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Rolls
SINO EQUIPMENT Page 1 of 27
Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com
Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com
CATALOGUE
CAST ROLLS & FORGED ROLLS
BEIJING SINO STEEL ENGINEERING & EQUIPMENT CO., LTD.
January 01, 2015
Rolls
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CONTENTS
1, CASTING ROLLS
2, FORGED ROLLS
PRODUCTION EQUIPMENT:
Introduction furnace: 25tx8sets, 10t/3tx5sets
EAF: 30tx5sets
LF furnace: 50-70tx8sets
Large send Foundry equipment: 20 sets
Large & Middle size heat treatment: 50 sets
Large & Middle size centrifugal casting machine: 20 sets
Large & Middle size CNC & Heavy machine: 235 sets
Testing equipment: 35 sets
PRODUCTION CAPACITY: 150000Tons/Annual
TYPE & SIZE:
CAST ROLL & RING:
Backup roll: Max. Dia. 2000mm; Max weight 80t/pc,
Work roll: Max. Dia. 1600mm; Max. Barrel length 6500mm;
Max weight 85t/pc
Others: as per customer’s requirement.
FORGED ROLL & RING:
Work roll for Cold Rolling mill: Max. Dia. 1100mm; Max weight 25t/pc,
Work roll for Hot Rolling mill: Max. Dia. 1600mm; Max weight 75t/pc
Backup roll for Hot Rolling mill: Max. Dia. 2000mm; Max weight 75t/pc
Others: as per customer’s requirement.
Rolls
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Rolls
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1. CAST ROLLS MAKING


SMALTING
FOUNDRY & CASTING
Direct-reading
spectrograph
Ultrasonic detector
PEELING
HEAT
TREATMENT
MACHINING
HARDNESS INSPECTING
PACKING
Metallurgical analysis
HPLC Analysis
Rolls
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Static Casting
The shell and core are the monobloc material in static cast rolls. By the control of techniques of
cooling speed and heat treatment, the static roll can get the performance requested on shell and
roll neck. The static casting is widely used to produce rolls for roughing mills, section mill, rail and
beam mills, universal mills, edge mills as well as wire mills, rod mills. Top pour casting and bottom
pour casting are applied in our production.
Pic.1 Top Pour Casting Pic.2 Bottom Pour Casting
Rolls
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Centrifugal Casting
Centrifugal casting allows us to produce rolls made from two different materials – one of which forms
the surface part of the barrel that is wearable and heat resistant while the other makes up the core
with good mechanical resistance.
I. Horizontal Centrifugal Cast
Mould of horizontal centrifugal casting is placed horizontally.
Features:
1.The thickness of the layer at the upper end and lower end is almost homogeneous.
2.Porosity defect is easily to form in the final solidification zone of the outer layer. More outer layer
needs to be melted during the core filling. Cost will be increased as well as core feature be
affected.
3.Iron liquid is spreading at a slow rate in the mould cavity.
Rolls
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II. Vertical Centrifugal Cast
Mould of vertical centrifugal casting is placed vertically.
Features:
1.The crystal structure is compact.
2.During casting, the inside surface of the mould cavity is not easily subject to oxidization. It is
beneficial for the sound metallurgical combination of outer layer and core, suitable for the
production of high alloy compound rolls.
3.The thickness of outer layer at the upper end and lower end of the barrel is different.
Rolls
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Heat Treatment of Cast Roll
A high level of residual stress inside of the cast iron rolls is a result of the combination of the heat
stress and structural stress. It might cause change in the roll shape and dimension during the
machining. Some residual stress (for example, the high residual tensile stress at the core) will result
in a negative impact on its application. Therefore, all the cast iron rolls must undergo annealing
treatment to release the stress. Some cast rolls even require for a normalization treatment.
According to the actual demand of roll production, we have been equipped with the domestically
most advanced heat treatment furnace. The furnaces are equipped with electric radiation units and
fans for enhanced circulation of the furnace atmosphere. The temperature and cycle times are
capable of maintaining distribution and accuracy within 10 °C, so as to guarantee uniform hardness.
Pic.1 Heat Treatment of Sleeves
Rolls
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ALLOY CAST STEEL ROLL
◆ ADVANTAGE
◇ High tensile strength
◇ High wearability
◇ Good toughness
◇ Excellent resistance to fire crack
◆ MECHANICAL PROPERTIES & APPLICATION
Symbol
Hardness
(HS)
Tensile
Strength
(MPa)
Elongation
(%)
Application
AS60A 45-55 >700 >8
Bloomer and slab mills, rougher of large section
mills
AS70A 34-44 >680 >7
Rougher of section, bar and rod mills,
Rougher of narrow strip mills,
Vertical scale-breaking rolls.
AS70B 36-46 >680 >7
AS75 36-46 >680 >6
AS75A 35-55 >800 >7
AS75B 40-60 >800 >7
Bloomer and slab mills,
Back-up rolls of narrow strip mills.
◆ SUMMARY
They are made of high quality steel melted
with electric arc furnace (EAF) and finished
with advanced foundry and heat treatment
technologies.
Roll barrel is mainly composed of pearlite (or
temper sorbite) in the microstructure.
SINOSTEEL
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ADAMITE ROLLS
◆ ADVANTAGE
◇ No hardness gradient in the working layer
◇ High wearability
◇ Good toughness
◇ Good resistance to fire crack
◆ APPLICATION
◇ For hot strip rolling line: Rougher and front stands of the finishers.
◇ For bar and wire rolling line: Rougher, intermediate stands and pre-finishing stands.
◇ For universal mills and cantilever mills: Roll rings and roll sleeves.
◆ MECHANICAL PROPERTIES
※1 Tensile strength
Symbol
Hardness
(HS)
TS※1
(MPa)
Elongation
(%)
Application
AD140A 35~50 500~800 ≥1.0
Bloomer, slab mill, rougher with large
section
AD160A 40~60 500~800 ≥1.0 Rougher, bar and rod mill,
narrow strip mill,
vertical scale-breaking rolls.AD180A-AD220 50~60 450~700 ≥0.5
AD GT 55~65 690~850 ≥0.5
Finish stands with large section, Roll rings
and roll sleeves.
◆ SUMMARY
Adamite is one kind of special material with
elements such as Ni、Cr、Mo etc. Special
heat treatment is used. Its mechanical
properties and carbon content is between
steel and iron.
It is shaped by Centrifugal Casting Machine,
or by gravity casting.
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GRAPHITE STEEL ROLLS
◆ ADVANTAGE
◇ No hardness gradient in the working layer
◇ High wearability
◇ Good toughness
◇ Excellent resistance to fire crack
— Better than Adamite rolls
◇ Preventing oxidized scales from adhering
◆ APPLICATION
◇ Bloomer or rougher for bar , rod and hot strip mills
◇ Roll rings and roll sleeves for universal mills
◆ MECHANICAL PROPERTIES
Symbol
Hardness
(HS)
Tensile strength
(MPa)
Elongation
(%)
GS140A 36-46 540-800 ≥1.0
GS160A 40-60 500-750 ≥1.0
◆ SUMMARY
It is one kind of special material with a small
amount of graphite in its microstructure. Its
mechanical properties and carbon content
are between steel and iron. It is shaped by
gravity casting.
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HIGH SPEED STEEL ROLLS
◆ ADVANTAGE
◇ HIGH HARDNESS
The hardness of roll working layer to reach
as high as 80-85HSC with the control of
element composition and heat treatment.
◇ GOOD WEAR RESISTANCE AT HIGH TEMPERATURE
It ensures good wear resistance at high temperature
and uniform wear in the roll passes, as the important
metal elements are uniformly distributed in the
martensitic structure, such as V (Vanadium),
W (Tungsten), Nb (Niobium) and Mo (Molybdenum).
◇ IMPROVING OF SURFACE QUALITY OF ROLLED PIECE
◆ APPLICATION
◇ Work rolls of finishing stands for hot strip mills
◇ Work rolls of finishing stands for hot bar mills
◇ Pre-finishing stands for high-speed wire mills
◆ MECHANICAL PROPERTIES
Item
Position
Hardness
(HS)
Tensile strength
(MPa)
Modulus of elasticity
(×10
3
MPa)
Work layer 80~85 700~900 210~240
core — ≥400 140~180
◆ SUMMARY
The working layer of HSS rolls are made of
alloy V, W, Nb and Mo, and shaped in
Centrifugal Casting Machine, with spheroidal
graphite cast iron in its core.
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ALLOY INDEFINITE CHILLED CAST IRON ROLLS
◆ CHARACTERISTICS
◇ In its microstructure, the size, shape and distribution
of graphite and carbide are controlled by chilling
effect and the contents of alloy elements.
◇ The matrix microstructure can be changed from
Bearlite, Bainite to Martensite through adding alloy
elements such as Manganese, Nickel, Chromium
Molybdenum etc.
◇ The small amount of fine graphite in its matrix enhances the roll’s resistance to brittle crack,
thermal crack and its wearability.
◇ The small hardness gradient in roll’s working layer is suitable for usage in intermediate and
finishing stands for bar, wire and section mills.
◆ APPLICATION
Used in intermediate or finishing stands for bar, wire and section mills.
◆ MECHANICAL PROPERTIES
Symbol
Hardness
(HS)
Tensile strength
(MPa)
Bending strength
(MPa)
IC0 58~70
≥160
300~400IC1 60~72
IC2 62~72 ≥200
IC3 65~75
≥300 500~700
IC4 70~85
◆ SUMMARY
It is a kind of cast iron roll with fine intercrystalline
graphite evenly distributed throughout its working
layer.
It is shaped by Centrifugal Casting Machine, or by
gravity casting.
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ALLOY CHILLED CAST IRON ROLLS
◆ CHARACTERISTICS
Alloy chilled cast iron roll has high hardness and
excellent wearability
Its microstructure is fine pearlite and carbide.
◆ APPLICATION
It is suitable for finish stands for small bar,
wire and section mills, as well as narrow strip mills.
