2. 2 0 0 2
~
2 0 0 5
Company registration in March 2002.
Operation started in Desa Cemerlang (July 2002).
Shift from Desa Cemerlang (500m2) to Tebrau 1
(4200m2).
ISO 9001 Certification.
ISO 14001 Certification and UL Certification.
Started Insert Molding (Air Cavity Packages) for
Navigation Sensor.
Started Plastic Molding for consumer products
such as printer, plotter, fax machine and others.
Started Security Seal Molding which involved
Ultrasonic Welding process.
Started Spraying and Chroming operation.
3. 2 0 0 6
~
2 0 1 0
Develop Insert Molding for X-Box Power Switch.
Develop 2 Die / Body Air Cavity Packages for Laser
Navigation Sensor mainly for APPLE.
Develop SMT Air Cavity Packages for Navigation
Sensor and Pressure Sensor.
Develop MOST Packages for Automotive
Application.
Develop DFN and QFN Packages for Optical Finger
Navigation Sensor, Proximity Sensor and RF.
Developing High Dense Packages (6 x 14 – 84 units
per strip).
Develop Bottle and Cap Kits for Oil and Gas
Industry mainly for Shell.
Started UV Printing for Motorola program.
Started “Box Build” operations for Webcam and
Optical Mouse.
Received “Product Excellence Award” from MITI.
Expansion of padlock, bottle and cap business and
started in design and development of product and
tooling.
4. 2 0 1 1
~
2 0 1 4
Move to new factory (2.4 ac/ 10k sqm) (2011/12).
Develop 32 Laed ACQFN to replace ceramic
package for MEMS Gyro.
Develop PCB Substrate Over Molding.
Started Precison Lid Cover Molding for Proximity,
Ambient Light Sensor (with soft feel and diffuser)
and others.
Started Air Cavity Packages for Encoder Industries.
Started High precision molding with +/- 5um.
Started Hygiene products such as JIDO Bottle
Shaker with Self-Swing Cap, RAMLY Spice bottle
and others.
Started Cap and Closure Business.
Setup Tooling Fabrication Unit (SBU 3).
Started Tooling Fabrication business for oversea
customer such as US, Europe and local.
Started High Precision Insert Fabrication for
Connector Industry.
Introduced ERP with Internal IT team.
5.
6. CEO – Mr Teoh Soon Chee
GM – James Chua
Strategy Functional Unit
HR – Rose (Mgr)
Account and Finance – Vui (Mgr)
Material / Logistic – Lee KL (Mgr)
IT / ERP – Lim CB and Wong SL (Mgr)
Maintenance – Lim CH
(Superintendent)
Strategy Business Unit / New Co
SBU 1
-Patrick (AGM Sales, Taiwan)
-James (GM Marketing)
-Lee K L (Corporate Operations Derector)
SBU 2 (OSS)
-Steven (Operation Director)
-Ken Dias (Marketing Director)
SBU 3 (OSF)
- Ragha (AGM Tool Room)
-Ho JW (Sr. Designer)
O u r O r g a n i z a t i o n
7. Q u a l i t y S y s t e m
Optosem is committed to deliver
ZERO defects to every customer…on
every project and product…
In order to achieve this, we follow the
cycle…
Identify * measure * analyzing * improvement * maintain
Quality Policy
Deliver quality product
On-time delivery
Never ending improvement
Environmental Policy
Restoring our healthy environment
Full-filling environment requirement
8.
9. Drawing, DFM and Product
Finalization
Tooling Fabrication
Sample Submission and
Approval
Production
Customer input such
as die size, wire
bonding diagram, # of
IO, package size or
others
Input Review
Product Development for
Air Cavity Package
10. OFN Sensor
PROJECT :PRODUCT
DEVELOPMENT
• US Inventor.
• Customer provide wire bonding diagram and POD.
• Product development and finalize in 2D and 3D.
• Establish Lead Frame layout and design.
• Tooling Fabrication.
• Molding.
11. TOOLING
CAPABILITY
TOOLING
FABRICATION
• Maximum Mold Size: 40 Tonnage &
Up to 550 tonnage mold.
• Multi cavitation and double shot
molding tool.
• Lead time – Simple tooling (4 weeks),
complicated ( 7 weeks).
• Using EROWA allow electrodes and
work piece changes to ensure a high
level of precision and accuracy.
• Automated CNC with auto change,
EDM machine with auto change
copper and Wire Cut machine with
wire auto threaded enables our tool
room to run 24 hours.
• Mold flow analysis and DFM study.
• 2D Acad and 3D UG design.
• Accuracy – Metal < 0.005 mm..
• Constantly providing prompt, reliable,
quality business solutions to boost
our competitive edge.
12. DESIGN & TOOLROOM
MACHINERY
TOOLING
FABRICATION
TOOLING
Facilities
SUMMARY
UG / MOLD FLOW / ACAD
FANUC ROBODRILL X 1
MAKINO CNC X 1
MAKINO EDM X 3
MAKINO WIRE CUT X 1
GRINDING (OKAMTO,
MITSUI AND OTHERS)
X 6
MILLING X 5
EROWA PRESET 2D X 1
MITUTOYO SCOPE X 1
DYNASCOPE (PROJECTOR)
X 1
OTHERS MEASUREMENT
EQUIPMENTS
13. MOLDING
CAPABILITY
INJECTION
MOLDING
• OPTOSEM provides solutions for complex
product designs with our single injection
molding technology.
• We have wide range computerized
injection molding machineries from 40
tons to 550 tons clamping force to cater
the needs of our customers.
• Our highly skilled production team ensure
that each molded part meets the product
specifications of our customers.
• Vertical machines for Insert Molding
• Product tolerance +/- 0.02 mm.
• High Precision +/- 5um.
14. MOLDING
MACHINES
INJECTION
MOLDING
Horizontal
500 ton x 1 (Himing)
440 ton x 1 (JSW)
350 ton x 1 (Toshiba)
220 ton x 1 (Toshiba)
180 ton x 2 (JSW & Nigata)
150 ton x 1 (JSW)
130 ton x 1 (Himing)
120 ton x 1 (Nissei)
110 ton x 4 (JSW)
100 ton x 1 (Toshiba)
90 ton x 2 (Hai Meng)
85 ton x 3 (JSW)
75 ton x 2 (JSW)
60 ton x 2 (Nissei)
50 ton x 1 (JSW)
40 ton x 3 (Nissei)
Vertical
65 ton x 3 (Multiplas)
100 ton x 1 (Multiplas)
100 ton High Speed x 4
(Multiplas)
Total 35 injection machines
15. We are committed to excellent
quality, meet customers’
requirements and conform product
specifications through industry
standard methodology.
Quality control included the
following.
- IOQ and OQA.
- First Articles.
- Setup, IPQC and FQC.
- SPC / CPK.
- FMEA and PCP.
- Traceability.
- Dimension checking, fit and
function test, push and pull test
and …
QUALITY Control
