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Bangalore, India.
Powertech Pollution Controls Pvt. Ltd.
We are an ISO 9001:2008 Company
Now you can have a
pollution free environment
Now you can have a
pollution free environment
Powertech Pollution Controls Pvt Ltd was established in the year 1996 , for the design and manufacture of a wide range of air
pollution control equipment , specifically Electrostatic Filters, for the capture and control of most types of fumes , mist , smoke
and fine dust , generated on the shop floor , during the production process. Electrostatic filters are marketed under the brand
® ®
name of Fumekiller and Dustkiller throughout India and abroad.
These systems are highly efficient (90% to 98%), use 40% less power, have very low maintenance,use permanent , many times
re-usable filter media ,and can capture particulates down to 0.01micron level (theoretical limit of 2-stage electrostatic filtration),
and are ideal for the capture of fumes, smoke,oil/coolant mist and fine powders with the additional advantage of possible reuse
of the collected oil/coolant or powder. These Filters may also be used for Clean Room applications of upto Class 1,00,000, and
as efficient prefilters for higher class of Clean Rooms (where the life of expensive terminal HEPA filters can be extended by
about 3 times).
A wide range of 2-stage Electrostatic filters are being used by many industry leaders, including Wipro Infrastructure Ltd,Toyota
Kirloskar Motors , TVS Motor Co., Hindusthan Aeronautics Ltd, Bharat Electronics Ltd, Yuken India Ltd, Kennametal India Ltd,
Maruti Suzuki India Ltd., Bhaba Atomic Research Centre, Automotive Axles Ltd , Vikram Sarabhai Space Centre , Delphi TVS
Ltd , Reserve Bank of India , Titan Industries Ltd , Exide India Ltd , ABB Ltd , among many others.
These are typically used for the capture of fumes , smoke ,mist and fine dust from welding , CNC machining , quenching ,
hardening , heat treatment ,annealing , soldering , tinning , diesel gensets , curing ,boilers , furnaces , etc.
Our fume extraction systems have been approved by Agie Charmilles Technologies, Swittzerland, for use with their Electro
Discharge Machines in India , for the control of fumes. We also manufacture a range of unit dust collectors under the brand
®
name of DustBag which are used for the capture of most types of dry and mildly wet dust from cast iron machining , surface
grinders , tool & cutter grinders, deburring , polishing , mixing , stripping , etc
The Managing Director - Mr. Philip Thomas, B.E. (Hons.) Electronics, B.E. (Hons.) Electrical, M.B.A has over a decade of
Industrial experience in senior management positions . With his association with the Semiconductor industry, he initiated the
design and manufacture of Electrostatic Filters using state-of-the-art technology. Our marketing team consists of engineers,
who will undertake technical site study and suggest the optimal solution. The company has a team of dedicated
representatives in place , throughout India, who will provide excellent application study and service backup, to solve most of
your problems concerning airborne pollutants. Quality Control is an obsession through out the organisation and is evident in
the list of our highly satisfied customers.
...For a Cleaner World
Filter Type
Typical
Pollutants
Visible with electron microscope Visible with microscope Visible with naked eye
Fly Ash
Microns 0.001 0.01 0.1 1 10 100 1000
Particle Sizes
Electrostatic air filter
Mechanical filter
Dust mites
Metal fumes
Tobacco smoke
Cement dust
Carbon back
Atmospheric dust
Aerosols Pollens
Virus Paint particles Human Hair
Bacteria
Company ProfileCompany Profile
Features: The filter modules are
many times washable and re-usable
during the life of the equipment.
Maintenance and running costs are
low when compared to conventional
mechanical filters.We have
incorporated safety features such as
high voltage fault trip circuitry for
reliable , safe and efficient
functioning. These systems
contribute to a safer , healthier work
environment where toxic airborne
pollutants are removed. We provide
excellent factory support and product
expertise based on years of industrial
process emission control.
Filter Modules
Air Flow Capacity
Input Voltage
Module Material
Enclosure for Module
Filters Efficiency
Dimensions in mm of
Modules (LxWxH)
Power Pack
High Voltage
Safety Features
Mounting
FF 4000
4000-5000 Cu Mtrs./hour
230V±10%
Aluminium, Stainless Steel,
Ceramic insulators
Mild Steel, Powder Coated
90% to 98% for airborne
particles
685x310x715
8KV DC to 10KV DC
& 4KV DC to 6KV DC
Electronic trip for high voltage
Limit switch trip for opening
of door
Floor mounted enclosure,
angle stand
FF 3000
3000-3500 Cu Mtrs./hour
230V±10%
Aluminium, Stainless Steel,
Ceramic insulators
Mild Steel, Powder Coated
90% to 98% for airborne
particles
550x310x715
8KV DC to 10KV DC
& 4KV DC to 6KV DC
Electronic trip for high voltage
Limit switch trip for opening
of door
Floor mounted enclosure,
angle stand
FF 2000
2000-2500 Cu Mtrs./hour
230V±10%
Aluminium, Stainless Steel,
Ceramic insulators
Mild Steel, Powder Coated
90% to 98% for airborne
particles
410x310x715
8KV DC to 10KV DC
& 4KV DC to 6KV DC
Electronic trip for high voltage
Limit switch trip for opening
of door
Floor mounted enclosure,
angle stand
FF 500
500-550 Cu Mtrs./hour
230V±10%
Aluminium, Stainless Steel,
Ceramic insulators
Mild Steel, Powder Coated
90% to 98% for airborne
particles
377x195x290
8KV DC to 10KV DC
& 4KV DC to 6KV DC
Electronic trip for high voltage
Limit switch trip for opening
of door
Floor mounted enclosure,
angle stand
FF 250
250 Cu Mtrs./hour
230V±10%
Aluminium, Stainless Steel,
Ceramic insulators
Mild Steel, Powder Coated
90% to 98% for airborne
particles
235x195x290
4KV to 6KV DC
NA
Floor mounted enclosure,
angle stand
Technical Specifications*
These Filter Modules are high-efficiency, two-stage electrostatic filters, designed, developed and manufactured by Powertech
Pollution Controls Pvt. Ltd. Bangalore, India.
Applications : These modular filters are used for custom-built applications & can be
added module by module to suit various air flow rates. These modules are used as
primary filters for class 100,0000 Clean Rooms & as prefilters for higher Class levels of
Clean Rooms. When used as prefilters for higher class levels, they can increase the life of
the terminal filters. The total pressure drop as compared to conventional prefilters is
negligible. These filters can be used in a centralized system for removal of fumes, smoke,
oil mist, coolant mist, dust and fine powders from many in - plant industrial processes
which generate pollutants rendering the shop floor unhealthy.
How it Works : Each filter module can handle an air flow rate as specified. The
required quantity of modules are placed in an MS painted enclosure. The air inlet side is
placed in the air stream using a suitable adaptor ducting. The power pack feeding the
electrostatic voltages to the Modules is separately mounted in a control panel near the
MS enclosure with the electrical connections made through conduits. Prefilters and post
filters are placed before and after the electrostatic filter module. Dust and file particulate
are sucked into the filter module with the air stream. These first enter the prefilters which
prevent large particles entering the modules. The fine particles then enter the modules
where, between a series of parrallel aluminium plates, they receive a high positive
charge. The positively charged particles then pass through another series of negatively
charged aluminium plates. Here, the particles are attracted to the oppositely charged
plate and stick to them like iron filings to a magnet, but with a difference - the particles
remain adhered to the plates even when the electrostatic filter is powered off. The clean
air, devoid of particles, escapes through the after filters. The postfilters help in distribution
of the air flow through the electrostatic filter modules.
* Due to continuous innovation, specifications are subject to change without notice.
...For a Cleaner World
Filter ModulesFilter Modules
WeareanISO9001:2008Company
Features: This equipment can
capture large quantities of dust from
any generating source with high
®
capture efficiency . The DustBag
uses non-woven polyester cloth as
the filter media . We can incorporate
additional safety features such as
pressure differential switch , fire
retardant as well as antistatic filter
media , etc , as optional accessories.
These systems contribute to a safer ,
healthier work environment where
toxic airborne pollutants are
removed. We provide excellent
factory support
®
Dust Bag , dust collectors, are fitted with Non-woven polyster fabric capable of capturing dust particles as small as 10 microns
and are designed, developed and manufactured by Powertech Pollution Controls Pvt. Ltd., Bangalore, India.
®
Applications : DustBag , dust collectors can be used to capture dry or mildly wet
particles from tool & cutter grinders, cast iron machining, graphite / carbon
machining, surface grinders, drilling, milling, deburring, polishing, mixing etc.,
®
How it works: The DustBag dust collector can be used in 2 ways. It can be used
for pedestral grinders or similar applications where the grinding wheel can be
enclosed upto 70% with a specially designed suction hood. It can also be used for
surface grinders, CNC machining, or similar application where the wheel or
machining tool cannot be enclosed. In this case a rectangular suction hood can be
placed facing the stream of the dust particles near the grinding wheel edge or
machining tool edge. During the dust generation process, dust particles are drawn
®
into the DustBag through the suction hood. The larger dust particles in the
®
airstream, after entering the DustBag fall to the bottom collection tank immediately.