◆ MECHANICAL PROPERTIES
Symbol
Hardness
(HS)
Tensile strength
(MPa)
Bending strength
(MPa)
CC1 60~70 ≥150 300~400
CC2 60~75 ≥160 300~400
CC3 65~80 ≥300 500~700
CC4 70~85 ≥300 500~700
◆ SUMMARY
It is a kind of cast iron roll with free graphite in
the matrix of its working layer.
It is shaped by Centrifugal Casting Machine, or
by gravity casting.
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ALLOY NODULAR CAST IRON ROLLS
(Spherical Graphite)
◆ CHARACTERISTICS
◇ High hardness and excellent wearability.
◇ Microstructure of spherical graphite.
◇ Higher tensile strength than alloy indefinite chilled
roll.
◆ MECHANICAL PROPERTIES & APPLICATION
Symbol
Hardness
(HS)
Tensile
strength
(MPa)
Bending
strength
(MPa)
Application
SG1 40~55 ≥300 500~700
Rougher of bar, wire and section mills.
SG2 50~70 ≥300 500~700
SG3 55~70 ≥300 500~700
SG4 55~70 ≥300 500~700
SG5 60~70 ≥300 600~800 Finish stands of small section mills and
narrow hot strip mills.SG6 62~70 ≥320 600~800
SHD1 58~70 ≥300 600~800
Folding sheet mill
SGD2 58~70 ≥300 600~800
◆ SUMMARY
It is a kind of cast iron roll with free graphite in
the matrix of its working layer, and made by
gravity casting.
Rolls
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PEARLITIC NODULAR CAST IRON ROLLS
◆ CHARACTERISTICS
◇ High strength
◇ Good thermal stability
◇ Resistance to impact
◇ Small hardness gradient of working layer
◆ APPLICATION
◇ Blooming mills
◇ Rougher and intermediate stands of bar, rod and section mills
◆ MECHANICAL PROPERTIES
Symbol
Hardness
(HS)
Tensile strength
(MPa)
Bending strength
(MPa)
SGP1 40~55
≥350 800~1000SGP2 50~65
SGP3 60~72
◆ SUMMARY
It is a kind of nodular cast iron roll with pearlitic
matrix in its microstructure, obtained by adding
alloy elements of Ni、Cr、Mo and using special
heat treatment.
It is shaped by Centrifugal Casting Machine, or by
gravity casting.
Rolls
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BAINITIC NODULAR CAST IRON ROLLS
◆ CHARACTERISTICS
◇ High strength
— higher than Pearlitic Nodular Cast Iron Roll
◇ High toughness
— higher than Pearlitic Nodular Cast Iron Roll
◇ Good wearability
— better than Pearlitic Nodular Cast Iron Roll
◆ APPLICATION
◇ Finish stands of bar, rod, small section mills.
◇ Finish stands of narrow hot strip mills.
◇ Pre-finish stands of wire mills.
◆ MECHANICAL PROPERTIES
Symbol
Hardness
(HS)
Tensile strength
(MPa)
Bending strength
(MPa)
SGA1 55~70
≥400 600~800
SGA2 62~80
◆ SUMMARY
It is a kind of nodular cast iron roll with acicular
(Bainitie-Martensite) matrix in its microstructure,
obtained by adding alloy elements of Ni、Cr、Mo and
using special heat treatment.
It is shaped by Centrifugal Casting Machine, or by
gravity casting.
Rolls
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NON CONTINUOUS CARBIDE ROLLS
◆ DESCRIPTION
It is necessary for rougher roll that a combination of some properties such as strength, hardness,
toughness and wearability at high temperature, as well as resistance of fire cracking and impact.
Bainitie / Martensite (acicular) matrix is helpful to improve integrative properties.
Carbide content in the matrix is less than 5%, which is satisfactory to the requirement of roughers.
◆ APPLICATION
◇ Rougher of bar, rod, wire mills.
◆ MECHANICAL PROPERTIES
Symbol
Hardness
(HS)
Tensile strength
(MPa)
Bending strength
(MPa)
NCC1 40~50
≥520 970~1380
NCC2 50~60
◆ SUMMARY
It is a kind of cast iron roll with acicular (Bainitie-
Martensite) matrix in its microstructure, and made
from high alloy materials of Ni, Mo with special
heat treatment.
It is shaped by Centrifugal Casting Machine, or
by gravity casting.
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CAST IRON ROLLS WITH GROOVE
This kind of roll is developed with special technology of SINOEQUIPMENT.
◆ ADVANTAGE
◇ Small hardness difference between
barrel surface and groove surface.
◇ Good surface quality of rolled products.
◇ Long service life.
◆ APPLICATION
◇ Intermediate and large sections mills.
◇ Large bar mills.
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RING & SHAFT
RING Chemical composition %
Code C Si Mn Cr Ni Mo
SGP 2.90/3.60 1.00/2.20 0.40/1.00 0.20/1.20 1.50/3.00 0.20/0.80
SGA 2.90/3.60 1.00/2.20 0.20/0.80 0.20/1.50 3.01/4.50 0.50/1.00
AD 1.50/2.10 0.30/0.80 0.60/1.30 0.80/3.50 0.50/2.50 0.20/0.80
GT 1.40/1.60 0.30/0.80 0.70/1.50 1.00/2.00 1.00/3.00 0.40/0.80
K-ME 2.50/3.00 0.50/0.70 0.80/1.20 10.00~15.00 ≥0.20 0.50/0.80
GS 1.60/2.20 1.20/2.00 0.50/1.50 1.00/3.00 1.00/3.00 0.40/0.80
RING Physical Property & Application
Code Berral hardness
(HS)
Tension strength
(Mpa)
Size
(mm)
Weight
(kg)
Application
SGP 55/65 450
ø400~1700 400~10000
FOR VERTICAL RING &
HORIZONTAL RING OF
UNIVERSAL MILL
FOR ROUGH-MIDDLE
RING OF BAR MILL
SGA 60/70 450
AD 50/60 600
GT 55/65 700
K-ME 60/70 700
GS 55/65 700
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SHAFT Chemical composition %
CODE C Si Mn Cr Mo
42CrMo 0.38/0.45 0.17/0.37 0.50/0.80 0.90/1.20 0.15/0.30
SHAFT Physical Property & Application
CODE Tension strength
(Mpa)
Application
42CrMo ≥ 800
FOR VERTICAL RING & HORIZONTAL RING OF
UNIVERSAL MILL
FOR ROUGH-MIDDLE RING OF BAR MILL
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2. FORGED STEEL ROLLS MAKING
Steel making
Electrode bar
Electroslag
remelting
Steel making
Ingot casting
Annealing
Peeling
Forging
Flaw detection
Rough machining
Heat treatment
Hardness testing
Finish machining
Grinding
Testing
Packing
Flaw detection
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Melting and Forging
I. Melting
The alloy ingot for the blank of the forged steel rolls is usually melted by electric arc furnace.
Through the oxidization, restoration and adjustment to the ingredients of the steel liquid, slagging
reaction and slagging-off will reduce the content of harmful elements, thus to get qualified steel
liquid. The demoulded steel ingot can go to next step after its surface is finished and cleaned.
Pic.1 Electric Arc Furnace
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II. Forging
The qualified steel ingot is pressed to the roll blank by the hydraulic forging machine after pre-
heating, heating and even heating. The purpose of forging and pressing process is: the forging and
pressing can reduce and compress the porosity, shrinkage and some pore; improve the
macroscopic segregation (pattern segregation, V shape segregation) in the original structure of the
steel ingot; shatter the gross liquation carbide and net carbide; crush and refine the gross grain. In
order to acquire the optimized feature of the roll, we strictly control the forging ratio , not less than 3
for work rolls while more than 2.5 for large size backup rolls.
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Technical features:
1. Using ladle furnace and vacuum degas to control material composition and gas content to
guarantee anti-fatigue lifetime.
2. Advanced forging machine controls the forging ratio to guarantee density of materials and keep
material a high strength. We keep the forging ratio above 3 for work rolls/intermediate rolls and
above 2.5 for back-up rolls.
Electro Slag Remelting
Electro slag remelting (ESR) is a specialized steel-making process in which a cast ingot in the form
of an electrode is re-melted in a water-cooled copper mould. The melting is activated by resistive
heat generated in a conductive slag.
Charactersistics of ESR:
1. No macroscopic segregation and few microscopic segregation. Very few and subtle non-metal
inclusion; dispersed distribution.
2. Compact and homogeneous structure
3. High toughness and strength
4. Beneficial for improvement of anti-fatigue and heat impact ability of the roll
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Hardening and Heat treatment
I. Work roll & Intermediate Rolls
Heat treatment is one of the most important processes during the roll manufacture. Heat
treat determinesthe quality of roll and further controls the quality of the strip/coils.
We use continuous double frequency induction process to maximize work rolls and intermediate
rolls performance by optimizing the critical parameters. We guarantee our hardness uniformity within
3 HSD and reach the hardness depth requested.
II. Back up Rolls
Back up rolls are widely used in both cold rolling mill and continuous hot strip mills. The heat
treatment for back up roll is different from the type of work roll. The back up rolls are produced by
the conventional furnace which is heated by gas and quenched by water spraying.
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FORGING STEEL ROLLS
◆SUMMAY
It is made of high alloy steel melted
with electroslag remelting furnace
and finished with forging and molten salt heat treatment
◆ADVANTAGE
◇High mechanical strength
◇Good toughness
◇High wearability
◇Excellent resistance to fire crack
◆PRODUCTS & APPLICATION
PRODUCTS APPLICATION MILL TYPE
HSS series cold rolls Working rolls
Sendzimir Mill (ZR)
4-Hi, 6-Hi
Sub-HSS series cold rolls
Driving rolls
Sendzimir Mill (ZR)
6-Hi
Middle rolls
Cr8 series cold rolls Back up rolls
Sendzimir Mill (ZR)
4-Hi, 6-Hi
Roll steel series cold rolls Cold rolls 4-Hi, 6-Hi
Mold steel series cold rolls Hot rolls
Hot strip rolling mill for carton
steel, copper or aluminium
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WORKING ROLL FOR COLD ROLLING MILL
SEEC supplies working roll for all kinds of cold rolling
such as 4-Hi,6-Hi,12-Hi,18-Hi, 20-Hi etc.
