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Natural Gas an Inside Propective 2-19-14
1. THANK YOU
Carnegie Mellon University
February 19, 2014
Natural Gas
An Inside Perspective
Courtesy: IPS Engineering EPC
2. THANK YOU
James M. Bright, P.E.
Senior Engineer
• BS in Civil Engineering
West Virginia University
• Life long connection with
the natural gas industry
• Career experience includes:
– Facility planning and design
– Hydraulic flow modeling
– Structural analysis and design
– Surveying
– Construction inspection
– Project management
“Effective communication is the
key to excellence in Engineering” Courtesy: IPS Engineering EPC
3. THANK YOU
IPS Engineering EPC
• A preferred provider of value-added, safety first
Engineering, Procurement, and Construction
services for the hydrocarbon industry.
• Privately owned and based in Tulsa, OK
• Formed in June 2009.
• Venture capitol provided by the PLH Group
• 2013 annual revenues totaled $89 million
• Proud member of the Marcellus Shale Coalition
Courtesy: IPS Engineering EPC
4. Clean, Abundant, and Versatile
Natural Gas - Premier fuel for our century
• Electricity generation, heating, domestic use
• Combined heat and power applications (COGEN)
• Light and heavy duty transportation fuel
• Feedstock for industries (NGL)
• Exports (LNG)
Courtesy: IPS Engineering EPC
5. Environmental Impact
Methane + 2 Oxygen = 2 (Water) + Carbon Dioxide
CH4 + 2 (O2) = 2 ( H2O ) + CO2
Natural Gas – 97% to 99% methane
• Methane (C1) - The simplest, cleanest hydrocarbon
• Has the least carbon footprint of any fossil fuel
Courtesy: IPS Engineering EPC
7. Shale Gas – A Global Energy Opportunity
North America
1,931 trillion cubic feet
South America
1,300 trillion cubic feet
Africa
1,100 trillion cubic feet
Europe
700 trillion
cubic feet
9. The Marcellus Shale: An Introduction
Marcellus Shale outcrop along State Route 174,
south of Slate Hill Rd in Marcellus, NY
What is the Marcellus Shale?
- Geological formation formed by the accumulation of
sediment on a sea floor about 400 million years ago.
- Pressure and heat, over geologic time, have produced
an organic-rich, black shale.
- Begins in the Catskill Mountains, stretches west toward
Marcellus, NY, and then southwest across PA, WV, and
OH.
Why is it Important?
- Success of other shale plays has allowed companies to
transfer horizontal drilling and technology to other areas.
- Proximity to high-demand markets along the East Coast
make it an attractive target for energy development.
11. The Utica Shale: Companion to Marcellus
• Lies below the Marcellus
• Bigger, deeper, and denser shale
• One of the newest U.S.
unconventional energy sources
• Rich in natural gas liquids (NGL)
• Particularly accessible in OH
• Success in the Marcellus has led to
success in the Utica
• Devonian Shale is yet another
Northeastern play
15. Legend
Marcellus Shale Formation
Wet Gas Region
“Wet” and “Dry” Gas Regions
Sources: Pace Global; Equitable Resources, MarkWest, Atlas Energy, Range Resources, and Caiman Energy.
18. Natural Gas Industry Segments
Exploration and
Production
• Gas Field Exploration
• Well Drilling and
Hydraulic Fracturing
• Gas Production and
Liquids Recovery
Gathering and
Processing
• Gas Collection Systems
• Gas Processing
- Separation
- Dehydration
- Fractionation ( NGL)
• Compression
Transportation and
Distribution
• Gas Conditioning
• Transmission Pipelines
• Measurement and Regulation
• Odorization
• Distribution Pipelines
UPSTREAM MIDSTREAM DOWNSTREAM
20. Steps in Drilling
Horizontal Drilling on a Well Pad
• More efficient production, smaller
footprint.
• Conductor, surface casing protect
well water source.
• Well is drilled vertically and
horizontally as much as 6,000 feet.
• Wellbore is approximately 20 inches
in diameter at its widest.