The finer dust particles reach the filter bag and are trapped there. The filter bags can
be de-dusted manually or automatically (option). It is not necessary to remove the
bags for cleaning.
* Due to continuous innovation, specifications are subject to change without notice.
...For a Cleaner World
Technical Specifications*
Model
Air Flow Capacity
Input Voltage
Power Consumption
Suction Fan
Filter Media
Protection
De-dusting
Suction hood
Dimensions
(LxWxH)
Suction
Pressure Static
Model
Demensions
(LxWXH)
DB 425/0.75hp
425 Cu mtrs./hr
415V±10%
0.5KW, 3phase
Centrifugal
Polyster Non-woven
fabric, 10 micron
DOL starter with
overload relay
Spring mounted bag
with lever. When lever
is shaken bag dedusts.
Collected dust can be
removed from
collection bin at bottom
Special suction hood
to cover 70% of the
grinding wheel if
possible or with freely
placed suction hood
near dust generation spot.
850x620x1300
8" WG
DB 425/0.75hp/TB
850x700x2350
DB 875/1.5hp
875 Cu mtrs./hr
415V±10%
1.1KW, 3phase
Centrifugal
Polyster Non-woven
fabric, 10 micron
DOL starter with
overload relay
Spring mounted bag
with lever. When lever
is shaken bag dedusts.
Collected dust can be
removed from
collection bin at bottom
Special suction hood
to cover 70% of the
grinding wheel if
possible or with freely
placed suction hood
near dust generation spot.
880x670x1300
8" WG
DB 875/1.5hp/TB
850x700x2450
DB 1750/3hp
1750 Cu mtrs./hr
415V±10%
2.2KW, 3phase
Centrifugal
Polyster Non-woven
fabric, 10 micron
DOL starter with
overload relay
Spring mounted bag
with lever. When lever
is shaken bag dedusts.
Collected dust can be
removed from
collection bin at bottom
Special suction hood
to cover 70% of the
grinding wheel if
possible or with freely
placed suction hood
near dust generation spot.
1100x780x1800
8" WG
DB 1750/3hp/TB
950x780x2650
DB 3000/5hp
3000 Cu mtrs./hr
415V±10%
3.7KW, 3phase
Centrifugal
Polyster Non-woven
fabric, 10 micron
DOL starter with
overload relay
Spring mounted bag
with lever. When lever
is shaken bag dedusts.
Collected dust can be
removed from
collection bin at bottom
Special suction hood
to cover 70% of the
grinding wheel if
possible or with freely
placed suction hood
near dust generation spot.
1250x870x1800
8" WG
DB 3000/5hp/TB
1060x800x2900
DB 4500/7.5hp
4500 Cu mtrs./hr
415V±10%
5.5KW, 3phase
Centrifugal
Polyster Non-woven
fabric, 10 micron
DOL starter with
overload relay
Spring mounted bag
with lever. When lever
is shaken bag dedusts.
Collected dust can be
removed from
collection bin at bottom
Special suction hood
to cover 70% of the
grinding wheel if
possible or with freely
placed suction hood
near dust generation spot.
1250x950x2700
8" WG
DB 4500/7.5hp/TB
1150x900x3700
*Tapered dust collection bin fitted with trapdoor or rotary valve for dust removal (other specifications will remain the same as above)*
The following can be provided as optional extras : Motorised de-dusting(motorised bag shaker), Extractor Arm can be fitted, Tapered dust collection tank with trapdoor or rotary valve for dust removal
DustBagDustBag
Suction capacity
Input Voltage
Power / Current drawn
Filtration method
Filter efficiency
Suction Fan / motor
De-dusting of filter cartridges
Additional components
Dimensions (mm) L x W x H
Weight
1750 Cu mtrs per hour(CMH)
415V + /- 10% , 50Hz
2.2Kw / Approx.3 amps / ph
Polyester non-woven cartridges with 3 micron
and larger filter capability, 3x2 matrix
99% for dust 3 micron and larger
Centrifugal ,2.2Kw , 3-phase 2-pole
Pulsed air jet at 5 to 8 bar
(compressed air customer scope)
Air valves , sequential timer,
compressed air filter / regulator
1050x1000x4000, incl stand, motor
Approx. 350kg
3000 Cu mtrs per hour(CMH)
415V + /- 10% , 50Hz
3.7Kw / Approx.5 amps / ph
Polyester non-woven cartridges with 3 micron
and larger filter capability, 3 x 3 matrix
99% for dust 3 micron and larger
Centrifugal, 3.7Kw, 3-phase 2-pole
Pulsed air jet at 5 to 8 bar
(compressed air customer scope)
Air valves , sequential timer,
compressed air filter / regulator
1200x1100x4000, incl stand, motor
Approx. 500kg
4500 Cu mtrs per hour(CMH)
415V + /- 10% , 50Hz
5.5Kw / Approx. 7.5 amps / ph
Polyester non-woven cartridges with 3 micron
and larger filter capability, 4 x 3 matrix
99% for dust 3 micron and larger
Centrifugal, 5.5Kw, 3-phase 2-pole
Pulsed air jet at 5 to 8 bar
(compressed air customer scope)
Air valves , sequential timer,
compressed air filter / regulator
1550x1100x4000, incl stand, motor
Approx. 750kg
®
DustBag Reverse-Pulsed-jet(RPJ), is a trademarked,high-efficiency dust collector with reverse-pulsed-jet cleaning system
for the filter cartridges, designed , developed and manufactured for the control of most types of dust , both fine and coarse ,
generated during machining operations and processes on the shop floor
Applications : The equipment can be used effectively for the capture and control
of dust, in large quantities, from most dust generating operations . The DustBag
does not require periodic shutdown for de-dusting of the filter cartridges . Specific
applications are - capture of dust from the machining of graphite and carbon
components , ceramic and talcum dust . It may also be used in dust-capture
applications where the dust collector is to be working continuously with only short
breaks , if at all . The collected dust may be re-used , if required. Since the filter
cartridges are cleaned continuously by the pulsed air-jet , operation is hands-free ,
except for the removal of collected dust for disposal
How it Works : The built-in suction fan driven by an induction motor
®
provides a powerful suction which sucks the dust into the DustBag
Reverse-Pulsed-jet(RPJ) . The dust as small as 3 micron and larger is
filtered by the polyester non-woven filter cartridges with 99% efficiency .
The clean air is released through the suction fan outlet fitted with a silencer
for noise reduction . The continuous cleaning system which de-dusts the
filter cartridges , uses compressed air at 5bar to 8bar (to be provided by
the customer at site) in pulsed jets into each filter cartridge through a set
of solenoids fired by an electronic sequential timer . The pulsed air jets
clean the cartridges continuously . The dust falls into the tapered
collection bin and is removed through a rotary air lock into a trolley . The
collected dust may be disposed as required.
* Due to continuous innovation, specifications are subject to change without notice.
...For a Cleaner World
WeareanISO9001:2008Company
®
DustBag Reverse-Pulsed-Jet(RPJ)®
DustBag Reverse-Pulsed-Jet(RPJ)
®
Features: DustBag Reverse-
Pulsed-jet(RPJ) is an air pollution
control equipment, which can
capture large quantities of dust , from
any generating source, with high
efficiency.The DustBag uses
polyester non-woven Easyfit
cartridges with filtration capability of
3 micron and larger with 99%
efficiency. The Reverse-pulsed-jet
cleans the cartridges continuously
during operation without shutting
down the DustBag operation.
Optional accessories such as
motorised rotary air lock, spark
arrestor with or without water
cooling, differential pressure switch,
pressure release valve and dust
collection trolley, may be provided.
Technical Specifications*
DB1750/RPJ/3hp DB3000/RPJ/5hp DB4500/RPJ/7.5hp
Mistkiller™ is an air pollution control
equipment and works primarily on the
principle of high speed centrifugal
collection of liquids. Maintenance and
running costs are lower than
conventional mechanical filters.The 2-
pole 3-phase induction motor with
suction fan is protected by a Direct On
Line (DOL) starter. By capturing mist
from the source on the shop floor these
units contribute to a safer and healthier
work environment. Mistkiller™ units can
be used continuously with little periodic
maintenance.We provide excellent
product support using expertise based
on years of industrial emission control.
Mistkiller™, is a trademarked,high-efficiency centrifugal mist collector , designed , developed and manufactured for the control
of most types of mist , generated by the use of water-based coolants or water-based liquids.