It is produced with electroslag remelting furnace
and finished with forging and molten salt teat
treatment.
◆MATERIAL & APPLICATION
GRADE MATERIAL APPLICATION
C
8CrMoV, 86CrMoV7, 85Cr2MoV, 9Cr2Mo,
9Cr2MoV, 9Cr2W , 9Cr3Mo, GCr15
Common working roll
B SKD11, DC53 High wearability
A M2, M7, M42, MC3, MC5, M2Co, DF3A
High wearability
Excellent resistance to fire crack
◆SURFACE HARDNESS
HARDNESS
(HSD)
Deepth
(subject to the dia of roll)
(mm)
APPLICATION
<300 300-500 >500
>95 6 7 8 Finishing mill, leveler
90-96 8 12 13 Finishing mill for strip or plate
75-90 10 14 15 Roughing mill for strip or plate
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BACK UP ROLL & MIDDLE ROLL
SEEC supplies working roll for all kinds of cold rolling
such as 4-Hi,6-Hi,12-Hi,18-Hi, 20-Hi etc.
It is produced with electroslag remelting furnace
and finished with forging and molten salt teat
treatment.
◆MATERIAL & APPLICATION
MATERIAL
40Cr, 60CrMo, 9Cr2, 42CrMo, 70Cr3Mo, 9CrV, 55Cr, 9Cr2Mo, H12
◆SURFACE HARDNESS
HARDNESS
(HSD)
Deepth
(subject to the dia of roll)
(mm)
APPLICATION
65-75 40
Middle roll
Backup roll for 4 Hi mill
60-70 45
Middle roll
Backup roll for 6 Hi mill
55-65 50 Backup roll
Rolls
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CAST IRON ROLL
Sorts Material
Material
Code
Chemical Composition(%) Hardness(HSD) Tensile
Strength
(N/mm2)
Applications
C Si Mn P S Cr Ni Mo V Cu Mg W Nb Barrel Neck
CLEAR CHILL
CAST IRON
CrMo
Chill Rolls
CC
2.90~
3.60
0.25~
0.80
0.20~
1.00
≤0.40 ≤0.08
0.20~
0.60
---
0.20~
0.60
--- --- --- --- --- 58~70
32~
48
≥150
Small
Section Mill;
Bar&Rod
Mill;
Sheet Mill
NiCrMo
Chill
Rolls(Ⅰ)
CCI
2.90~
3.60
0.25~
0.80
0.20~
1.00
≤0.40 ≤0.08
0.20~
0.60
0.50~
1.00
0.20~
0.60
--- --- --- --- --- 60~70
32~
50
NiCrMo
Chill
Rolls(Ⅱ)
CCⅡ
2.90~
3.60
0.25~
0.80
0.20~
1.00
≤0.40 ≤0.08
0.30~
1.20
1.01~
2.00
0.20~
0.60
--- --- --- --- --- 62~75
35~
52
NiCrMo
Chill
Centrifugal
Casting
Rolls(Ⅲ)
CCⅢ
2.90~
3.60
0.25~
0.80
0.20~
1.00
≤0.40 ≤0.08
0.50~
1.50
2.01~
3.00
0.20~
0.60
--- --- --- --- --- 65~80
32~
45
≥350
NiCrMo
Chill
Centrifugal
Casting
Rolls(Ⅳ)
CCⅣ
2.90~
3.60
0.25~
0.80
0.20~
1.00
≤0.40 ≤0.08
0.50~
1.70
3.01~
4.50
0.20~
0.60
--- --- --- --- --- 70~85
32~
45
INDEFINITE
CHILL CAST
IRON
CrMo
Indefinite
Chill Rolls
IC
2.90~
3.60
0.60~
1.2
0.40~
1.20
≤0.25 ≤0.08
0.60~
1.20
---
0.20~
0.60
--- --- --- --- --- 50~70
35~
55
≥160
Small
Section Mill;
Narrow
Rolls
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NiCrMo
Indefinite
Chill
Rolls(Ⅰ)
ICⅠ
2.90~
3.60
0.60~
1.2
0.40~
1.20
≤0.25 ≤0.08
0.70~
1.20
0.50~
1.00
0.20~
0.60
--- --- --- --- --- 55~72
35~
55
Strip Mill
NiCrMo
Indefinite
Chill
Rolls(Ⅱ)
ICⅡ
2.90~
3.60
0.60~
1.2
0.40~
1.20
≤0.25 ≤0.08
0.70~
1.20
1.01~
2.00
0.20~
0.60
--- --- --- --- --- 55~72
35~
55
NiCrMo
Indefinite
Chill
Centrifugal
Casting
Rolls(Ⅲ)
ICⅢ
2.90~
3.60
0.60~
1.2
0.40~
1.20
≤0.25 ≤0.05
0.70~
1.20
2.01~
3.00
0.20~
1.00
--- --- --- --- --- 65~78
32~
45
≥350
Hi-NiCrMo
Indefinite
Chill
Centrifugal
Casting
Rolls(Ⅳ)
ICⅣ
2.90~
3.60
0.60~
1.50
0.40~
1.20
≤0.10 ≤0.05
1.00~
2.00
3.01~
4.80
0.20~
1.00
--- --- --- --- --- 70~83
32~
45
Medium
Plate Mill;
Sheet MillHi-NiCrMo
Indefinite
Chill
Centrifugal
Casting
Rolls(Ⅴ)
ICⅤ
2.90~
3.60
0.60~
1.50
0.40~
1.20
≤0.10 ≤0.05
1.00~
2.00
3.01~
4.80
0.20~
2.00
0.20~
2.00
--- ---
0.20~
2.00
0.20~
2.00
77~85
32~
45
SPHEROIDAL
GRAPHITE
CAST IRON
(Nodular Iron)
CrMo S.G.
Chill Rolls
SGⅠ
2.90~
3.60
0.80~
2.50
0.40~
1.20
≤0.25 ≤0.03
0.20~
0.60
---
0.20~
0.60
--- --- ≥0.04 40~55
32~
50
≥320 Section Mill
Rolls
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CrMoS.G.
Indefinite
ChillRolls
SGⅡ
2.90~
3.60
0.80~
2.50
0.40~
1.20
≤0.25 ≤0.03
0.20~
0.60
---
0.20~
0.60
--- --- ≥0.04 50~70
35~
55
Bar&Rod
Mill;
Section Mill;
Narrow
Strip Mill
CrMoCu
S.G.
Indefinite
ChillRolls
SGⅢ
2.90~
3.60
0.80~
2.50
0.40~
1.20
≤0.25 ≤0.03
0.20~
0.60
---
0.20~
0.60
---
0.40~
1.00
≥0.04 55~70
35~
55
NiCrMo
S.G.
Indefinite
ChillRolls
(Ⅰ)
SGⅣ
2.90~
3.60
0.80~
2.50
0.40~
1.20
≤0.25 ≤0.03
0.20~
0.60
0.50~
1.00
0.20~
0.80
--- --- ≥0.04 55~70
35~
55
NiCrMo
S.G.
Indefinite
ChillRolls
(Ⅱ)
SGⅤ
2.90~
3.60
0.80~
2.50
0.40~
1.20
≤0.20 ≤0.03
0.30~
1.2
1.01~
2.00
0.20~
0.80
--- --- ≥0.04 60~70
35~
55
Pearlitic
S.G.Rolls
(Ⅰ)
SGPⅠ
2.90~
3.60
1.40~
2.20
0.40~
1.20
≤0.15 ≤0.03
0.10~
0.60
1.50~
2.00
0.20~
0.80
--- --- ≥0.04 45~55
35~
55
≥450
Bar&Rod
Mill;
Section Mill;
Narrow
Strip Mill
Pearlitic
S.G.Rolls
(Ⅱ)
SGPⅡ
2.90~
3.60
1.20~
2.00
0.40~
1.20
≤0.15 ≤0.03
0.20~
1.00
2.01~
2.50
0.20~
0.80
--- --- ≥0.04 55~65
35~
55
Pearlitic
S.G.Rolls
(Ⅲ)
SGPⅢ
2.90~
3.60
1.20~
2.00
0.40~
1.20
≤0.15 ≤0.03
0.20~
1.20
2.51~
3.00
0.20~
0.80
--- --- ≥0.04 62~72
35~
55
Rolls
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S.G.
Acicular
Centrifugal
Casting
Rolls(Ⅰ)
SGAⅠ
2.90~
3.60
1.20~
2.20
0.20~
0.80
≤0.10 ≤0.03
0.20~
1.00
3.01~
3.50
0.50~
1.00
--- --- ≥0.04 55~78
32~
45
≥350
S.G.