• 5 ac vs. 24 ac = 1 acre when done
21. Hydraulic Fracturing
• Industrial process - properly cased well
along with proper containment at the
surface is critical
• Permits from state regulatory agencies
required for water withdrawal.
• New technologies allow producers to
recycle most water
• 30 State and federal agencies monitor
hydraulic fracturing
Steps in Completion
22. Environmental Protection
Well Casing
• Multiple layers of steel and cement
ensure redundant protection
• Conductor and Surface casing
extend through water table
• Cementing to surface for each layer
provides stability, protection, and
prevents cross flow of hydrocarbons
• 25 PA Code, Chapter 78 Oil and Gas
Rules, contains strengthened
standards
23. Environmental Protection
Hydraulic Fracturing
• Used for more than 65 years; Over
1 million wells in 27 states since 1947
• Well stimulation began in the 1860’s
when nitroglycerin torpedoes were used
• 90 percent of oil and gas wells use HF
technology today
• 99.5 percent water/sand mix
• 3 to 5 million gallons of water fractures
the shale.
• Well casing protects water supply
• Revisions to 25 PA Code, Chapter 78
reflect the best practices in well casing
24. Gallons per million BTU
Range Mid-point
Deep shale natural gas 0.60 – 5.80 3
Nuclear 8 – 14 11
Conventional oil 8 – 20 14
Coal 13 – 32 23
Fuel ethanol from corn 2,510 – 29,100 15,800
Biodiesel from soy 14,000 – 75,000 44,500
Source: Ground Water Protection Council, U.S. Department of Energy
Environmental Protection
Less Reliance on Water Resources
25. Site Restoration
The Well Site
• The property is contoured and
landscaped as closely as possible
to return to pre-drilling conditions.
• Property owners generally see:
‒ Short wellheads on a level pad
‒ Minimal equipment
‒ Two to three water storage tanks
‒ Measurement system to monitor
gas production
Courtesy: Range Resources
27. Focus on Midstream
• A Gathering Line - defined by PA state law as
a pipeline used to transport natural gas from a
production facility to a transmission line
• Gathering lines generally buried to a depth of
36” or more
• Location of pipeline negotiated by property
owner and pipeline company
• Right of Way agreements
– Legally binding documents
– Pipeline operator has access to the right
of way for construction, operation,
maintenance, and repairs
• A Right of Way may contain multiple pipelines
and is typically 50-75 feet wide
• Subject to Pennsylvania PUC regulation
Source: MarkWest Energy Partners Courtesy: IPS Engineering EPC
28. Gas Processing
Gas Separation, Dehydration, and
Fractionation
• NE Marcellus gas is “dry”
SW Marcellus and Utica gas is ‘wet”
• Gas processing turns production gas into
“pipeline quality gas” for end users
• Filter / Separator removes dirt and free liquids
• Dehydration removes water entrained in
the production stream ( <7 lbs/MMcf )
• Cryogenic processing separates NGL
from production gas and lowers
heating value (980 – 1100 BTU/cf)
• Fractionation separates NGL
into heavier products
(ethane, propane, butane)
Courtesy: IPS Engineering EPC
29. Compression Systems
Compressor Stations
• State of the art sound attenuation
• Highest standards for welding,
fabrication, and material
• 24/7 monitoring and control
• Automatic safety systems
• Annual inspections by regulating
entities
Compressor Units
• High tech integrated control systems
• Monitoring and control 24/7
• Made in the USA
• Operated and maintained by local
workers
31. Focus on Downstream
Transmission Pipelines
• Critical link between production and
consumers
• Statistically, pipelines are the safest
transportation mode for natural gas and
liquid hydrocarbons
Oil transport by truck results in 87 X more
deaths and 35 X more fires / explosions than
oil pipeline accidents
• Designed and built to industry standards
• HDD technology minimizes enviro. impact
• GIS technology allows for efficient layout
and accurate tracking
• Interstate pipelines are subject to federal
regulation and inspection:
DOT PHMSA Source: Pipeline Association for Public Awareness
32. Intra-state Pipelines
State Regulation of Pipeline Safety
• Just as with midstream pipelines, downstream
transmission lines are subject to state regulation
– Pennsylvania PUC
– Pennsylvania Act 13 – Strengthens
environmental and safety laws for
oil and gas industry
– Pennsylvania Underground Utility Line
Protection Law – The One Call System
• Third party damage is the greatest threat
to pipeline safety
– “One Call” participation in PA is mandatory
33. Gas Conditioning
Pipeline Quality Gas
• Gas Conditioning usually occurs at
the compressor station discharge
• Removal of residual liquids by
coalesors
- Glycol Alcohol used in the
dehydration process
- Compressor lubricating oil
• Final polishing before transportation
by downstream facilities
34. Measurement and Regulation (M&R)
Accuracy is critical
• Measurement is the company
cash register
• Gas quality and composition is
recorded at “custody transfer”
points by a chromatograph
• Regulation can be based on
pressure or flow control
• Distribution piping is typically
low pressure: 25 – 150 psig
Courtesy: Valtronics, Inc.