Applications : Mistkiller™ can be used effectively for the capture and control of
mist generated by the use of water-based liquids , typically from CNC and non-
CNC machining , cleaning chambers , spraying systems , etc. The mist condenses
inside the Mistkiller™ and the condensed liquid may be drained out into the
generating equipment for re-use . The Mistkiller™ can be machine-mounted
(built-in stand) or mounted on a separate groutable stand . Interconnection
between the generating source and the Mistkiller™ uses a flexible or rigid PVC
duct with the pollutant being sucked through an exhaust port on top or the side
of the generating equipment.
How it works: The built-in suction fan driven by an induction motor provides
a powerful suction which sucks the mist into the Mistkiller™ through the
exhaust port of the g enerating equipment and the connecting PVC duct .
A prefilter (optional) consisting of a small chamber with aluminium flakes
provides the initial gross filtration of the mist . The high speed rotation of the
special suction fan generates a centrifugal force which throws the mist
against the inner side of the Mistkiller™ enclosure . The mist condenses
under this pressure and the collected liquid flows down through the PVC
duct and returns to the generating equipment for re-use . The outlet of
the Mistkiller™ is provided with foam / steel media used as a postfilter .
The equipment requires just periodic washing of the mesh prefilter and
the foam / steel postfilter with a high pressure water jet .
* Due to continuous innovation, specifications are subject to change with out notice.
...For a Cleaner World
Technical Specifications*
Suction capacity
Input Voltage
Current drawn
Filtration method
Filter efficiency
Suction Fan/motor
Dimensions(mm)
Weight
Mounting
1000 Cu mtrs per hour(CMH)
415V + /- 10% , 50Hz
Approx.1.5 amps / ph
Primary filtration : centrifugal
Secondary filtration : mesh prefilter (opt) &
foam post filter
98% for water-based mist
Centrifugal ,0.75 / 1.1Kw , 3-phase 2-pole
425 dia, 950 ht incl built-in stand, motor
Approx.30kg
CNC machine mounted (built-in stand)
or groutable pipe stand
2000 Cu mtrs per hour(CMH)
415V + /- 10% , 50Hz
Approx.3 amps / ph
Primary filtration : centrifugal
Secondary filtration : mesh prefilter(opt) &
foam post filter
98% for water-based mist
Centrifugal ,1.5 / 2.2Kw,3-phase 2-pole
525 dia,1250 ht incl built-in stand, motor
Approx.60kg
CNC Machine mounted (built-in stand)
or groutable pipe stand
3000 Cu mtrs per hour(CMH)
415V + /- 10% , 50Hz
Approx. 5 amps / ph
Primary filtration : centrifugal
Secondary filtration : mesh prefilter(opt) &
foam post filter
98% for water-based mist
Centrifugal, 2.2 / 3.7Kw,3-phase 2-pole
750 dia,1450 ht incl built-in stand, motor
Approx.80kg
CNC Machine mounted (built-in stand)
or groutable pipe stand
Note: The suction end of these units may be split using Y-splitters for two or more suction points
MistkillerMistkiller
MK1000/1hp/1.5hp MK2000/2hp/3hp MK3000/3hp/5hp
Features : The filter modules are
many times washable and re-usable
during the life of the equipment.
Maintenance and running costs are
low when compared to conventional
mechanical filters. We have
incorporated safety features such as
motor protection , limit switches and
high voltage fault trip circuitry for
reliable , safe and efficient
functioning. These systems
contribute to a safer , healthier work
environment where toxic airborne
pollutants are removed. We provide
excellent factory support and product
expertise based on years of industrial
process emission control.
Suction capacity
Input voltage
Current drawn
Filters
Filter efficiency
Suction fan/motor
Dimensions(mm),LxWxH
without mntg. stand
Mounting
FK 250
250 Cu mtrs/hr
230V±10%, 50Hz
0.5amps
Pre/Post filters : wire/
nylon mesh
Filter module : electrostatic
90% to 98% for particles
Ionisation : 4KV to 6KV DC
Collection : 4KV to 6KV DC
Centrifugal, 120 watts
650x400x600
(ht incl. trolley)00
Trolley included
FK 500 IM
500 Cu mtrs/hr
230V±10%, 50Hz OR
415V±10%, 50Hz
0.65amps OR 0.5amps/ph
Pre/Post filters : wire/
nylon mesh
Filter module : electrostatic
90% to 98% for particles
Ionisation : 8KV to 10KV DC
Collection : 4KV to 6KV DC
Centrifugal, 140 watts OR
Centrifugal, 0.37KW
Enclosure : 890x550x680
(ht incl. silencer)
Fixed stand,Trolley, Wall mount
FK 1000 EM
1000 Cu mtrs/hr
230V±10%, 50Hz OR
415V±10%, 50Hz
1.2amps OR 0.75amps/ph
Pre/Post filters : wire/
nylon mesh
Filter module : electrostatic
90% to 98% for particles
Ionisation : 8KV to 10KV DC
Collection : 4KV to 6KV DC
Centrifugal, 280 watts OR
Centrifugal, 0.5KW
Enclosure : 1250x550x1300
(ht incl. silencer)
Fixed stand,Trolley, Wall mount
FK 2000 EM
2000 Cu mtrs/hr
415V±10%, 50Hz
1.5amps/ph
Pre/Post filters : wire/
nylon mesh
Filter module : electrostatic
90% to 98% for particles
Ionisation : 8KV to 10KV DC
Collection : 4KV to 6KV DC
Centrifugal, 0.75KW OR
Centrifugal, 1.1KW
Enclosure : 1380x575x1410
(ht incl. silencer)
Fixed stand,Wall mount
FK 3600 EM
3600 Cu mtrs/hr
415V±10%, 50Hz
3amps/ph
Pre/Post filters : wire/
nylon mesh
Filter module : electrostatic
90% to 98% for particles
Ionisation : 8KV to 10KV DC
Collection : 4KV to 6KV DC
Centrifugal, 2.2KW
Enclosure : 1380x840x1480
(ht incl. silencer)
Fixed stand,Wall mount
FK 6000 EM
6000 Cu mtrs/hr
415V±10%, 50Hz
5amps/ph
Pre/Post filters : wire/
nylon mesh
Filter module : electrostatic
90% to 98% for particles
Ionisation : 8KV to 10KV DC
Collection : 4KV to 6KV DC
Centrifugal, 3.7KW
Enclosure : 1580x1280x1480
(ht incl. silencer)
Floor mount
®
Fumekiller - Electrostatic Filtration System is a high-efficiency two-stage electrostatic precipitator, designed,
developed and manufactured for the capture & control of fumes, mist, smoke & fine dust.
2 1346 5
®
Applications : Fumekiller can be used for the capture and control of fumes,
smoke & fine dust, from Welding, EDM, Induction hardening, Ink spray, Heat
treatment, Oil quenching, Wire drawing, Annealing, Soldering, Dip tinning, Wave
soldering, Rubber curing, Die casting, Oil mist, Coolant mist, Diesel gensets, etc.
®
Fumekiller can also be used for capturing fine powder from tabletting, capsuling
and finishing operations.
How it Works : Particles in fumes, smoke or dust stream enter the electrostatic
filter through the suction inlet (1) Particles carried by the air stream first enter the pre-
filter (2) where large particles are removed. The finer particles then enter the
electrostatic module (3) where, between a series of parallel aluminium plates, they
receive a high +ve charge. These positively charged particles then pass through
another series of aluminium plates which are negatively charged. Here, the particles
are attracted to the oppositely charged aluminium plates and stick to them just like
iron filings are attracted to a magnet, but, with one difference, the particles remain
adhered to the plates even when the electrostatic filter is switched off. The air, now
devoid of particles, escapes through the outlet (5) of the system as clean air. The
post filter (4) evenly distributes the air flow through the electrostatic modules. Post
filters when fitted with activated carbon granules can control odour & smell. Suction
is provided with a centrifugal fan (6)
* Due to continuous innovation, specifications are subject to change without notice.
...For a Cleaner World
Power pack high
voltage (nominal)
FumekillerFumekiller
Technical Specifications* WeareanISO9001:2008Company
1 2 3 45 6
Features: This equipment can
achieve a high level of dust control in
any closed area . Very fine floating
particles can be captured before they
can settle down on sensitive precision
equipment . It provides high dust
capture efficiency . All filter modules are
many times washable and re-usable
d u r i n g t h e l i f e o f t h e
equipment.Maintenance and running
costs are low when compared to
conventional mechanical filters.We
have incorporated safety features such
as high voltage fault trip circuitry for
reliable , safe and efficient functioning.
These systems contribute to a safer ,
healthier work environment where toxic
airborne pollutants are removed. We
provide excellent factory support and
product expertise based on years of
industrial process emission control.
Model
Air Flow Capacity
Input Voltage
Current Drawn
Filters
Filter Efficiency
Power Pack
Suction Fan
Dimensions in
mm (LxWxH)
Mounting
DK250
250Cu mtrs/hour
230V±10%
0.25Amps
Prefilters : Wire mesh
Filter Modules : Electrostatic
with aluminium plates & high
voltage insulators.