Acicular
Centrifugal
Casting
Rolls(Ⅱ)
SGAⅡ
2.90~
3.60
1.00~
2.00
0.20~
0.80
≤0.10 ≤0.03
0.30~
1.50
3.51~
4.50
0.50~
1.00
--- --- ≥0.04 60~80
32~
45
High
Chromium
Cast Iron
Hi-Cr
Centrifugal
Casting
Rolls(Ⅰ)
HCrⅠ
2.30~
3.30
0.30~
1.00
0.50~
1.20
≤0.10 ≤0.05
12.00~
15.00
0.70~
1.70
0.70~
1.50
0.00~
0.60
--- --- 60~75
32~
45
≥350
Sheet Mill;
Plate Mill
Hi-Cr
Centrifugal
Casting
Rolls(Ⅱ)
HCrⅡ
2.30~
3.30
0.30~
1.00
0.50~
1.20
≤0.10 ≤0.05
15.01~
18.00
0.70~
1.70
0.70~
1.50
0.00~
0.60
--- --- 65~80
32~
45
Hi-Cr
Centrifugal
Casting
Rolls(Ⅲ)
HCrⅢ
2.30~
3.30
0.30~
1.00
0.50~
1.20
≤0.10 ≤0.05
18.01~
22.00
0.70~
1.70
1.51~
3.00
0.00~
0.60
--- --- 75~90
32~
45
Rolls
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CAST STEEL ROLL
Material
Material
Code
Chemical Composition(%) Hardness(HSD) Applications
C Si Mn Cr Ni Mo V Nb W Co P S Barrel Neck
Alloy
Steel
Rolls
AS40
0.35~
0.45
0.20~
0.60
0.60~
1.20
2.00~
3.50
0.00~
0.80
0.30~
0.70
0.05~
0.15
--- ---
≤0.036 ≤0.030
45~55
55~65
≤45
Back-up Rolls or Rou-ghig Rollsof Strip
Mill;
Roughing Rolls of Plate Mill;
Back-up Rolls of Cold-Strip Steel Rolling
Mill
AS50
0.45~
0.55
0.20~
0.60
0.60~
1.20
1.00~
3.00
0.30~
1.00
0.30~
0.70
0.05~
0.15
60~70 ≤45
AS60
0.55~
0.65
0.20~
0.45
0.90~
1.20
0.80~
1.20
0.20~
0.45
35~45
40~50
≤45
Roughing Stand of Section or Bar&Rod
Mill;
Roughing Rolls of Plate Mill;
Back-up Rolls or Vertical Rolls of Strip
Mill
AS60I
0.55~
0.65
0.20~
0.60
0.50~
1.00
0.80~
1.20
0.20~
1.50
0.20~
0.60
35~45 ≤45
AS65
0.60~
0.70
0.20~
0.60
0.70~
1.20
0.80~
1.20
0.20~
0.45
0.06~
0.10
35~45 ≤45
AS65I
0.60~
0.70
0.20~
0.60
0.50~
0.80
0.80~
1.20
0.20~
0.50
0.20~
0.45
35~45 ≤45
AS70
0.65~
0.75
0.20~
0.45
0.90~
1.20
1.00~
3.00
0.30~
1.00
0.30~
0.70
32~42 ≤42
Roughing Stand of Section or Bar&Rod
Mill
Rolls
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AS70I
0.65~
0.75
0.20~
0.45
1.40~
1.80
35~45 ≤45
AS70Ⅱ
0.65~
0.75
0.20~
0.45
1.40~
1.80
0.20~
0.45
35~45 ≤45
AS75
0.70~
0.80
0.20~
0.45
0.60~
0.90
0.75~
1.00
0.20~
0.45
35~45
40~50
≤45
Roughing Stand of Section Mill or Plate
Mill
AS75I
0.70~
0.80
0.20~
0.70
0.70~
1.10
0.80~
1.50
≥0.20
0.20~
0.60
35~45
40~50
≤45
Adamite
Rolls
AD140
1.30~
1.50
0.30~
0.60
0.70~
1.40
0.80~
1.60
0.20~
0.60
38~48
45~55
≤48
Roughig or Intermediate Stand of Section
or Bar&Rod Mill;
Back-up Rolls or Vertical Rolls of Strip
AD140I
1.30~
1.50
0.30~
0.60
0.70~
1.10
0.80~
1.20
0.50~
1.20
0.20~
0.60
35~45
40~50
≤45
AD160
1.50~
1.70
0.30~
0.60
0.70~
1.10
0.80~
1.20
0.20~
0.60
40~50 ≤50
AD160I
1.50~
1.70
0.30~
0.60
0.80~
1.30
0.80~
2.00
≥0.20
0.20~
0.60
--- --- ---
40~50
50~60
≤50 Roughing Stand of Section or Bar&Rod
Mill;
Back-up Rolls or Vertical Rolls of Strip
Mill
AD180
1.70~
1.90
0.30~
0.80
0.60~
1.10
0.80~
1.50
0.50~
2.00
0.20~
0.60
--- --- ---
45~55
50~60
≤50
Rolls
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AD190
1.80~
2.00
0.30~
0.80
0.60~
1.20
1.50~
3.50
1.00~
2.00
0.20~
0.60
--- --- --- 55~65 ≤50
AD200
1.90~
2.10
0.30~
0.80
0.80~
1.20
0.60~
2.00
0.50~
2.50
0.20~
0.80
--- --- ---
50~60
55~65
≤50
Graphite
Steel
Rolls
GS140
1.30~
1.50
1.30~
1.60
0.50~
1.00
0.40~
1.00
---
0.20~
0.50
--- --- --- 36~46 ≤46
Section or Bar&Rod Mill;
Roughing Stand or Vertical Rolls of Strip
Mill
GS150
1.40~
1.60
1.00~
1.70
0.60~
1.00
0.60~
1.00
0.20~
1.00
0.20~
0.50
--- --- --- 40~50 ≤50
GS160
1.50~
1.70
0.80~
1.50
0.60~
1.00
0.50~
1.50
0.20~
1.00
0.20~
0.80
--- --- --- 45~55 ≤50
GS190
1.80~
2.00
0.80~
1.50
0.60~
1.00
0.50~
2.00
0.60~
2.20
0.20~
0.80
--- --- ---
50~60
55~65
≤50
High
Chrome
Steel
Rolls
HCrS
1.00~
1.80
0.40~
1.00
0.50~
1.00
8.00~
15.00
0.50~
1.50
1.50~
4.50
--- --- ---
≤0.030 ≤0.025
70~85
35~
45
Roughing Stand or Vertical Rolls of Strip
Mill
High
Speed
Steel
Rolls
HSS
1.50~
2.20
0.30~
1.00
0.40~
1.20
3.00~
8.00
0.00~
1.50
2.00~
8.00
2.00~
9.00
≤5.0
0.00~
8.00
≤8.0 75~95
30~
45
Finishing Stand of Strip Mill and
Bar&Rod Mill
Rolls
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Semi-
High
Speed
Steel
Rolls
S·HSS
0.60~
1.20
0.80~
1.50
0.50~
1.00
3.00~
9.00
0.20~
1.20
2.00~
5.00
0.40~
3.00
---
0.00~
3.00
75~85
80~98
30~
45
Work Rolls for Strip Mill;
Work Rolls or Intermediate Stand of
Cold-Strip Steel Rolling Mill
Rolls
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FORGED STEEL ROLL
Material Steel Grade
Chemical coposition % Application
C Cr Mo V Ni Mn Co W
Cr1
GCr15 0.95-1.05 1.3-1.65 ≤0.4 Work roll of Cold mill
Straightenning roll
Pinch roll9CrV 0.85-0.95 1.4-1.7 0.1-0.25 ≤0.25
42CrMo 0.38-0.45 0.9-1.2
0.15-
0.25 Work roll & Backup roll for Hot rolling mill
60CrMo 0.55-0.65 0.5-0.8 0.3-0.4
60CrMnMo 0.55-0.65 0.8-1.2 0.3-0.4 0.7-1.0
60CrMoV 0.55-0.65 0.9-1.2 0.3-0.4 0.15-0.35
Straightenning roll
Pinch roll
Cr2
9Cr2Mo 0.85-0.95 1.7-2.1 0.2-0.4 Work roll, Middle roll, Backup roll for Cold
Rolling mill86CrMoV7 0.82-0.9 1.8-2.2 0.2-0.4 0.1-0.2
9Cr2MoV 0.85-0.95 1.7-2.1 0.2-0.3 0.1-0.2
Cr3
9Cr3Mo 0.85-0.95 2.5-3.5 0.2-0.4 Work roll, Middle roll, Backup roll for Cold
Rolling mill
(high quenching, deep hard layer)
MC3A 0.8-0.88 2.8-3.2 0.4-0.6 0.05-0.12 0.6-0.8
MC3B 0.82-0.9 2.7-3.1 0.1-0.3 0.05-0.12 0.2-0.4
70Cr3Mo 0.6-0.75 2.0-3.5 0.25-0.6 Work roll, Middle roll, Backup roll for Hot
Rolling mill
(high quenching, deep hard layer)70Cr3NiMo 0.6-0.8 2.0-3.0 0.25-0.6 0.4-0.6
Cr5
MC5 0.82-0.9 5-5.4 0.2-0.4 0.1-0.2 0.3-0.5 Work roll for Cold Rolling mill
(high quenching, deep hard layer)MC5A 0.77-0.84 5-5.4 0.3-0.5 0.1-0.2 0.3-0.5
Cr12
Cr12MoV 1.45-1.7 11-12.5 0.4-0.6 0.15-0.3 Work roll, Middle roll for Multi-roll Rolling
millCr12Mo1V1 1.4-1.6 11-13 0.7-1.2 ≤1.1 ≤1.0
Cr12MoVCo 1.4-1.6 11-13 0.8-1.2 0.75-0.95 0.3-0.5
W steel
W6Mo5Cr4V2 0.8-0.9 3.8-4.0 4.5-5.5 1.75-2.25 5.5-6.75 Work roll for Multi-roll Rolling mill
W12Cr4V5Co5 1.5-1.6 3.75-5.0 ≤1.0 4.5-5.25 4.75-5.25 11.75-13
Rolls
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Rolls
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BUILDING OUR FUTURE TOGETHER
BEIJING SINO STEEL ENGINEERING & EQUIPMENT CO., LTD.

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Cast Roll forged roll

  • 1. Rolls SINO EQUIPMENT Page 1 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com CATALOGUE CAST ROLLS & FORGED ROLLS BEIJING SINO STEEL ENGINEERING & EQUIPMENT CO., LTD. January 01, 2015
  • 2. Rolls SINO EQUIPMENT Page 2 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com CONTENTS 1, CASTING ROLLS 2, FORGED ROLLS PRODUCTION EQUIPMENT: Introduction furnace: 25tx8sets, 10t/3tx5sets EAF: 30tx5sets LF furnace: 50-70tx8sets Large send Foundry equipment: 20 sets Large & Middle size heat treatment: 50 sets Large & Middle size centrifugal casting machine: 20 sets Large & Middle size CNC & Heavy machine: 235 sets Testing equipment: 35 sets PRODUCTION CAPACITY: 150000Tons/Annual TYPE & SIZE: CAST ROLL & RING: Backup roll: Max. Dia. 2000mm; Max weight 80t/pc, Work roll: Max. Dia. 1600mm; Max. Barrel length 6500mm; Max weight 85t/pc Others: as per customer’s requirement. FORGED ROLL & RING: Work roll for Cold Rolling mill: Max. Dia. 1100mm; Max weight 25t/pc, Work roll for Hot Rolling mill: Max. Dia. 1600mm; Max weight 75t/pc Backup roll for Hot Rolling mill: Max. Dia. 2000mm; Max weight 75t/pc Others: as per customer’s requirement.
