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Rotary Drilling Rig (onshore)
Prepared By:
Ishanee Sharma (15/252)
Nilim Kumar Sarma (15/256)
Department of Chemical Engineering
Assam Engineering College, Jalukbari
Introduction
• Rotary drilling is the most efficient technology
applied in the oil and gas industry.
• Rotary drilling relies on continuous circular rotation
of the sharp bit to break rocks and dig down through
Earth’s crust.
• The spinning of the drill bits allows for penetration of
even the hardest rock.
Main Equipment of a Rotary Drilling Rig
Components of a Rotary drilling Rig
• Rotary drilling is composed of different systems:
1. Prime Movers
2. Hoisting System
3. Rotating System
4. Circulating System
Prime Movers
• Provides power to the entire rig.
• Generally powered by diesel engines or power lines.
• The energy from these prime movers is used to power rotary
equipment, the hoisting equipment, and the circulating
equipment.
Hoisting System
• The hoisting equipment consists of the
tools used to raise or lower whatever
other equipment may go in or come out
of the well.
• Hoisting system is made up of:
1. Derrick or Mast
2. Blocks, Drill line and Hook
3. Draw Works
Derrick or Mast
• Derrick is a structure with four supporting legs resting on a
square substructure.
• Mast is much more slender and may be thought of as sitting
on one side of the rig floor or work space.
Travelling Block, Crown Block, Drill Line and Hook
• Block is used to connect the supporting derrick with the load
of drill pipe to be lowered to or withdrawn from the borehole.
• The drill line passes from the draw works to the top of the
derrick.
• Hook which is suspended from the travelling block, which
when drilling carries a swivel and kelly and when tipping it lifts
the drill string.
Draw Works
• The draw works is a mechanism commonly known as hoist.
• The main purpose is to lift the drill-string out of and to lower
it back into the blowhole.
Rotating Equipment
• The rotating equipment consists of components that actually
serve to rotate the drill bit.
• Rotating equipment consists of :-
1. Swivel :- Carries the entire weight of the drill string but
allows it to rotate freely.
2. Kelly:- Provides a passage way for the drilling fluid.
3. Drill String:- Made up of drill pipe and drill collars and
specialised subs through which drilling fluid and rotational
power are transmitted from the surface to the bit.
4. Drill Bit:- Responsible for actually making contact to the
subsurface layers and drilling through them.
Circulating System
• The circulation system consists of : Mud pump, flow-lines, drill
pipe, nozzles, mud tanks, mud mixing equipment ( mud
mixing hopper) and contaminant removal equipment ( shale
shaker, de-sander, de-silter, de-gasser).
• The circulating fluid used is mud, may contain clay, chemicals,
weighting materials, water and oil.
• The main objectives of this system are:
1. Cooling and lubricating the drill bit.
2. Controlling the well pressure(sub-surface pressure).
3. Removing debris and cuttings.
4. Coating the walls of the well with the mud cake.
Advantages
• Latest technology of drilling.
• Can penetrate even the hardest of rocks.
• Can drill upto very high depth and width
which is not possible in cable tool drilling.
Disadvantages
• High operating and initial cost.
• High fuel and maintenance cost.
• Higher water requirement.
• High rig-up time and expense.
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Rotary drilling rig (onshore)

  • 1. Rotary Drilling Rig (onshore) Prepared By: Ishanee Sharma (15/252) Nilim Kumar Sarma (15/256) Department of Chemical Engineering Assam Engineering College, Jalukbari
  • 2. Introduction • Rotary drilling is the most efficient technology applied in the oil and gas industry. • Rotary drilling relies on continuous circular rotation of the sharp bit to break rocks and dig down through Earth’s crust. • The spinning of the drill bits allows for penetration of even the hardest rock.
  • 3. Main Equipment of a Rotary Drilling Rig
  • 4. Components of a Rotary drilling Rig • Rotary drilling is composed of different systems: 1. Prime Movers 2. Hoisting System 3. Rotating System 4. Circulating System
  • 5. Prime Movers • Provides power to the entire rig. • Generally powered by diesel engines or power lines. • The energy from these prime movers is used to power rotary equipment, the hoisting equipment, and the circulating equipment.
  • 6. Hoisting System • The hoisting equipment consists of the tools used to raise or lower whatever other equipment may go in or come out of the well. • Hoisting system is made up of: 1. Derrick or Mast 2. Blocks, Drill line and Hook 3. Draw Works
  • 7. Derrick or Mast • Derrick is a structure with four supporting legs resting on a square substructure. • Mast is much more slender and may be thought of as sitting on one side of the rig floor or work space. Travelling Block, Crown Block, Drill Line and Hook • Block is used to connect the supporting derrick with the load of drill pipe to be lowered to or withdrawn from the borehole. • The drill line passes from the draw works to the top of the derrick. • Hook which is suspended from the travelling block, which when drilling carries a swivel and kelly and when tipping it lifts the drill string.
  • 8. Draw Works • The draw works is a mechanism commonly known as hoist. • The main purpose is to lift the drill-string out of and to lower it back into the blowhole.
  • 9. Rotating Equipment • The rotating equipment consists of components that actually serve to rotate the drill bit. • Rotating equipment consists of :- 1. Swivel :- Carries the entire weight of the drill string but allows it to rotate freely. 2. Kelly:- Provides a passage way for the drilling fluid. 3. Drill String:- Made up of drill pipe and drill collars and specialised subs through which drilling fluid and rotational power are transmitted from the surface to the bit. 4. Drill Bit:- Responsible for actually making contact to the subsurface layers and drilling through them.
  • 10.
  • 11. Circulating System • The circulation system consists of : Mud pump, flow-lines, drill pipe, nozzles, mud tanks, mud mixing equipment ( mud mixing hopper) and contaminant removal equipment ( shale shaker, de-sander, de-silter, de-gasser). • The circulating fluid used is mud, may contain clay, chemicals, weighting materials, water and oil. • The main objectives of this system are: 1. Cooling and lubricating the drill bit. 2. Controlling the well pressure(sub-surface pressure). 3. Removing debris and cuttings. 4. Coating the walls of the well with the mud cake.
  • 12.
  • 13. Advantages • Latest technology of drilling. • Can penetrate even the hardest of rocks. • Can drill upto very high depth and width which is not possible in cable tool drilling.
  • 14. Disadvantages • High operating and initial cost. • High fuel and maintenance cost. • Higher water requirement. • High rig-up time and expense.