Postfilter :
Activated carbon granules
90% to 98% for
airborne particles
4KV to 6KV DC
Centrifugal blower,
60 watts, 1 phase
Enclosure 400x320x660
Table top, Floor mounted,
Wall mounted with fixtures
DK500
500Cu mtrs/hour
230V±10%
0.35Amps
Prefilters : Wire mesh
Filter Modules : Electrostatic
with aluminium plates & high
voltage insulators.
Postfilter :
Activated carbon granules
90% to 98% for
airborne particles
4KV to 6KV DC
Centrifugal blower,
80 watts, 1 phase
Enclosure 500x360x850
Floor mounted, Wall mounted
with fixtures
DK1000
1000Cu mtrs/hour
230V±10%
0.7Amps
Prefilters : Wire mesh
Filter Modules : Electrostatic
with aluminium plates & high
voltage insulators.
Postfilter :
Activated carbon granules
90% to 98% for
airborne particles
8KV DC - 10KV DC
4KV DC - 6KV DC
Centrifugal blower,
160 watts, 1 phase
Enclosure 900x360x850
Floor mounted, Wall mounted
with fixtures
Technical Specifications*
®
Dustkiller - Dust filtration system, is a high-efficiency, two-stage electrostatic precipitator, designed, developed and
manufactured by Powertech Pollution Controls Pvt. Ltd. Bangalore, India.
®
Applications : Dustkiller can be used for controlling dust and fine particles in any
closed room, preferably but not necessarily fitted with window / split type
airconditioners - electronic labs, mechanical precision assembly areas, standards
room, metrology labs, pharmaceuticals, bio-tech labs etc., or wherever dust control
®
is a necessity. Dustkiller can be quickly installed without major changes in the
existing area.
How it Works:Dust and fine particulate matter are sucked in with the air stream by
the centrifugal blower (1) through the inlet (2) on top. These enter the prefilter (3)
where large particles are removed . The remaining fine particles then enter the
electrostatic modules (4) where, between a series of parallel aluminium plates, they
receive a high +ve charge. These positively charged particles then pass through
another series of aluminium plates which are negatively charged. Here, the particles
are attracted to the oppositely charged aluminium plates and stick to them just like
iron filings are attracted to a magnet, but with one difference - the particles remain
adhered to the plates even when the electrostatic filter is switched off. The air, now
devoid of particles, escape through the outlet (5) as clean air. The postfilter (6) help
in even distribution of air flow through the electrostatic module and also controls
odor & smell when filled with activated carbon granules.
* Due to continuous innovation, specifications are subject to change without notice.
...For a Cleaner World
DustkillerDustkiller
Features : This highly useful
accessory may be used with the
® ®
Fumekiller and DustBag units .
Maintenance and running costs are
low as all components are built for
continous , reliable , safe and efficient
use.These systems contribute to a
safer , healthier work environment
where toxic airborne pollutants are
removed. We provide excellent
factory support and product
expertise based on years of industrial
process emission control.
Models
Air Flow Capacity
Total reach (Approx.)
Construction
FEA-200-2
2000-2500 Cu mtrs/hr
2 mtrs up, down
2 mtrs to, fro
Aluminium ducts
200Ø x2 nos.
Interconnecting flexible
PVC Hose.
Telescopic gas tube
damper
Friction pads with disc
spring for all pivots
MS suction hood
with handle
FEA-250-2
3500-4000 Cu mtrs/hr
2 mtrs up, down
2 mtrs to, fro
Aluminium ducts
250Ø x2 nos.
Interconnecting flexible
PVC Hose.
Telescopic gas tube
damper
Friction pads with disc
spring for all pivots
MS suction hood
with handle
Mini Arm
250Cu mtrs/hr
0.75 mtrs.
250 degree swivel
Segmented PVC suctions
press fitted together to
form duct
Swivel approx: 250 degree
Held in position due to
light weight of the duct
sections and friction of
joints
PVC suction hood
Technical Specifications*
The Extractor Arm is a device which allows the user to position a suction hood to capture fumes or dust close the generation
spot with complete ease and flexibility.
The Extractor Arm consists of 2 ducts made of aluminium or stainless steel,
connected by PVC flexible hoses and mounted on interconnected support rods
with friction-loaded pivots. A suction hood is attached to one end. The other end is
attached to a rotating hollow cylinder. The suction hood, ducts, hose and rotating
cylinder form a passage for the fumes or dust. The entire arm is self balanced and
articulated at 3 points. This allows the suction hood to be positioned by hand at any
point with a reach of 2 meters (or 4 meters) to & fro and 2 meters ( or 4 meters) up &
down with complete ease & flexibility with minimum effort. The Extractor Arm can be
® ®
fitted to most of our Fumekiller models & Dustbag models. The arm can also be
fitted to overhead ducting to provide suction points close to the floor level for the
capture of fumes or dust from pollution generation spots.
How it works : The Extractor Arm consists of elements of aluminium ducts joined
by flexible hose, articulated at 3 fulcrum points. One end of the arm is fitted with a
swivel fixture. The arm is self balanced using friction pads and a telescopic gas tube.
The arm can be swivelled by hand through about 270 degrees and can be
positioned easily within a nominal distance specified for each arm. With the Extractor
® ®
Arm, fitted to the Fumekiller or DustBag the suction hood of the arm is to be
positioned close to the fumes/dust generation spot. The fumes/dust will be sucked
® ®
through the suction hood and will reach the Fumekiller or DustBag for further
filtration.
* Due to continuous innovation, specifications are subject to change without notice.
...For a Cleaner World
Extractor ArmExtractor Arm
FEA-200-3
2000-2500 Cu mtrs/hr
3 mtrs up, down
3 mtrs to, fro
Aluminium ducts
200Ø x2 nos.
Interconnecting flexible
PVC Hose.
Telescopic gas tube
damper
Friction pads with disc
spring for all pivots
MS suction hood
with handle
FEA-200-4
2000-2500 Cu mtrs/hr
4 mtrs up, down
4 mtrs to, fro
Aluminium ducts
200Ø x2 nos.
Interconnecting flexible
PVC Hose.
Telescopic gas tube
damper
Friction pads with disc
spring for all pivots
MS suction hood
with handle
FEA-250-3
3500-4000 Cu mtrs/hr
3 mtrs up, down
3 mtrs to, fro
Aluminium ducts
250Ø x2 nos.
Interconnecting flexible
PVC Hose.
Telescopic gas tube
damper
Friction pads with disc
spring for all pivots
MS suction hood
with handle
WeareanISO9001:2008Company
A few of our esteemed customers:
Agie Charmilles International S.A.
Ashok Leyland Ltd.
Automotive Axies Ltd.
Bharat Electronics Ltd.
Bhabha Atomic Research Center
Brakes India Ltd.
Delphi Automotive Systems Pvt. Ltd.
Exide Industries Ltd.
FCI OEN Connectors Ltd.
Gabriel India Ltd.
GH Induction India Pvt. Ltd.
Greaves Cotton Ltd.
Hindusthan Aeronautics Ltd.
IFB Industries Ltd.
Kennametal India Ltd.
Lashmi Machine Works Ltd.
Larsen & Toubro Ltd.
Lucas TVS Ltd.
Maruti Udyog Ltd.
Reserve Bank of India
Rane Engine Valves Ltd.
Schneider Electric India Pvt. Ltd.
Super Auto Forge Ltd.
Suprajit Engineering Ltd.
Titan Industries Ltd.
Toyota Kirloskar Motors Ltd.
Toyota Boshoku Automotive India (P) Ltd.
TVS Motor Co. Ltd.
Tyco Electronics Corporation India (P) Ltd.
Wipro Infrastructure Ltd.
..................................... among many others
Marketed by:
Powertech Pollution Controls Pvt. Ltd.,
#22/3, RM Rajanna Building, Munikrishnappa Road,
Ramachandrapura, Jalahalli Post, Bangalore- 560013. India
Tel. : +91-80-2345 2156 / 2345 2256, Fax : 91-80-2345 2445
e-mail : powertech@airtelmail.in; philipthomas@powertechindia.com
Website : www.powertechindia.com, www.powertechpollutioncontrols.com
We are an ISO 9001:2008 Company
2015
A few of our esteemed customers:
Agie Charmilles International S.A.
Ashok Leyland Ltd.
Automotive Axies Ltd.
Bharat Electronics Ltd.
Bhabha Atomic Research Center
Brakes India Ltd.
Delphi Automotive Systems Pvt. Ltd.
Exide Industries Ltd.
FCI OEN Connectors Ltd.
Gabriel India Ltd.
GH Induction India Pvt. Ltd.
Greaves Cotton Ltd.
Hindusthan Aeronautics Ltd.
IFB Industries Ltd.
Kennametal India Ltd.
Lashmi Machine Works Ltd.
Larsen & Toubro Ltd.
Lucas TVS Ltd.
Maruti Udyog Ltd.
Reserve Bank of India
Rane Engine Valves Ltd.