  • 3. Rolls SINO EQUIPMENT Page 3 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com
  • 4. Rolls SINO EQUIPMENT Page 4 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com 1. CAST ROLLS MAKING   SMALTING FOUNDRY & CASTING Direct-reading spectrograph Ultrasonic detector PEELING HEAT TREATMENT MACHINING HARDNESS INSPECTING PACKING Metallurgical analysis HPLC Analysis
  • 5. Rolls SINO EQUIPMENT Page 5 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Static Casting The shell and core are the monobloc material in static cast rolls. By the control of techniques of cooling speed and heat treatment, the static roll can get the performance requested on shell and roll neck. The static casting is widely used to produce rolls for roughing mills, section mill, rail and beam mills, universal mills, edge mills as well as wire mills, rod mills. Top pour casting and bottom pour casting are applied in our production. Pic.1 Top Pour Casting Pic.2 Bottom Pour Casting
  • 6. Rolls SINO EQUIPMENT Page 6 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Centrifugal Casting Centrifugal casting allows us to produce rolls made from two different materials – one of which forms the surface part of the barrel that is wearable and heat resistant while the other makes up the core with good mechanical resistance. I. Horizontal Centrifugal Cast Mould of horizontal centrifugal casting is placed horizontally. Features: 1.The thickness of the layer at the upper end and lower end is almost homogeneous. 2.Porosity defect is easily to form in the final solidification zone of the outer layer. More outer layer needs to be melted during the core filling. Cost will be increased as well as core feature be affected. 3.Iron liquid is spreading at a slow rate in the mould cavity.
  • 7. Rolls SINO EQUIPMENT Page 7 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com II. Vertical Centrifugal Cast Mould of vertical centrifugal casting is placed vertically. Features: 1.The crystal structure is compact. 2.During casting, the inside surface of the mould cavity is not easily subject to oxidization. It is beneficial for the sound metallurgical combination of outer layer and core, suitable for the production of high alloy compound rolls. 3.The thickness of outer layer at the upper end and lower end of the barrel is different.
  • 8. Rolls SINO EQUIPMENT Page 8 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Heat Treatment of Cast Roll A high level of residual stress inside of the cast iron rolls is a result of the combination of the heat stress and structural stress. It might cause change in the roll shape and dimension during the machining. Some residual stress (for example, the high residual tensile stress at the core) will result in a negative impact on its application. Therefore, all the cast iron rolls must undergo annealing treatment to release the stress. Some cast rolls even require for a normalization treatment. According to the actual demand of roll production, we have been equipped with the domestically most advanced heat treatment furnace. The furnaces are equipped with electric radiation units and fans for enhanced circulation of the furnace atmosphere. The temperature and cycle times are capable of maintaining distribution and accuracy within 10 °C, so as to guarantee uniform hardness. Pic.1 Heat Treatment of Sleeves
  • 9. Rolls SINO EQUIPMENT Page 9 of 27 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com ALLOY CAST STEEL ROLL ◆ ADVANTAGE ◇ High tensile strength ◇ High wearability ◇ Good toughness ◇ Excellent resistance to fire crack ◆ MECHANICAL PROPERTIES & APPLICATION Symbol Hardness (HS) Tensile Strength (MPa) Elongation (%) Application AS60A 45-55 >700 >8 Bloomer and slab mills, rougher of large section mills AS70A 34-44 >680 >7 Rougher of section, bar and rod mills, Rougher of narrow strip mills, Vertical scale-breaking rolls. AS70B 36-46 >680 >7 AS75 36-46 >680 >6 AS75A 35-55 >800 >7 AS75B 40-60 >800 >7 Bloomer and slab mills, Back-up rolls of narrow strip mills. ◆ SUMMARY They are made of high quality steel melted with electric arc furnace (EAF) and finished with advanced foundry and heat treatment technologies. Roll barrel is mainly composed of pearlite (or temper sorbite) in the microstructure.
  • 10. SINOSTEEL Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com ADAMITE ROLLS ◆ ADVANTAGE ◇ No hardness gradient in the working layer ◇ High wearability ◇ Good toughness ◇ Good resistance to fire crack ◆ APPLICATION ◇ For hot strip rolling line: Rougher and front stands of the finishers. ◇ For bar and wire rolling line: Rougher, intermediate stands and pre-finishing stands. ◇ For universal mills and cantilever mills: Roll rings and roll sleeves. ◆ MECHANICAL PROPERTIES ※1 Tensile strength Symbol Hardness (HS) TS※1 (MPa) Elongation (%) Application AD140A 35~50 500~800 ≥1.0 Bloomer, slab mill, rougher with large section AD160A 40~60 500~800 ≥1.0 Rougher, bar and rod mill, narrow strip mill, vertical scale-breaking rolls.AD180A-AD220 50~60 450~700 ≥0.5 AD GT 55~65 690~850 ≥0.5 Finish stands with large section, Roll rings and roll sleeves. ◆ SUMMARY Adamite is one kind of special material with elements such as Ni、Cr、Mo etc. Special heat treatment is used. Its mechanical properties and carbon content is between steel and iron. It is shaped by Centrifugal Casting Machine, or by gravity casting.
  • 11. SINO EQUIPMENT Page 11 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com GRAPHITE STEEL ROLLS ◆ ADVANTAGE ◇ No hardness gradient in the working layer ◇ High wearability ◇ Good toughness ◇ Excellent resistance to fire crack — Better than Adamite rolls ◇ Preventing oxidized scales from adhering ◆ APPLICATION ◇ Bloomer or rougher for bar , rod and hot strip mills ◇ Roll rings and roll sleeves for universal mills ◆ MECHANICAL PROPERTIES Symbol Hardness (HS) Tensile strength (MPa) Elongation (%) GS140A 36-46 540-800 ≥1.0 GS160A 40-60 500-750 ≥1.0 ◆ SUMMARY It is one kind of special material with a small amount of graphite in its microstructure. Its mechanical properties and carbon content are between steel and iron. It is shaped by gravity casting.
  • 12. SINO EQUIPMENT Page 12 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com HIGH SPEED STEEL ROLLS ◆ ADVANTAGE ◇ HIGH HARDNESS The hardness of roll working layer to reach as high as 80-85HSC with the control of element composition and heat treatment. ◇ GOOD WEAR RESISTANCE AT HIGH TEMPERATURE It ensures good wear resistance at high temperature and uniform wear in the roll passes, as the important metal elements are uniformly distributed in the martensitic structure, such as V (Vanadium), W (Tungsten), Nb (Niobium) and Mo (Molybdenum). ◇ IMPROVING OF SURFACE QUALITY OF ROLLED PIECE ◆ APPLICATION ◇ Work rolls of finishing stands for hot strip mills ◇ Work rolls of finishing stands for hot bar mills ◇ Pre-finishing stands for high-speed wire mills ◆ MECHANICAL PROPERTIES Item Position Hardness (HS) Tensile strength (MPa) Modulus of elasticity (×10 3 MPa) Work layer 80~85 700~900 210~240 core — ≥400 140~180 ◆ SUMMARY The working layer of HSS rolls are made of alloy V, W, Nb and Mo, and shaped in Centrifugal Casting Machine, with spheroidal graphite cast iron in its core.
  • 13. SINO EQUIPMENT Page 13 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com ALLOY INDEFINITE CHILLED CAST IRON ROLLS ◆ CHARACTERISTICS ◇ In its microstructure, the size, shape and distribution of graphite and carbide are controlled by chilling effect and the contents of alloy elements. ◇ The matrix microstructure can be changed from Bearlite, Bainite to Martensite through adding alloy elements such as Manganese, Nickel, Chromium Molybdenum etc. ◇ The small amount of fine graphite in its matrix enhances the roll’s resistance to brittle crack, thermal crack and its wearability. ◇ The small hardness gradient in roll’s working layer is suitable for usage in intermediate and finishing stands for bar, wire and section mills. ◆ APPLICATION Used in intermediate or finishing stands for bar, wire and section mills. ◆ MECHANICAL PROPERTIES Symbol Hardness (HS) Tensile strength (MPa) Bending strength (MPa) IC0 58~70 ≥160 300~400IC1 60~72 IC2 62~72 ≥200 IC3 65~75 ≥300 500~700 IC4 70~85 ◆ SUMMARY It is a kind of cast iron roll with fine intercrystalline graphite evenly distributed throughout its working layer. It is shaped by Centrifugal Casting Machine, or by gravity casting.
  • 14. SINO EQUIPMENT Page 14 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com ALLOY CHILLED CAST IRON ROLLS ◆ CHARACTERISTICS Alloy chilled cast iron roll has high hardness and excellent wearability Its microstructure is fine pearlite and carbide. ◆ APPLICATION It is suitable for finish stands for small bar, wire and section mills, as well as narrow strip mills. ◆ MECHANICAL PROPERTIES Symbol Hardness (HS) Tensile strength (MPa) Bending strength (MPa) CC1 60~70 ≥150 300~400 CC2 60~75 ≥160 300~400 CC3 65~80 ≥300 500~700 CC4 70~85 ≥300 500~700 ◆ SUMMARY It is a kind of cast iron roll with free graphite in the matrix of its working layer. It is shaped by Centrifugal Casting Machine, or by gravity casting.
