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Agenda
• Determining Factors
• Definitions
• Standard Load Cell Features
• Special Adaptation
• Pure Custom
• Why Interface?
• Q&A
Determining Factors
• Your Application
• Environment
• Size vs. Capacity
• Performance Specifications
• Connectors & Cable Length
• Mounting Needs
• Output Needs
• OEM
Environment
• Hot or Cold? Dry or Wet? Inside or
Outside? Lab or Production Line?
• Special Considerations for the
Oil & Gas and Industrial Industries
• Materials
• Sealing
• Vacuum
• Electrical Noise
Size vs. Capacity
• Special Sizes to Fit Your Application
• Custom Capacities
• Small Load Cells w/ Large Capacities
• Large Load Cells w/ Small Capacities
Performance Specifications
• What specifications are most important to
you?
Mounting Needs
• What To & How You Mount a Load Cell is
Important!
– Flange vs
Integral Stud
– Threads
– Legacy
Mounting
– Custom
Adapters
Connectors & Cable Length
• Our Standard Connectors Include:
• Custom Connectors Also Available
Output Needs
• mV/V
• Trimmed or Not
• Amplification
– ±5V
– ±10V
– 4-20 mA
– Digital
• Amplifier Gains
• Internal vs Inline Amps
OEM
• Specific Needs
• High Production Volumes
• Consistency is Important
• Efficient & Cost Effective
Definitions
• Standard Product – in the catalog
• Special Adaptation – adaptation of a
standard product
• Pure Custom – 100% New Design
• NRE – Non-Recurring Engineering
Standard Load Cell Features
– Flexure
– Base
– Integral Thread
– Connectors
– Material Type:
• Stainless
• Alloy
• Aluminum
– Outputs
Special Adaptation
– Changing features of a standard product to
better fit your application.
(Can include paint color)
– NRE (non-recurring engineering) –
$ hundreds to thousands depending
– Requires longer lead times to develop
– Great For: OEM & Private Label
– NASA is one of Interface’s largest Special
Adaptation customer
Special Adaptation Example
• NASA
– 200K Integral Studs (10, 20, 50, & 200K)
– Updated:
• Capacities
• Performance
• Mounting
Special Adaptation Example
• Major Medical Manufacturer
– Adapted Load Button
– Increased Performance
– Special Connector
– TEDS
Special Adaptation Example
• Agricultural Equipment Manufacturer
– Dual Bridge
– Dual Amplified
Pure Custom
– Larger NRE – $ thousands to tens of
thousands
– Requires even longer lead times to develop
– Oil & Gas and Medical industries are our
biggest customers
– When it becomes a pure custom
Pure Custom Example
SML Custom
Why Interface?
– Best Engineering Team in the Industry
– FEA Analysis Expertise
– State of the Art Cad Cam Systems
– Expedited Prototyping
– Fully Integrated –load cells are designed,
machined, assembled and tested in-house
– We continue to expand our capabilities and
standard product line
– We have expanded our in-house capabilities for
OEM indicator design
Questions?
Thank You!

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Navigating Custom Load Cells Presentation

  • 1.
  • 2. Agenda • Determining Factors • Definitions • Standard Load Cell Features • Special Adaptation • Pure Custom • Why Interface? • Q&A
  • 3. Determining Factors • Your Application • Environment • Size vs. Capacity • Performance Specifications • Connectors & Cable Length • Mounting Needs • Output Needs • OEM
  • 4. Environment • Hot or Cold? Dry or Wet? Inside or Outside? Lab or Production Line? • Special Considerations for the Oil & Gas and Industrial Industries • Materials • Sealing • Vacuum • Electrical Noise
  • 5. Size vs. Capacity • Special Sizes to Fit Your Application • Custom Capacities • Small Load Cells w/ Large Capacities • Large Load Cells w/ Small Capacities
  • 6. Performance Specifications • What specifications are most important to you?
  • 7.
  • 8. Mounting Needs • What To & How You Mount a Load Cell is Important! – Flange vs Integral Stud – Threads – Legacy Mounting – Custom Adapters
  • 9. Connectors & Cable Length • Our Standard Connectors Include: • Custom Connectors Also Available
  • 10. Output Needs • mV/V • Trimmed or Not • Amplification – ±5V – ±10V – 4-20 mA – Digital • Amplifier Gains • Internal vs Inline Amps
  • 11. OEM • Specific Needs • High Production Volumes • Consistency is Important • Efficient & Cost Effective
  • 12. Definitions • Standard Product – in the catalog • Special Adaptation – adaptation of a standard product • Pure Custom – 100% New Design • NRE – Non-Recurring Engineering
  • 13. Standard Load Cell Features – Flexure – Base – Integral Thread – Connectors – Material Type: • Stainless • Alloy • Aluminum – Outputs
  • 14. Special Adaptation – Changing features of a standard product to better fit your application. (Can include paint color) – NRE (non-recurring engineering) – $ hundreds to thousands depending – Requires longer lead times to develop – Great For: OEM & Private Label – NASA is one of Interface’s largest Special Adaptation customer
  • 15. Special Adaptation Example • NASA – 200K Integral Studs (10, 20, 50, & 200K) – Updated: • Capacities • Performance • Mounting
  • 16. Special Adaptation Example • Major Medical Manufacturer – Adapted Load Button – Increased Performance – Special Connector – TEDS
  • 17. Special Adaptation Example • Agricultural Equipment Manufacturer – Dual Bridge – Dual Amplified
  • 18. Pure Custom – Larger NRE – $ thousands to tens of thousands – Requires even longer lead times to develop – Oil & Gas and Medical industries are our biggest customers – When it becomes a pure custom
  • 20. Why Interface? – Best Engineering Team in the Industry – FEA Analysis Expertise – State of the Art Cad Cam Systems – Expedited Prototyping – Fully Integrated –load cells are designed, machined, assembled and tested in-house – We continue to expand our capabilities and standard product line – We have expanded our in-house capabilities for OEM indicator design