Schneider Electric India Pvt. Ltd.
Super Auto Forge Ltd.
Suprajit Engineering Ltd.
Titan Industries Ltd.
Toyota Kirloskar Motors Ltd.
Toyota Boshoku Automotive India (P) Ltd.
TVS Motor Co. Ltd.
Tyco Electronics Corporation India (P) Ltd.
Wipro Infrastructure Ltd.
..................................... among many others
Marketed by:
Powertech Pollution Controls Pvt. Ltd.,
#22/3, RM Rajanna Building, Munikrishnappa Road,
Ramachandrapura, Jalahalli Post, Bangalore- 560013. India
Tel. : +91-80-2345 2156 / 2345 2256, Fax : 91-80-2345 2445
e-mail : powertech@airtelmail.in; philipthomas@powertechindia.com
Website : www.powertechindia.com, www.powertechpollutioncontrols.com
We are an ISO 9001:2008 Company
2015

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Powertech Pollution Controls Private Limited, Bengaluru, Clean Room System

  • 1. Bangalore, India. Powertech Pollution Controls Pvt. Ltd. We are an ISO 9001:2008 Company Now you can have a pollution free environment Now you can have a pollution free environment
  • 2. Powertech Pollution Controls Pvt Ltd was established in the year 1996 , for the design and manufacture of a wide range of air pollution control equipment , specifically Electrostatic Filters, for the capture and control of most types of fumes , mist , smoke and fine dust , generated on the shop floor , during the production process. Electrostatic filters are marketed under the brand ® ® name of Fumekiller and Dustkiller throughout India and abroad. These systems are highly efficient (90% to 98%), use 40% less power, have very low maintenance,use permanent , many times re-usable filter media ,and can capture particulates down to 0.01micron level (theoretical limit of 2-stage electrostatic filtration), and are ideal for the capture of fumes, smoke,oil/coolant mist and fine powders with the additional advantage of possible reuse of the collected oil/coolant or powder. These Filters may also be used for Clean Room applications of upto Class 1,00,000, and as efficient prefilters for higher class of Clean Rooms (where the life of expensive terminal HEPA filters can be extended by about 3 times). A wide range of 2-stage Electrostatic filters are being used by many industry leaders, including Wipro Infrastructure Ltd,Toyota Kirloskar Motors , TVS Motor Co., Hindusthan Aeronautics Ltd, Bharat Electronics Ltd, Yuken India Ltd, Kennametal India Ltd, Maruti Suzuki India Ltd., Bhaba Atomic Research Centre, Automotive Axles Ltd , Vikram Sarabhai Space Centre , Delphi TVS Ltd , Reserve Bank of India , Titan Industries Ltd , Exide India Ltd , ABB Ltd , among many others. These are typically used for the capture of fumes , smoke ,mist and fine dust from welding , CNC machining , quenching , hardening , heat treatment ,annealing , soldering , tinning , diesel gensets , curing ,boilers , furnaces , etc. Our fume extraction systems have been approved by Agie Charmilles Technologies, Swittzerland, for use with their Electro Discharge Machines in India , for the control of fumes. We also manufacture a range of unit dust collectors under the brand ® name of DustBag which are used for the capture of most types of dry and mildly wet dust from cast iron machining , surface grinders , tool & cutter grinders, deburring , polishing , mixing , stripping , etc The Managing Director - Mr. Philip Thomas, B.E. (Hons.) Electronics, B.E. (Hons.) Electrical, M.B.A has over a decade of Industrial experience in senior management positions . With his association with the Semiconductor industry, he initiated the design and manufacture of Electrostatic Filters using state-of-the-art technology. Our marketing team consists of engineers, who will undertake technical site study and suggest the optimal solution. The company has a team of dedicated representatives in place , throughout India, who will provide excellent application study and service backup, to solve most of your problems concerning airborne pollutants. Quality Control is an obsession through out the organisation and is evident in the list of our highly satisfied customers. ...For a Cleaner World Filter Type Typical Pollutants Visible with electron microscope Visible with microscope Visible with naked eye Fly Ash Microns 0.001 0.01 0.1 1 10 100 1000 Particle Sizes Electrostatic air filter Mechanical filter Dust mites Metal fumes Tobacco smoke Cement dust Carbon back Atmospheric dust Aerosols Pollens Virus Paint particles Human Hair Bacteria Company ProfileCompany Profile
  • 3. Features: The filter modules are many times washable and re-usable during the life of the equipment. Maintenance and running costs are low when compared to conventional mechanical filters.We have incorporated safety features such as high voltage fault trip circuitry for reliable , safe and efficient functioning. These systems contribute to a safer , healthier work environment where toxic airborne pollutants are removed. We provide excellent factory support and product expertise based on years of industrial process emission control. Filter Modules Air Flow Capacity Input Voltage Module Material Enclosure for Module Filters Efficiency Dimensions in mm of Modules (LxWxH) Power Pack High Voltage Safety Features Mounting FF 4000 4000-5000 Cu Mtrs./hour 230V±10% Aluminium, Stainless Steel, Ceramic insulators Mild Steel, Powder Coated 90% to 98% for airborne particles 685x310x715 8KV DC to 10KV DC & 4KV DC to 6KV DC Electronic trip for high voltage Limit switch trip for opening of door Floor mounted enclosure, angle stand FF 3000 3000-3500 Cu Mtrs./hour 230V±10% Aluminium, Stainless Steel, Ceramic insulators Mild Steel, Powder Coated 90% to 98% for airborne particles 550x310x715 8KV DC to 10KV DC & 4KV DC to 6KV DC Electronic trip for high voltage Limit switch trip for opening of door Floor mounted enclosure, angle stand FF 2000 2000-2500 Cu Mtrs./hour 230V±10% Aluminium, Stainless Steel, Ceramic insulators Mild Steel, Powder Coated 90% to 98% for airborne particles 410x310x715 8KV DC to 10KV DC & 4KV DC to 6KV DC Electronic trip for high voltage Limit switch trip for opening of door Floor mounted enclosure, angle stand FF 500 500-550 Cu Mtrs./hour 230V±10% Aluminium, Stainless Steel, Ceramic insulators Mild Steel, Powder Coated 90% to 98% for airborne particles 377x195x290 8KV DC to 10KV DC & 4KV DC to 6KV DC Electronic trip for high voltage Limit switch trip for opening of door Floor mounted enclosure, angle stand FF 250 250 Cu Mtrs./hour 230V±10% Aluminium, Stainless Steel, Ceramic insulators Mild Steel, Powder Coated 90% to 98% for airborne particles 235x195x290 4KV to 6KV DC NA Floor mounted enclosure, angle stand Technical Specifications* These Filter Modules are high-efficiency, two-stage electrostatic filters, designed, developed and manufactured by Powertech Pollution Controls Pvt. Ltd. Bangalore, India. Applications : These modular filters are used for custom-built applications & can be added module by module to suit various air flow rates. These modules are used as primary filters for class 100,0000 Clean Rooms & as prefilters for higher Class levels of Clean Rooms. When used as prefilters for higher class levels, they can increase the life of the terminal filters. The total pressure drop as compared to conventional prefilters is negligible. These filters can be used in a centralized system for removal of fumes, smoke, oil mist, coolant mist, dust and fine powders from many in - plant industrial processes which generate pollutants rendering the shop floor unhealthy. How it Works : Each filter module can handle an air flow rate as specified. The required quantity of modules are placed in an MS painted enclosure. The air inlet side is placed in the air stream using a suitable adaptor ducting. The power pack feeding the electrostatic voltages to the Modules is separately mounted in a control panel near the MS enclosure with the electrical connections made through conduits. Prefilters and post filters are placed before and after the electrostatic filter module. Dust and file particulate are sucked into the filter module with the air stream. These first enter the prefilters which prevent large particles entering the modules. The fine particles then enter the modules where, between a series of parrallel aluminium plates, they receive a high positive charge. The positively charged particles then pass through another series of negatively charged aluminium plates. Here, the particles are attracted to the oppositely charged plate and stick to them like iron filings to a magnet, but with a difference - the particles remain adhered to the plates even when the electrostatic filter is powered off. The clean air, devoid of particles, escapes through the after filters. The postfilters help in distribution of the air flow through the electrostatic filter modules. * Due to continuous innovation, specifications are subject to change without notice. ...For a Cleaner World Filter ModulesFilter Modules WeareanISO9001:2008Company