  • 15. SINO EQUIPMENT Page 15 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com ALLOY NODULAR CAST IRON ROLLS (Spherical Graphite) ◆ CHARACTERISTICS ◇ High hardness and excellent wearability. ◇ Microstructure of spherical graphite. ◇ Higher tensile strength than alloy indefinite chilled roll. ◆ MECHANICAL PROPERTIES & APPLICATION Symbol Hardness (HS) Tensile strength (MPa) Bending strength (MPa) Application SG1 40~55 ≥300 500~700 Rougher of bar, wire and section mills. SG2 50~70 ≥300 500~700 SG3 55~70 ≥300 500~700 SG4 55~70 ≥300 500~700 SG5 60~70 ≥300 600~800 Finish stands of small section mills and narrow hot strip mills.SG6 62~70 ≥320 600~800 SHD1 58~70 ≥300 600~800 Folding sheet mill SGD2 58~70 ≥300 600~800 ◆ SUMMARY It is a kind of cast iron roll with free graphite in the matrix of its working layer, and made by gravity casting.
  • 16. Rolls SINO EQUIPMENT Page 16 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com PEARLITIC NODULAR CAST IRON ROLLS ◆ CHARACTERISTICS ◇ High strength ◇ Good thermal stability ◇ Resistance to impact ◇ Small hardness gradient of working layer ◆ APPLICATION ◇ Blooming mills ◇ Rougher and intermediate stands of bar, rod and section mills ◆ MECHANICAL PROPERTIES Symbol Hardness (HS) Tensile strength (MPa) Bending strength (MPa) SGP1 40~55 ≥350 800~1000SGP2 50~65 SGP3 60~72 ◆ SUMMARY It is a kind of nodular cast iron roll with pearlitic matrix in its microstructure, obtained by adding alloy elements of Ni、Cr、Mo and using special heat treatment. It is shaped by Centrifugal Casting Machine, or by gravity casting.
  • 17. Rolls SINO EQUIPMENT Page 17 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com BAINITIC NODULAR CAST IRON ROLLS ◆ CHARACTERISTICS ◇ High strength — higher than Pearlitic Nodular Cast Iron Roll ◇ High toughness — higher than Pearlitic Nodular Cast Iron Roll ◇ Good wearability — better than Pearlitic Nodular Cast Iron Roll ◆ APPLICATION ◇ Finish stands of bar, rod, small section mills. ◇ Finish stands of narrow hot strip mills. ◇ Pre-finish stands of wire mills. ◆ MECHANICAL PROPERTIES Symbol Hardness (HS) Tensile strength (MPa) Bending strength (MPa) SGA1 55~70 ≥400 600~800 SGA2 62~80 ◆ SUMMARY It is a kind of nodular cast iron roll with acicular (Bainitie-Martensite) matrix in its microstructure, obtained by adding alloy elements of Ni、Cr、Mo and using special heat treatment. It is shaped by Centrifugal Casting Machine, or by gravity casting.
  • 18. Rolls SINO EQUIPMENT Page 18 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com NON CONTINUOUS CARBIDE ROLLS ◆ DESCRIPTION It is necessary for rougher roll that a combination of some properties such as strength, hardness, toughness and wearability at high temperature, as well as resistance of fire cracking and impact. Bainitie / Martensite (acicular) matrix is helpful to improve integrative properties. Carbide content in the matrix is less than 5%, which is satisfactory to the requirement of roughers. ◆ APPLICATION ◇ Rougher of bar, rod, wire mills. ◆ MECHANICAL PROPERTIES Symbol Hardness (HS) Tensile strength (MPa) Bending strength (MPa) NCC1 40~50 ≥520 970~1380 NCC2 50~60 ◆ SUMMARY It is a kind of cast iron roll with acicular (Bainitie- Martensite) matrix in its microstructure, and made from high alloy materials of Ni, Mo with special heat treatment. It is shaped by Centrifugal Casting Machine, or by gravity casting.
  • 19. SINO EQUIPMENT Page 19 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com CAST IRON ROLLS WITH GROOVE This kind of roll is developed with special technology of SINOEQUIPMENT. ◆ ADVANTAGE ◇ Small hardness difference between barrel surface and groove surface. ◇ Good surface quality of rolled products. ◇ Long service life. ◆ APPLICATION ◇ Intermediate and large sections mills. ◇ Large bar mills.
  • 20. SINO EQUIPMENT Page 20 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com RING & SHAFT RING Chemical composition % Code C Si Mn Cr Ni Mo SGP 2.90/3.60 1.00/2.20 0.40/1.00 0.20/1.20 1.50/3.00 0.20/0.80 SGA 2.90/3.60 1.00/2.20 0.20/0.80 0.20/1.50 3.01/4.50 0.50/1.00 AD 1.50/2.10 0.30/0.80 0.60/1.30 0.80/3.50 0.50/2.50 0.20/0.80 GT 1.40/1.60 0.30/0.80 0.70/1.50 1.00/2.00 1.00/3.00 0.40/0.80 K-ME 2.50/3.00 0.50/0.70 0.80/1.20 10.00~15.00 ≥0.20 0.50/0.80 GS 1.60/2.20 1.20/2.00 0.50/1.50 1.00/3.00 1.00/3.00 0.40/0.80 RING Physical Property & Application Code Berral hardness (HS) Tension strength (Mpa) Size (mm) Weight (kg) Application SGP 55/65 450 ø400~1700 400~10000 FOR VERTICAL RING & HORIZONTAL RING OF UNIVERSAL MILL FOR ROUGH-MIDDLE RING OF BAR MILL SGA 60/70 450 AD 50/60 600 GT 55/65 700 K-ME 60/70 700 GS 55/65 700
  • 21. SINO EQUIPMENT Page 21 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com SHAFT Chemical composition % CODE C Si Mn Cr Mo 42CrMo 0.38/0.45 0.17/0.37 0.50/0.80 0.90/1.20 0.15/0.30 SHAFT Physical Property & Application CODE Tension strength (Mpa) Application 42CrMo ≥ 800 FOR VERTICAL RING & HORIZONTAL RING OF UNIVERSAL MILL FOR ROUGH-MIDDLE RING OF BAR MILL
  • 22. SINO EQUIPMENT Page 22 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com 2. FORGED STEEL ROLLS MAKING Steel making Electrode bar Electroslag remelting Steel making Ingot casting Annealing Peeling Forging Flaw detection Rough machining Heat treatment Hardness testing Finish machining Grinding Testing Packing Flaw detection
  • 23. SINO EQUIPMENT Page 23 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Melting and Forging I. Melting The alloy ingot for the blank of the forged steel rolls is usually melted by electric arc furnace. Through the oxidization, restoration and adjustment to the ingredients of the steel liquid, slagging reaction and slagging-off will reduce the content of harmful elements, thus to get qualified steel liquid. The demoulded steel ingot can go to next step after its surface is finished and cleaned. Pic.1 Electric Arc Furnace
  • 24. SINO EQUIPMENT Page 24 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com II. Forging The qualified steel ingot is pressed to the roll blank by the hydraulic forging machine after pre- heating, heating and even heating. The purpose of forging and pressing process is: the forging and pressing can reduce and compress the porosity, shrinkage and some pore; improve the macroscopic segregation (pattern segregation, V shape segregation) in the original structure of the steel ingot; shatter the gross liquation carbide and net carbide; crush and refine the gross grain. In order to acquire the optimized feature of the roll, we strictly control the forging ratio , not less than 3 for work rolls while more than 2.5 for large size backup rolls.
  • 25. SINO EQUIPMENT Page 25 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Technical features: 1. Using ladle furnace and vacuum degas to control material composition and gas content to guarantee anti-fatigue lifetime. 2. Advanced forging machine controls the forging ratio to guarantee density of materials and keep material a high strength. We keep the forging ratio above 3 for work rolls/intermediate rolls and above 2.5 for back-up rolls. Electro Slag Remelting Electro slag remelting (ESR) is a specialized steel-making process in which a cast ingot in the form of an electrode is re-melted in a water-cooled copper mould. The melting is activated by resistive heat generated in a conductive slag. Charactersistics of ESR: 1. No macroscopic segregation and few microscopic segregation. Very few and subtle non-metal inclusion; dispersed distribution. 2. Compact and homogeneous structure 3. High toughness and strength 4. Beneficial for improvement of anti-fatigue and heat impact ability of the roll
  • 26. SINO EQUIPMENT Page 26 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Hardening and Heat treatment I. Work roll & Intermediate Rolls Heat treatment is one of the most important processes during the roll manufacture. Heat treat determinesthe quality of roll and further controls the quality of the strip/coils. We use continuous double frequency induction process to maximize work rolls and intermediate rolls performance by optimizing the critical parameters. We guarantee our hardness uniformity within 3 HSD and reach the hardness depth requested. II. Back up Rolls Back up rolls are widely used in both cold rolling mill and continuous hot strip mills. The heat treatment for back up roll is different from the type of work roll. The back up rolls are produced by the conventional furnace which is heated by gas and quenched by water spraying.