35. Odorization
Leak detection
• Odorization gives Natural Gas
its distinctive smell
• Mercaptans are a family of
sulfur containing hydrocarbons
• Methanethiol - CH4S
• 49 CFR Part 192.625
mandates odorization
• Prepares gas for
distribution systems
Courtesy: IPS Engineering EPC
Courtesy: Valtronics, Inc.
37. Economic Impact for Our Region
Income to Local Landowners
and Businesses
• More than 4,500 wells drilled from
2010 through 2012
• Investment of approximately
$32.0 billion
• 2013 projection: $13.5 billion
- Leasing and bonuses
- Exploration
- Drilling and completion
- Pipelines and processing
- Royalties
Source: Survey of Marcellus Shale Coalition Board Member Companies
38. Natural Gas Job Phase
Pre-drilling
(Exploration)
• Geologic studies, permitting, water
management, engineering/design,
site preparation, environmental
and safety compliance
Drilling
(Extraction)
• Pipeline, compressor, well facilities
construction, Hydraulic Fracturing &
completions, water management,
environmental and safety
compliance
Production/
Reclamation
• Engineering, site
reclamation, environmental
and safety compliance
Delivery to Market
(transport, storage,
marketing)
• NG Marketers, commodity
traders, logistics, storage,
accounting, risk management
39. Diverse Job Opportunities
Professional Functions Identified in MSC Survey
Source: MSC Membership Survey, May 2013
Fast Fact
400+ individuals within nearly 150 different occupations
needed to complete and produce gas from a Marcellus Shale
well (MSETC, 2010)
30%
20%
13%
11%
8%
4%
4%
3% 3%
2% 1% 1%
Equipment Operations
Operations and Maintenance
Commercial
Engineering and Construction
Administration
Environmental Health & Safety
Land
Well Services
Other
Water Management
Geology
Purchasing
41. Benefits for All
• We are committed to being
responsible members of the
communities in which we work.
• We strive to attract and retain a
talented and engaged local
workforce.
• We conduct our business in a
manner that will provide sustainable
and broad-based economic,
environmentally sensitive, and
energy-security benefits for all.
Marcellus Shale Coalition
Pennsylvania based trade association
Courtesy: IPS Engineering EPC
42. Dialogue & Education
• Coalition meetings with legislative and executive officials:
‒ PA Department of Environmental Protection
‒ PA Department of Community and Economic Development
‒ Members of U.S. Congress, PA General Assembly
• Public speaking engagements and presentations:
‒ Chambers of Commerce
‒ West Virginia University
‒ Federal Reserve Bank
‒ Sierra Club
‒ Pennsylvania Environmental Council
• Outreach to:
‒ Agriculture community
‒ Organized labor
‒ Small and mid-sized businesses
‒ Sportsmen’s groups
‒ Local government
43. Research Collaborative
Industry
• Nationally recognized
technical experts
from trade
associations
Academia • Leaders from
university research
centers
Public
Sector
• Research institutions
at state and federal
agencies
National
• Research leaders
such as RAND,
Brookings, and
funders of charitable
foundations
Research
CollaborativeResearch
Collaborative