  • 4. Features: This equipment can capture large quantities of dust from any generating source with high ® capture efficiency . The DustBag uses non-woven polyester cloth as the filter media . We can incorporate additional safety features such as pressure differential switch , fire retardant as well as antistatic filter media , etc , as optional accessories. These systems contribute to a safer , healthier work environment where toxic airborne pollutants are removed. We provide excellent factory support ® Dust Bag , dust collectors, are fitted with Non-woven polyster fabric capable of capturing dust particles as small as 10 microns and are designed, developed and manufactured by Powertech Pollution Controls Pvt. Ltd., Bangalore, India. ® Applications : DustBag , dust collectors can be used to capture dry or mildly wet particles from tool & cutter grinders, cast iron machining, graphite / carbon machining, surface grinders, drilling, milling, deburring, polishing, mixing etc., ® How it works: The DustBag dust collector can be used in 2 ways. It can be used for pedestral grinders or similar applications where the grinding wheel can be enclosed upto 70% with a specially designed suction hood. It can also be used for surface grinders, CNC machining, or similar application where the wheel or machining tool cannot be enclosed. In this case a rectangular suction hood can be placed facing the stream of the dust particles near the grinding wheel edge or machining tool edge. During the dust generation process, dust particles are drawn ® into the DustBag through the suction hood. The larger dust particles in the ® airstream, after entering the DustBag fall to the bottom collection tank immediately. The finer dust particles reach the filter bag and are trapped there. The filter bags can be de-dusted manually or automatically (option). It is not necessary to remove the bags for cleaning. * Due to continuous innovation, specifications are subject to change without notice. ...For a Cleaner World Technical Specifications* Model Air Flow Capacity Input Voltage Power Consumption Suction Fan Filter Media Protection De-dusting Suction hood Dimensions (LxWxH) Suction Pressure Static Model Demensions (LxWXH) DB 425/0.75hp 425 Cu mtrs./hr 415V±10% 0.5KW, 3phase Centrifugal Polyster Non-woven fabric, 10 micron DOL starter with overload relay Spring mounted bag with lever. When lever is shaken bag dedusts. Collected dust can be removed from collection bin at bottom Special suction hood to cover 70% of the grinding wheel if possible or with freely placed suction hood near dust generation spot. 850x620x1300 8" WG DB 425/0.75hp/TB 850x700x2350 DB 875/1.5hp 875 Cu mtrs./hr 415V±10% 1.1KW, 3phase Centrifugal Polyster Non-woven fabric, 10 micron DOL starter with overload relay Spring mounted bag with lever. When lever is shaken bag dedusts. Collected dust can be removed from collection bin at bottom Special suction hood to cover 70% of the grinding wheel if possible or with freely placed suction hood near dust generation spot. 880x670x1300 8" WG DB 875/1.5hp/TB 850x700x2450 DB 1750/3hp 1750 Cu mtrs./hr 415V±10% 2.2KW, 3phase Centrifugal Polyster Non-woven fabric, 10 micron DOL starter with overload relay Spring mounted bag with lever. When lever is shaken bag dedusts. Collected dust can be removed from collection bin at bottom Special suction hood to cover 70% of the grinding wheel if possible or with freely placed suction hood near dust generation spot. 1100x780x1800 8" WG DB 1750/3hp/TB 950x780x2650 DB 3000/5hp 3000 Cu mtrs./hr 415V±10% 3.7KW, 3phase Centrifugal Polyster Non-woven fabric, 10 micron DOL starter with overload relay Spring mounted bag with lever. When lever is shaken bag dedusts. Collected dust can be removed from collection bin at bottom Special suction hood to cover 70% of the grinding wheel if possible or with freely placed suction hood near dust generation spot. 1250x870x1800 8" WG DB 3000/5hp/TB 1060x800x2900 DB 4500/7.5hp 4500 Cu mtrs./hr 415V±10% 5.5KW, 3phase Centrifugal Polyster Non-woven fabric, 10 micron DOL starter with overload relay Spring mounted bag with lever. When lever is shaken bag dedusts. Collected dust can be removed from collection bin at bottom Special suction hood to cover 70% of the grinding wheel if possible or with freely placed suction hood near dust generation spot. 1250x950x2700 8" WG DB 4500/7.5hp/TB 1150x900x3700 *Tapered dust collection bin fitted with trapdoor or rotary valve for dust removal (other specifications will remain the same as above)* The following can be provided as optional extras : Motorised de-dusting(motorised bag shaker), Extractor Arm can be fitted, Tapered dust collection tank with trapdoor or rotary valve for dust removal DustBagDustBag
  • 5. Suction capacity Input Voltage Power / Current drawn Filtration method Filter efficiency Suction Fan / motor De-dusting of filter cartridges Additional components Dimensions (mm) L x W x H Weight 1750 Cu mtrs per hour(CMH) 415V + /- 10% , 50Hz 2.2Kw / Approx.3 amps / ph Polyester non-woven cartridges with 3 micron and larger filter capability, 3x2 matrix 99% for dust 3 micron and larger Centrifugal ,2.2Kw , 3-phase 2-pole Pulsed air jet at 5 to 8 bar (compressed air customer scope) Air valves , sequential timer, compressed air filter / regulator 1050x1000x4000, incl stand, motor Approx. 350kg 3000 Cu mtrs per hour(CMH) 415V + /- 10% , 50Hz 3.7Kw / Approx.5 amps / ph Polyester non-woven cartridges with 3 micron and larger filter capability, 3 x 3 matrix 99% for dust 3 micron and larger Centrifugal, 3.7Kw, 3-phase 2-pole Pulsed air jet at 5 to 8 bar (compressed air customer scope) Air valves , sequential timer, compressed air filter / regulator 1200x1100x4000, incl stand, motor Approx. 500kg 4500 Cu mtrs per hour(CMH) 415V + /- 10% , 50Hz 5.5Kw / Approx. 7.5 amps / ph Polyester non-woven cartridges with 3 micron and larger filter capability, 4 x 3 matrix 99% for dust 3 micron and larger Centrifugal, 5.5Kw, 3-phase 2-pole Pulsed air jet at 5 to 8 bar (compressed air customer scope) Air valves , sequential timer, compressed air filter / regulator 1550x1100x4000, incl stand, motor Approx. 750kg ® DustBag Reverse-Pulsed-jet(RPJ), is a trademarked,high-efficiency dust collector with reverse-pulsed-jet cleaning system for the filter cartridges, designed , developed and manufactured for the control of most types of dust , both fine and coarse , generated during machining operations and processes on the shop floor Applications : The equipment can be used effectively for the capture and control of dust, in large quantities, from most dust generating operations . The DustBag does not require periodic shutdown for de-dusting of the filter cartridges . Specific applications are - capture of dust from the machining of graphite and carbon components , ceramic and talcum dust . It may also be used in dust-capture applications where the dust collector is to be working continuously with only short breaks , if at all . The collected dust may be re-used , if required. Since the filter cartridges are cleaned continuously by the pulsed air-jet , operation is hands-free , except for the removal of collected dust for disposal How it Works : The built-in suction fan driven by an induction motor ® provides a powerful suction which sucks the dust into the DustBag Reverse-Pulsed-jet(RPJ) . The dust as small as 3 micron and larger is filtered by the polyester non-woven filter cartridges with 99% efficiency . The clean air is released through the suction fan outlet fitted with a silencer for noise reduction . The continuous cleaning system which de-dusts the filter cartridges , uses compressed air at 5bar to 8bar (to be provided by the customer at site) in pulsed jets into each filter cartridge through a set of solenoids fired by an electronic sequential timer . The pulsed air jets clean the cartridges continuously . The dust falls into the tapered collection bin and is removed through a rotary air lock into a trolley . The collected dust may be disposed as required. * Due to continuous innovation, specifications are subject to change without notice. ...For a Cleaner World WeareanISO9001:2008Company ® DustBag Reverse-Pulsed-Jet(RPJ)® DustBag Reverse-Pulsed-Jet(RPJ) ® Features: DustBag Reverse- Pulsed-jet(RPJ) is an air pollution control equipment, which can capture large quantities of dust , from any generating source, with high efficiency.The DustBag uses polyester non-woven Easyfit cartridges with filtration capability of 3 micron and larger with 99% efficiency. The Reverse-pulsed-jet cleans the cartridges continuously during operation without shutting down the DustBag operation. Optional accessories such as motorised rotary air lock, spark arrestor with or without water cooling, differential pressure switch, pressure release valve and dust collection trolley, may be provided. Technical Specifications* DB1750/RPJ/3hp DB3000/RPJ/5hp DB4500/RPJ/7.5hp