  • 27. SINO EQUIPMENT Page 27 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com FORGING STEEL ROLLS ◆SUMMAY It is made of high alloy steel melted with electroslag remelting furnace and finished with forging and molten salt heat treatment ◆ADVANTAGE ◇High mechanical strength ◇Good toughness ◇High wearability ◇Excellent resistance to fire crack ◆PRODUCTS & APPLICATION PRODUCTS APPLICATION MILL TYPE HSS series cold rolls Working rolls Sendzimir Mill (ZR) 4-Hi, 6-Hi Sub-HSS series cold rolls Driving rolls Sendzimir Mill (ZR) 6-Hi Middle rolls Cr8 series cold rolls Back up rolls Sendzimir Mill (ZR) 4-Hi, 6-Hi Roll steel series cold rolls Cold rolls 4-Hi, 6-Hi Mold steel series cold rolls Hot rolls Hot strip rolling mill for carton steel, copper or aluminium
  • 28. SINO EQUIPMENT Page 28 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com WORKING ROLL FOR COLD ROLLING MILL SEEC supplies working roll for all kinds of cold rolling such as 4-Hi,6-Hi,12-Hi,18-Hi, 20-Hi etc. It is produced with electroslag remelting furnace and finished with forging and molten salt teat treatment. ◆MATERIAL & APPLICATION GRADE MATERIAL APPLICATION C 8CrMoV, 86CrMoV7, 85Cr2MoV, 9Cr2Mo, 9Cr2MoV, 9Cr2W , 9Cr3Mo, GCr15 Common working roll B SKD11, DC53 High wearability A M2, M7, M42, MC3, MC5, M2Co, DF3A High wearability Excellent resistance to fire crack ◆SURFACE HARDNESS HARDNESS (HSD) Deepth (subject to the dia of roll) (mm) APPLICATION <300 300-500 >500 >95 6 7 8 Finishing mill, leveler 90-96 8 12 13 Finishing mill for strip or plate 75-90 10 14 15 Roughing mill for strip or plate
  • 29. SINO EQUIPMENT Page 29 of 18 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com BACK UP ROLL & MIDDLE ROLL SEEC supplies working roll for all kinds of cold rolling such as 4-Hi,6-Hi,12-Hi,18-Hi, 20-Hi etc. It is produced with electroslag remelting furnace and finished with forging and molten salt teat treatment. ◆MATERIAL & APPLICATION MATERIAL 40Cr, 60CrMo, 9Cr2, 42CrMo, 70Cr3Mo, 9CrV, 55Cr, 9Cr2Mo, H12 ◆SURFACE HARDNESS HARDNESS (HSD) Deepth (subject to the dia of roll) (mm) APPLICATION 65-75 40 Middle roll Backup roll for 4 Hi mill 60-70 45 Middle roll Backup roll for 6 Hi mill 55-65 50 Backup roll
  • 30. Rolls SINO EQUIPMENT Page 30 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com CAST IRON ROLL Sorts Material Material Code Chemical Composition(%) Hardness(HSD) Tensile Strength (N/mm2) Applications C Si Mn P S Cr Ni Mo V Cu Mg W Nb Barrel Neck CLEAR CHILL CAST IRON CrMo Chill Rolls CC 2.90~ 3.60 0.25~ 0.80 0.20~ 1.00 ≤0.40 ≤0.08 0.20~ 0.60 --- 0.20~ 0.60 --- --- --- --- --- 58~70 32~ 48 ≥150 Small Section Mill; Bar&Rod Mill; Sheet Mill NiCrMo Chill Rolls(Ⅰ) CCI 2.90~ 3.60 0.25~ 0.80 0.20~ 1.00 ≤0.40 ≤0.08 0.20~ 0.60 0.50~ 1.00 0.20~ 0.60 --- --- --- --- --- 60~70 32~ 50 NiCrMo Chill Rolls(Ⅱ) CCⅡ 2.90~ 3.60 0.25~ 0.80 0.20~ 1.00 ≤0.40 ≤0.08 0.30~ 1.20 1.01~ 2.00 0.20~ 0.60 --- --- --- --- --- 62~75 35~ 52 NiCrMo Chill Centrifugal Casting Rolls(Ⅲ) CCⅢ 2.90~ 3.60 0.25~ 0.80 0.20~ 1.00 ≤0.40 ≤0.08 0.50~ 1.50 2.01~ 3.00 0.20~ 0.60 --- --- --- --- --- 65~80 32~ 45 ≥350 NiCrMo Chill Centrifugal Casting Rolls(Ⅳ) CCⅣ 2.90~ 3.60 0.25~ 0.80 0.20~ 1.00 ≤0.40 ≤0.08 0.50~ 1.70 3.01~ 4.50 0.20~ 0.60 --- --- --- --- --- 70~85 32~ 45 INDEFINITE CHILL CAST IRON CrMo Indefinite Chill Rolls IC 2.90~ 3.60 0.60~ 1.2 0.40~ 1.20 ≤0.25 ≤0.08 0.60~ 1.20 --- 0.20~ 0.60 --- --- --- --- --- 50~70 35~ 55 ≥160 Small Section Mill; Narrow
  • 31. Rolls SINO EQUIPMENT Page 31 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com NiCrMo Indefinite Chill Rolls(Ⅰ) ICⅠ 2.90~ 3.60 0.60~ 1.2 0.40~ 1.20 ≤0.25 ≤0.08 0.70~ 1.20 0.50~ 1.00 0.20~ 0.60 --- --- --- --- --- 55~72 35~ 55 Strip Mill NiCrMo Indefinite Chill Rolls(Ⅱ) ICⅡ 2.90~ 3.60 0.60~ 1.2 0.40~ 1.20 ≤0.25 ≤0.08 0.70~ 1.20 1.01~ 2.00 0.20~ 0.60 --- --- --- --- --- 55~72 35~ 55 NiCrMo Indefinite Chill Centrifugal Casting Rolls(Ⅲ) ICⅢ 2.90~ 3.60 0.60~ 1.2 0.40~ 1.20 ≤0.25 ≤0.05 0.70~ 1.20 2.01~ 3.00 0.20~ 1.00 --- --- --- --- --- 65~78 32~ 45 ≥350 Hi-NiCrMo Indefinite Chill Centrifugal Casting Rolls(Ⅳ) ICⅣ 2.90~ 3.60 0.60~ 1.50 0.40~ 1.20 ≤0.10 ≤0.05 1.00~ 2.00 3.01~ 4.80 0.20~ 1.00 --- --- --- --- --- 70~83 32~ 45 Medium Plate Mill; Sheet MillHi-NiCrMo Indefinite Chill Centrifugal Casting Rolls(Ⅴ) ICⅤ 2.90~ 3.60 0.60~ 1.50 0.40~ 1.20 ≤0.10 ≤0.05 1.00~ 2.00 3.01~ 4.80 0.20~ 2.00 0.20~ 2.00 --- --- 0.20~ 2.00 0.20~ 2.00 77~85 32~ 45 SPHEROIDAL GRAPHITE CAST IRON (Nodular Iron) CrMo S.G. Chill Rolls SGⅠ 2.90~ 3.60 0.80~ 2.50 0.40~ 1.20 ≤0.25 ≤0.03 0.20~ 0.60 --- 0.20~ 0.60 --- --- ≥0.04 40~55 32~ 50 ≥320 Section Mill
  • 32. Rolls SINO EQUIPMENT Page 32 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com CrMoS.G. Indefinite ChillRolls SGⅡ 2.90~ 3.60 0.80~ 2.50 0.40~ 1.20 ≤0.25 ≤0.03 0.20~ 0.60 --- 0.20~ 0.60 --- --- ≥0.04 50~70 35~ 55 Bar&Rod Mill; Section Mill; Narrow Strip Mill CrMoCu S.G. Indefinite ChillRolls SGⅢ 2.90~ 3.60 0.80~ 2.50 0.40~ 1.20 ≤0.25 ≤0.03 0.20~ 0.60 --- 0.20~ 0.60 --- 0.40~ 1.00 ≥0.04 55~70 35~ 55 NiCrMo S.G. Indefinite ChillRolls (Ⅰ) SGⅣ 2.90~ 3.60 0.80~ 2.50 0.40~ 1.20 ≤0.25 ≤0.03 0.20~ 0.60 0.50~ 1.00 0.20~ 0.80 --- --- ≥0.04 55~70 35~ 55 NiCrMo S.G. Indefinite ChillRolls (Ⅱ) SGⅤ 2.90~ 3.60 0.80~ 2.50 0.40~ 1.20 ≤0.20 ≤0.03 0.30~ 1.2 1.01~ 2.00 0.20~ 0.80 --- --- ≥0.04 60~70 35~ 55 Pearlitic S.G.Rolls (Ⅰ) SGPⅠ 2.90~ 3.60 1.40~ 2.20 0.40~ 1.20 ≤0.15 ≤0.03 0.10~ 0.60 1.50~ 2.00 0.20~ 0.80 --- --- ≥0.04 45~55 35~ 55 ≥450 Bar&Rod Mill; Section Mill; Narrow Strip Mill Pearlitic S.G.Rolls (Ⅱ) SGPⅡ 2.90~ 3.60 1.20~ 2.00 0.40~ 1.20 ≤0.15 ≤0.03 0.20~ 1.00 2.01~ 2.50 0.20~ 0.80 --- --- ≥0.04 55~65 35~ 55 Pearlitic S.G.Rolls (Ⅲ) SGPⅢ 2.90~ 3.60 1.20~ 2.00 0.40~ 1.20 ≤0.15 ≤0.03 0.20~ 1.20 2.51~ 3.00 0.20~ 0.80 --- --- ≥0.04 62~72 35~ 55