  • 6. Mistkiller™ is an air pollution control equipment and works primarily on the principle of high speed centrifugal collection of liquids. Maintenance and running costs are lower than conventional mechanical filters.The 2- pole 3-phase induction motor with suction fan is protected by a Direct On Line (DOL) starter. By capturing mist from the source on the shop floor these units contribute to a safer and healthier work environment. Mistkiller™ units can be used continuously with little periodic maintenance.We provide excellent product support using expertise based on years of industrial emission control. Mistkiller™, is a trademarked,high-efficiency centrifugal mist collector , designed , developed and manufactured for the control of most types of mist , generated by the use of water-based coolants or water-based liquids. Applications : Mistkiller™ can be used effectively for the capture and control of mist generated by the use of water-based liquids , typically from CNC and non- CNC machining , cleaning chambers , spraying systems , etc. The mist condenses inside the Mistkiller™ and the condensed liquid may be drained out into the generating equipment for re-use . The Mistkiller™ can be machine-mounted (built-in stand) or mounted on a separate groutable stand . Interconnection between the generating source and the Mistkiller™ uses a flexible or rigid PVC duct with the pollutant being sucked through an exhaust port on top or the side of the generating equipment. How it works: The built-in suction fan driven by an induction motor provides a powerful suction which sucks the mist into the Mistkiller™ through the exhaust port of the g enerating equipment and the connecting PVC duct . A prefilter (optional) consisting of a small chamber with aluminium flakes provides the initial gross filtration of the mist . The high speed rotation of the special suction fan generates a centrifugal force which throws the mist against the inner side of the Mistkiller™ enclosure . The mist condenses under this pressure and the collected liquid flows down through the PVC duct and returns to the generating equipment for re-use . The outlet of the Mistkiller™ is provided with foam / steel media used as a postfilter . The equipment requires just periodic washing of the mesh prefilter and the foam / steel postfilter with a high pressure water jet . * Due to continuous innovation, specifications are subject to change with out notice. ...For a Cleaner World Technical Specifications* Suction capacity Input Voltage Current drawn Filtration method Filter efficiency Suction Fan/motor Dimensions(mm) Weight Mounting 1000 Cu mtrs per hour(CMH) 415V + /- 10% , 50Hz Approx.1.5 amps / ph Primary filtration : centrifugal Secondary filtration : mesh prefilter (opt) & foam post filter 98% for water-based mist Centrifugal ,0.75 / 1.1Kw , 3-phase 2-pole 425 dia, 950 ht incl built-in stand, motor Approx.30kg CNC machine mounted (built-in stand) or groutable pipe stand 2000 Cu mtrs per hour(CMH) 415V + /- 10% , 50Hz Approx.3 amps / ph Primary filtration : centrifugal Secondary filtration : mesh prefilter(opt) & foam post filter 98% for water-based mist Centrifugal ,1.5 / 2.2Kw,3-phase 2-pole 525 dia,1250 ht incl built-in stand, motor Approx.60kg CNC Machine mounted (built-in stand) or groutable pipe stand 3000 Cu mtrs per hour(CMH) 415V + /- 10% , 50Hz Approx. 5 amps / ph Primary filtration : centrifugal Secondary filtration : mesh prefilter(opt) & foam post filter 98% for water-based mist Centrifugal, 2.2 / 3.7Kw,3-phase 2-pole 750 dia,1450 ht incl built-in stand, motor Approx.80kg CNC Machine mounted (built-in stand) or groutable pipe stand Note: The suction end of these units may be split using Y-splitters for two or more suction points MistkillerMistkiller MK1000/1hp/1.5hp MK2000/2hp/3hp MK3000/3hp/5hp
  • 7. Features : The filter modules are many times washable and re-usable during the life of the equipment. Maintenance and running costs are low when compared to conventional mechanical filters. We have incorporated safety features such as motor protection , limit switches and high voltage fault trip circuitry for reliable , safe and efficient functioning. These systems contribute to a safer , healthier work environment where toxic airborne pollutants are removed. We provide excellent factory support and product expertise based on years of industrial process emission control. Suction capacity Input voltage Current drawn Filters Filter efficiency Suction fan/motor Dimensions(mm),LxWxH without mntg. stand Mounting FK 250 250 Cu mtrs/hr 230V±10%, 50Hz 0.5amps Pre/Post filters : wire/ nylon mesh Filter module : electrostatic 90% to 98% for particles Ionisation : 4KV to 6KV DC Collection : 4KV to 6KV DC Centrifugal, 120 watts 650x400x600 (ht incl. trolley)00 Trolley included FK 500 IM 500 Cu mtrs/hr 230V±10%, 50Hz OR 415V±10%, 50Hz 0.65amps OR 0.5amps/ph Pre/Post filters : wire/ nylon mesh Filter module : electrostatic 90% to 98% for particles Ionisation : 8KV to 10KV DC Collection : 4KV to 6KV DC Centrifugal, 140 watts OR Centrifugal, 0.37KW Enclosure : 890x550x680 (ht incl. silencer) Fixed stand,Trolley, Wall mount FK 1000 EM 1000 Cu mtrs/hr 230V±10%, 50Hz OR 415V±10%, 50Hz 1.2amps OR 0.75amps/ph Pre/Post filters : wire/ nylon mesh Filter module : electrostatic 90% to 98% for particles Ionisation : 8KV to 10KV DC Collection : 4KV to 6KV DC Centrifugal, 280 watts OR Centrifugal, 0.5KW Enclosure : 1250x550x1300 (ht incl. silencer) Fixed stand,Trolley, Wall mount FK 2000 EM 2000 Cu mtrs/hr 415V±10%, 50Hz 1.5amps/ph Pre/Post filters : wire/ nylon mesh Filter module : electrostatic 90% to 98% for particles Ionisation : 8KV to 10KV DC Collection : 4KV to 6KV DC Centrifugal, 0.75KW OR Centrifugal, 1.1KW Enclosure : 1380x575x1410 (ht incl. silencer) Fixed stand,Wall mount FK 3600 EM 3600 Cu mtrs/hr 415V±10%, 50Hz 3amps/ph Pre/Post filters : wire/ nylon mesh Filter module : electrostatic 90% to 98% for particles Ionisation : 8KV to 10KV DC Collection : 4KV to 6KV DC Centrifugal, 2.2KW Enclosure : 1380x840x1480 (ht incl. silencer) Fixed stand,Wall mount FK 6000 EM 6000 Cu mtrs/hr 415V±10%, 50Hz 5amps/ph Pre/Post filters : wire/ nylon mesh Filter module : electrostatic 90% to 98% for particles Ionisation : 8KV to 10KV DC Collection : 4KV to 6KV DC Centrifugal, 3.7KW Enclosure : 1580x1280x1480 (ht incl. silencer) Floor mount ® Fumekiller - Electrostatic Filtration System is a high-efficiency two-stage electrostatic precipitator, designed, developed and manufactured for the capture & control of fumes, mist, smoke & fine dust. 2 1346 5 ® Applications : Fumekiller can be used for the capture and control of fumes, smoke & fine dust, from Welding, EDM, Induction hardening, Ink spray, Heat treatment, Oil quenching, Wire drawing, Annealing, Soldering, Dip tinning, Wave soldering, Rubber curing, Die casting, Oil mist, Coolant mist, Diesel gensets, etc. ® Fumekiller can also be used for capturing fine powder from tabletting, capsuling and finishing operations. How it Works : Particles in fumes, smoke or dust stream enter the electrostatic filter through the suction inlet (1) Particles carried by the air stream first enter the pre- filter (2) where large particles are removed. The finer particles then enter the electrostatic module (3) where, between a series of parallel aluminium plates, they receive a high +ve charge. These positively charged particles then pass through another series of aluminium plates which are negatively charged. Here, the particles are attracted to the oppositely charged aluminium plates and stick to them just like iron filings are attracted to a magnet, but, with one difference, the particles remain adhered to the plates even when the electrostatic filter is switched off. The air, now devoid of particles, escapes through the outlet (5) of the system as clean air. The post filter (4) evenly distributes the air flow through the electrostatic modules. Post filters when fitted with activated carbon granules can control odour & smell. Suction is provided with a centrifugal fan (6) * Due to continuous innovation, specifications are subject to change without notice. ...For a Cleaner World Power pack high voltage (nominal) FumekillerFumekiller Technical Specifications* WeareanISO9001:2008Company