  • 33. Rolls SINO EQUIPMENT Page 33 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com S.G. Acicular Centrifugal Casting Rolls(Ⅰ) SGAⅠ 2.90~ 3.60 1.20~ 2.20 0.20~ 0.80 ≤0.10 ≤0.03 0.20~ 1.00 3.01~ 3.50 0.50~ 1.00 --- --- ≥0.04 55~78 32~ 45 ≥350 S.G. Acicular Centrifugal Casting Rolls(Ⅱ) SGAⅡ 2.90~ 3.60 1.00~ 2.00 0.20~ 0.80 ≤0.10 ≤0.03 0.30~ 1.50 3.51~ 4.50 0.50~ 1.00 --- --- ≥0.04 60~80 32~ 45 High Chromium Cast Iron Hi-Cr Centrifugal Casting Rolls(Ⅰ) HCrⅠ 2.30~ 3.30 0.30~ 1.00 0.50~ 1.20 ≤0.10 ≤0.05 12.00~ 15.00 0.70~ 1.70 0.70~ 1.50 0.00~ 0.60 --- --- 60~75 32~ 45 ≥350 Sheet Mill; Plate Mill Hi-Cr Centrifugal Casting Rolls(Ⅱ) HCrⅡ 2.30~ 3.30 0.30~ 1.00 0.50~ 1.20 ≤0.10 ≤0.05 15.01~ 18.00 0.70~ 1.70 0.70~ 1.50 0.00~ 0.60 --- --- 65~80 32~ 45 Hi-Cr Centrifugal Casting Rolls(Ⅲ) HCrⅢ 2.30~ 3.30 0.30~ 1.00 0.50~ 1.20 ≤0.10 ≤0.05 18.01~ 22.00 0.70~ 1.70 1.51~ 3.00 0.00~ 0.60 --- --- 75~90 32~ 45
  • 34. Rolls SINO EQUIPMENT Page 34 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com CAST STEEL ROLL Material Material Code Chemical Composition(%) Hardness(HSD) Applications C Si Mn Cr Ni Mo V Nb W Co P S Barrel Neck Alloy Steel Rolls AS40 0.35~ 0.45 0.20~ 0.60 0.60~ 1.20 2.00~ 3.50 0.00~ 0.80 0.30~ 0.70 0.05~ 0.15 --- --- ≤0.036 ≤0.030 45~55 55~65 ≤45 Back-up Rolls or Rou-ghig Rollsof Strip Mill; Roughing Rolls of Plate Mill; Back-up Rolls of Cold-Strip Steel Rolling Mill AS50 0.45~ 0.55 0.20~ 0.60 0.60~ 1.20 1.00~ 3.00 0.30~ 1.00 0.30~ 0.70 0.05~ 0.15 60~70 ≤45 AS60 0.55~ 0.65 0.20~ 0.45 0.90~ 1.20 0.80~ 1.20 0.20~ 0.45 35~45 40~50 ≤45 Roughing Stand of Section or Bar&Rod Mill; Roughing Rolls of Plate Mill; Back-up Rolls or Vertical Rolls of Strip Mill AS60I 0.55~ 0.65 0.20~ 0.60 0.50~ 1.00 0.80~ 1.20 0.20~ 1.50 0.20~ 0.60 35~45 ≤45 AS65 0.60~ 0.70 0.20~ 0.60 0.70~ 1.20 0.80~ 1.20 0.20~ 0.45 0.06~ 0.10 35~45 ≤45 AS65I 0.60~ 0.70 0.20~ 0.60 0.50~ 0.80 0.80~ 1.20 0.20~ 0.50 0.20~ 0.45 35~45 ≤45 AS70 0.65~ 0.75 0.20~ 0.45 0.90~ 1.20 1.00~ 3.00 0.30~ 1.00 0.30~ 0.70 32~42 ≤42 Roughing Stand of Section or Bar&Rod Mill
  • 35. Rolls SINO EQUIPMENT Page 35 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com AS70I 0.65~ 0.75 0.20~ 0.45 1.40~ 1.80 35~45 ≤45 AS70Ⅱ 0.65~ 0.75 0.20~ 0.45 1.40~ 1.80 0.20~ 0.45 35~45 ≤45 AS75 0.70~ 0.80 0.20~ 0.45 0.60~ 0.90 0.75~ 1.00 0.20~ 0.45 35~45 40~50 ≤45 Roughing Stand of Section Mill or Plate Mill AS75I 0.70~ 0.80 0.20~ 0.70 0.70~ 1.10 0.80~ 1.50 ≥0.20 0.20~ 0.60 35~45 40~50 ≤45 Adamite Rolls AD140 1.30~ 1.50 0.30~ 0.60 0.70~ 1.40 0.80~ 1.60 0.20~ 0.60 38~48 45~55 ≤48 Roughig or Intermediate Stand of Section or Bar&Rod Mill; Back-up Rolls or Vertical Rolls of Strip AD140I 1.30~ 1.50 0.30~ 0.60 0.70~ 1.10 0.80~ 1.20 0.50~ 1.20 0.20~ 0.60 35~45 40~50 ≤45 AD160 1.50~ 1.70 0.30~ 0.60 0.70~ 1.10 0.80~ 1.20 0.20~ 0.60 40~50 ≤50 AD160I 1.50~ 1.70 0.30~ 0.60 0.80~ 1.30 0.80~ 2.00 ≥0.20 0.20~ 0.60 --- --- --- 40~50 50~60 ≤50 Roughing Stand of Section or Bar&Rod Mill; Back-up Rolls or Vertical Rolls of Strip Mill AD180 1.70~ 1.90 0.30~ 0.80 0.60~ 1.10 0.80~ 1.50 0.50~ 2.00 0.20~ 0.60 --- --- --- 45~55 50~60 ≤50
  • 36. Rolls SINO EQUIPMENT Page 36 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com AD190 1.80~ 2.00 0.30~ 0.80 0.60~ 1.20 1.50~ 3.50 1.00~ 2.00 0.20~ 0.60 --- --- --- 55~65 ≤50 AD200 1.90~ 2.10 0.30~ 0.80 0.80~ 1.20 0.60~ 2.00 0.50~ 2.50 0.20~ 0.80 --- --- --- 50~60 55~65 ≤50 Graphite Steel Rolls GS140 1.30~ 1.50 1.30~ 1.60 0.50~ 1.00 0.40~ 1.00 --- 0.20~ 0.50 --- --- --- 36~46 ≤46 Section or Bar&Rod Mill; Roughing Stand or Vertical Rolls of Strip Mill GS150 1.40~ 1.60 1.00~ 1.70 0.60~ 1.00 0.60~ 1.00 0.20~ 1.00 0.20~ 0.50 --- --- --- 40~50 ≤50 GS160 1.50~ 1.70 0.80~ 1.50 0.60~ 1.00 0.50~ 1.50 0.20~ 1.00 0.20~ 0.80 --- --- --- 45~55 ≤50 GS190 1.80~ 2.00 0.80~ 1.50 0.60~ 1.00 0.50~ 2.00 0.60~ 2.20 0.20~ 0.80 --- --- --- 50~60 55~65 ≤50 High Chrome Steel Rolls HCrS 1.00~ 1.80 0.40~ 1.00 0.50~ 1.00 8.00~ 15.00 0.50~ 1.50 1.50~ 4.50 --- --- --- ≤0.030 ≤0.025 70~85 35~ 45 Roughing Stand or Vertical Rolls of Strip Mill High Speed Steel Rolls HSS 1.50~ 2.20 0.30~ 1.00 0.40~ 1.20 3.00~ 8.00 0.00~ 1.50 2.00~ 8.00 2.00~ 9.00 ≤5.0 0.00~ 8.00 ≤8.0 75~95 30~ 45 Finishing Stand of Strip Mill and Bar&Rod Mill
  • 37. Rolls SINO EQUIPMENT Page 37 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com Semi- High Speed Steel Rolls S·HSS 0.60~ 1.20 0.80~ 1.50 0.50~ 1.00 3.00~ 9.00 0.20~ 1.20 2.00~ 5.00 0.40~ 3.00 --- 0.00~ 3.00 75~85 80~98 30~ 45 Work Rolls for Strip Mill; Work Rolls or Intermediate Stand of Cold-Strip Steel Rolling Mill
  • 38. Rolls SINO EQUIPMENT Page 38 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com FORGED STEEL ROLL Material Steel Grade Chemical coposition % Application C Cr Mo V Ni Mn Co W Cr1 GCr15 0.95-1.05 1.3-1.65 ≤0.4 Work roll of Cold mill Straightenning roll Pinch roll9CrV 0.85-0.95 1.4-1.7 0.1-0.25 ≤0.25 42CrMo 0.38-0.45 0.9-1.2 0.15- 0.25 Work roll & Backup roll for Hot rolling mill 60CrMo 0.55-0.65 0.5-0.8 0.3-0.4 60CrMnMo 0.55-0.65 0.8-1.2 0.3-0.4 0.7-1.0 60CrMoV 0.55-0.65 0.9-1.2 0.3-0.4 0.15-0.35 Straightenning roll Pinch roll Cr2 9Cr2Mo 0.85-0.95 1.7-2.1 0.2-0.4 Work roll, Middle roll, Backup roll for Cold Rolling mill86CrMoV7 0.82-0.9 1.8-2.2 0.2-0.4 0.1-0.2 9Cr2MoV 0.85-0.95 1.7-2.1 0.2-0.3 0.1-0.2 Cr3 9Cr3Mo 0.85-0.95 2.5-3.5 0.2-0.4 Work roll, Middle roll, Backup roll for Cold Rolling mill (high quenching, deep hard layer) MC3A 0.8-0.88 2.8-3.2 0.4-0.6 0.05-0.12 0.6-0.8 MC3B 0.82-0.9 2.7-3.1 0.1-0.3 0.05-0.12 0.2-0.4 70Cr3Mo 0.6-0.75 2.0-3.5 0.25-0.6 Work roll, Middle roll, Backup roll for Hot Rolling mill (high quenching, deep hard layer)70Cr3NiMo 0.6-0.8 2.0-3.0 0.25-0.6 0.4-0.6 Cr5 MC5 0.82-0.9 5-5.4 0.2-0.4 0.1-0.2 0.3-0.5 Work roll for Cold Rolling mill (high quenching, deep hard layer)MC5A 0.77-0.84 5-5.4 0.3-0.5 0.1-0.2 0.3-0.5 Cr12 Cr12MoV 1.45-1.7 11-12.5 0.4-0.6 0.15-0.3 Work roll, Middle roll for Multi-roll Rolling millCr12Mo1V1 1.4-1.6 11-13 0.7-1.2 ≤1.1 ≤1.0 Cr12MoVCo 1.4-1.6 11-13 0.8-1.2 0.75-0.95 0.3-0.5 W steel W6Mo5Cr4V2 0.8-0.9 3.8-4.0 4.5-5.5 1.75-2.25 5.5-6.75 Work roll for Multi-roll Rolling mill W12Cr4V5Co5 1.5-1.6 3.75-5.0 ≤1.0 4.5-5.25 4.75-5.25 11.75-13
  • 39. Rolls SINO EQUIPMENT Page 39 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com
  • 40. Rolls SINO EQUIPMENT Page 40 of 40 Office: No.1 Beihuayuanjie, Sanjianfang, Chaoyang, Beijing 100024, China www.sinosteelengineering.com Tel: +861057280067 Cell: 0086-13811497114 market@sinosteelengineering.com BUILDING OUR FUTURE TOGETHER BEIJING SINO STEEL ENGINEERING & EQUIPMENT CO., LTD.