  • 8. 1 2 3 45 6 Features: This equipment can achieve a high level of dust control in any closed area . Very fine floating particles can be captured before they can settle down on sensitive precision equipment . It provides high dust capture efficiency . All filter modules are many times washable and re-usable d u r i n g t h e l i f e o f t h e equipment.Maintenance and running costs are low when compared to conventional mechanical filters.We have incorporated safety features such as high voltage fault trip circuitry for reliable , safe and efficient functioning. These systems contribute to a safer , healthier work environment where toxic airborne pollutants are removed. We provide excellent factory support and product expertise based on years of industrial process emission control. Model Air Flow Capacity Input Voltage Current Drawn Filters Filter Efficiency Power Pack Suction Fan Dimensions in mm (LxWxH) Mounting DK250 250Cu mtrs/hour 230V±10% 0.25Amps Prefilters : Wire mesh Filter Modules : Electrostatic with aluminium plates & high voltage insulators. Postfilter : Activated carbon granules 90% to 98% for airborne particles 4KV to 6KV DC Centrifugal blower, 60 watts, 1 phase Enclosure 400x320x660 Table top, Floor mounted, Wall mounted with fixtures DK500 500Cu mtrs/hour 230V±10% 0.35Amps Prefilters : Wire mesh Filter Modules : Electrostatic with aluminium plates & high voltage insulators. Postfilter : Activated carbon granules 90% to 98% for airborne particles 4KV to 6KV DC Centrifugal blower, 80 watts, 1 phase Enclosure 500x360x850 Floor mounted, Wall mounted with fixtures DK1000 1000Cu mtrs/hour 230V±10% 0.7Amps Prefilters : Wire mesh Filter Modules : Electrostatic with aluminium plates & high voltage insulators. Postfilter : Activated carbon granules 90% to 98% for airborne particles 8KV DC - 10KV DC 4KV DC - 6KV DC Centrifugal blower, 160 watts, 1 phase Enclosure 900x360x850 Floor mounted, Wall mounted with fixtures Technical Specifications* ® Dustkiller - Dust filtration system, is a high-efficiency, two-stage electrostatic precipitator, designed, developed and manufactured by Powertech Pollution Controls Pvt. Ltd. Bangalore, India. ® Applications : Dustkiller can be used for controlling dust and fine particles in any closed room, preferably but not necessarily fitted with window / split type airconditioners - electronic labs, mechanical precision assembly areas, standards room, metrology labs, pharmaceuticals, bio-tech labs etc., or wherever dust control ® is a necessity. Dustkiller can be quickly installed without major changes in the existing area. How it Works:Dust and fine particulate matter are sucked in with the air stream by the centrifugal blower (1) through the inlet (2) on top. These enter the prefilter (3) where large particles are removed . The remaining fine particles then enter the electrostatic modules (4) where, between a series of parallel aluminium plates, they receive a high +ve charge. These positively charged particles then pass through another series of aluminium plates which are negatively charged. Here, the particles are attracted to the oppositely charged aluminium plates and stick to them just like iron filings are attracted to a magnet, but with one difference - the particles remain adhered to the plates even when the electrostatic filter is switched off. The air, now devoid of particles, escape through the outlet (5) as clean air. The postfilter (6) help in even distribution of air flow through the electrostatic module and also controls odor & smell when filled with activated carbon granules. * Due to continuous innovation, specifications are subject to change without notice. ...For a Cleaner World DustkillerDustkiller
  • 9. Features : This highly useful accessory may be used with the ® ® Fumekiller and DustBag units . Maintenance and running costs are low as all components are built for continous , reliable , safe and efficient use.These systems contribute to a safer , healthier work environment where toxic airborne pollutants are removed. We provide excellent factory support and product expertise based on years of industrial process emission control. Models Air Flow Capacity Total reach (Approx.) Construction FEA-200-2 2000-2500 Cu mtrs/hr 2 mtrs up, down 2 mtrs to, fro Aluminium ducts 200Ø x2 nos. Interconnecting flexible PVC Hose. Telescopic gas tube damper Friction pads with disc spring for all pivots MS suction hood with handle FEA-250-2 3500-4000 Cu mtrs/hr 2 mtrs up, down 2 mtrs to, fro Aluminium ducts 250Ø x2 nos. Interconnecting flexible PVC Hose. Telescopic gas tube damper Friction pads with disc spring for all pivots MS suction hood with handle Mini Arm 250Cu mtrs/hr 0.75 mtrs. 250 degree swivel Segmented PVC suctions press fitted together to form duct Swivel approx: 250 degree Held in position due to light weight of the duct sections and friction of joints PVC suction hood Technical Specifications* The Extractor Arm is a device which allows the user to position a suction hood to capture fumes or dust close the generation spot with complete ease and flexibility. The Extractor Arm consists of 2 ducts made of aluminium or stainless steel, connected by PVC flexible hoses and mounted on interconnected support rods with friction-loaded pivots. A suction hood is attached to one end. The other end is attached to a rotating hollow cylinder. The suction hood, ducts, hose and rotating cylinder form a passage for the fumes or dust. The entire arm is self balanced and articulated at 3 points. This allows the suction hood to be positioned by hand at any point with a reach of 2 meters (or 4 meters) to & fro and 2 meters ( or 4 meters) up & down with complete ease & flexibility with minimum effort. The Extractor Arm can be ® ® fitted to most of our Fumekiller models & Dustbag models. The arm can also be fitted to overhead ducting to provide suction points close to the floor level for the capture of fumes or dust from pollution generation spots. How it works : The Extractor Arm consists of elements of aluminium ducts joined by flexible hose, articulated at 3 fulcrum points. One end of the arm is fitted with a swivel fixture. The arm is self balanced using friction pads and a telescopic gas tube. The arm can be swivelled by hand through about 270 degrees and can be positioned easily within a nominal distance specified for each arm. With the Extractor ® ® Arm, fitted to the Fumekiller or DustBag the suction hood of the arm is to be positioned close to the fumes/dust generation spot. The fumes/dust will be sucked ® ® through the suction hood and will reach the Fumekiller or DustBag for further filtration. * Due to continuous innovation, specifications are subject to change without notice. ...For a Cleaner World Extractor ArmExtractor Arm FEA-200-3 2000-2500 Cu mtrs/hr 3 mtrs up, down 3 mtrs to, fro Aluminium ducts 200Ø x2 nos. Interconnecting flexible PVC Hose. Telescopic gas tube damper Friction pads with disc spring for all pivots MS suction hood with handle FEA-200-4 2000-2500 Cu mtrs/hr 4 mtrs up, down 4 mtrs to, fro Aluminium ducts 200Ø x2 nos. Interconnecting flexible PVC Hose. Telescopic gas tube damper Friction pads with disc spring for all pivots MS suction hood with handle FEA-250-3 3500-4000 Cu mtrs/hr 3 mtrs up, down 3 mtrs to, fro Aluminium ducts 250Ø x2 nos. Interconnecting flexible PVC Hose. Telescopic gas tube damper Friction pads with disc spring for all pivots MS suction hood with handle WeareanISO9001:2008Company
  • 10. A few of our esteemed customers: Agie Charmilles International S.A. Ashok Leyland Ltd. Automotive Axies Ltd. Bharat Electronics Ltd. Bhabha Atomic Research Center Brakes India Ltd. Delphi Automotive Systems Pvt. Ltd. Exide Industries Ltd. FCI OEN Connectors Ltd. Gabriel India Ltd. GH Induction India Pvt. Ltd. Greaves Cotton Ltd. Hindusthan Aeronautics Ltd. IFB Industries Ltd. Kennametal India Ltd. Lashmi Machine Works Ltd. Larsen & Toubro Ltd. Lucas TVS Ltd. Maruti Udyog Ltd. Reserve Bank of India Rane Engine Valves Ltd. Schneider Electric India Pvt. Ltd. Super Auto Forge Ltd. Suprajit Engineering Ltd. Titan Industries Ltd. Toyota Kirloskar Motors Ltd. Toyota Boshoku Automotive India (P) Ltd. TVS Motor Co. Ltd. Tyco Electronics Corporation India (P) Ltd. Wipro Infrastructure Ltd. ..................................... among many others Marketed by: Powertech Pollution Controls Pvt. Ltd., #22/3, RM Rajanna Building, Munikrishnappa Road, Ramachandrapura, Jalahalli Post, Bangalore- 560013. India Tel. : +91-80-2345 2156 / 2345 2256, Fax : 91-80-2345 2445 e-mail : powertech@airtelmail.in; philipthomas@powertechindia.com Website : www.powertechindia.com, www.powertechpollutioncontrols.com We are an ISO 9001:2008 Company 2015
  • 11. A few of our esteemed customers: Agie Charmilles International S.A. Ashok Leyland Ltd. Automotive Axies Ltd. Bharat Electronics Ltd. Bhabha Atomic Research Center Brakes India Ltd. Delphi Automotive Systems Pvt. Ltd. Exide Industries Ltd. FCI OEN Connectors Ltd. Gabriel India Ltd. GH Induction India Pvt. Ltd. Greaves Cotton Ltd. Hindusthan Aeronautics Ltd. IFB Industries Ltd. Kennametal India Ltd. Lashmi Machine Works Ltd. Larsen & Toubro Ltd. Lucas TVS Ltd. Maruti Udyog Ltd. Reserve Bank of India Rane Engine Valves Ltd. Schneider Electric India Pvt. Ltd. Super Auto Forge Ltd. Suprajit Engineering Ltd. Titan Industries Ltd. Toyota Kirloskar Motors Ltd. Toyota Boshoku Automotive India (P) Ltd. TVS Motor Co. Ltd. Tyco Electronics Corporation India (P) Ltd. Wipro Infrastructure Ltd. ..................................... among many others Marketed by: Powertech Pollution Controls Pvt. Ltd., #22/3, RM Rajanna Building, Munikrishnappa Road, Ramachandrapura, Jalahalli Post, Bangalore- 560013. India Tel. : +91-80-2345 2156 / 2345 2256, Fax : 91-80-2345 2445 e-mail : powertech@airtelmail.in; philipthomas@powertechindia.com Website : www.powertechindia.com, www.powertechpollutioncontrols.com We are an ISO 9001:2008 Company 2015