We are among the leading names involved in offering systems based on polycarbonate sheets, polycarbonate roofing sheet, polycarbonate base plate and polycarbonate structured sheets.
2. A Brief Introduction Flexituff Industries are pioneers in the field of manufacturing polycarbonate profiled / corrugated sheets.
The company commenced its business in 1998. We continue to be the largest in terms of installed
capacity & also dimensions that can be processed. Our sheets have been supplied to some of the most
discerning customers across the country and installed in some of the most prestigious projects in India.
The success of our firm is endorsed by the fact that we continue to service our customers who began
purchasing polycarbonate corrugated sheets from us more than a decade ago. Our valued and cherished
customers include leading industries, major contractors, top construction companies and government
bodies.
Leadership through Innovation...
Leadership through Service...
Leadership through Commitment...
Polycarbonate Profiled / Corrugated Sheets
A combination of the desirable features of polycarbonate and availability in shapes matching to almost all
types of conventional roofing profiles, makes the sheets easy to install. Today these sheets are the first
choice for industrial Skylights, North Light Glazing and other Daylight Solutions.
8
Defining Future 8in all conventionally used roofing profiles.
Available
8 Dimensions Tailor-made
8
Can be made as per customer’s requirement to suit different applications. Eg. Skylight, Continuous
8 or North Light Glazing.
Strip Lights
8 of Light Transmission Wide Range
8 90% light transmission of the clear sheets, to mid level of 58% for the embossed bronze
From a high
8
to the minimum 35% of the opal white sheets, polycarbonate can be deployed to suit a wide variety of
8
daylight applications.
8 Easy Tooling
8 & drilled using conventional, manual or power tools and compatible for fixing with Self
Can be cut
8
Drilling Fasteners.
8 Economy Long Term
8extends to more then five times the life of conventional translucent sheets used for
Durability
8
Skylights.
8 Itself and Saves Money Too It Pays for
8 the cost of artificial lighting not only recovers the money you have paid for the sheets but
Savings in
8
also continues to save money for you, year after year. Expected cost recovery time is just 17 months.
3. “ We call it ...
Polycarbonate Profiled /
Corrugated Sheets
Polycarbonate
Base Plate
Gyro’ Wind Driven
Turbo Ventilators
Polycarbonate Sheet
The Unbreakable Elegance
Transparent Steel “
Polycarbonate
Embossed Sheets
Polycarbonate Compact Sheets
Polycarbonate Multiwall
Standing Seam Systems
Product Range
Palram Rigid PVC Sheets
(Anti microbial)
Multiwall Sheets
4. Multiwall Sheets
Flexituff Polycarbonate is a unique engineering thermoplastic which combines a high level of mechanical, optical and thermal
properties. The versatility of this material makes it suitable for many engineering applications. When extruded in sheet form, its
optical and impact properties in particular render this material an ideal candidate for a wide range of glazing applications.
Flexituff has developed a whole range of products to suit the most demanding of these application needs.
Typical applications include • Industrial Roofs and Sidewalls
• Commercial Greenhouses
Thickness
• Sunroom, Swimming Pool and
• Conservatory Roofing
• Shopping Center Roofing
• Railway / Metro Station
16 mm
Available Colours
Clear / Bronze / Blue / Green
Mettalic Grey / Opal White
Clear / Bronze / Blue / Green
Mettalic Grey / Opal White
Clear / Bronze / Blue / Green
Mettalic Grey / Opal White
Clear / Bronze / Blue / Green
Mettalic Grey / Opal White
16 mm
X Structure
1.2 x 11.8
2.10
2.70 (Kg. / m2)
16 mm
SC - IR Block
1.2 x 11.8
2.27
2.70 (Kg. / m2)
20 mm
Clear / Bronze / Blue / Green
Mettalic Grey / Opal White
1.2 x 11.8
1.61
3.00 (Kg. / m2)
6 mm
8 mm
10 mm
Size (mtrs.)
• Stadium Roofing
• Rooflights
U - Value
Weight
1.22 / 2.1 x 11.8
3.56
1.30 (Kg. / m2)
1.22 / 2.1 x 11.8
3.26
1.50 (Kg. / m2)
1.22 / 2.1 x 11.8
3.02
1.70 (Kg. / m2)
1.2 x 11.8
2.27
2.70 (Kg. / m2)
16 mm
8 mm
6 mm
20 mm
6 mm
* Can be customized as per customer requirements.
10 mm
10 mm
20 mm
20 mm
10 mm
16 mm
10 mm
20 mm
16 mm
16 mm
18 mm
5. Polycarbonate Profiled / Corrugated Sheets
Polycarbonate Profiled Sheets are used principally in industrial applications which include Industrial Skylights, Strip lighting
and North light glazing. However, these corrugated roofing sheets may also be used in commercial buildings, infra-structural
complexes and residential applications. It is preferable to use transparent Polycarbonate Profiled Sheet. It’s the simplest method
of getting natural light through a roof, controlled light transmission is achieved by embossed translucent sheets. It is required to
save energy wherever possible. Artificial light is not used in day time resulting in huge saving in energy bills.
Few typical application areas • Skylights in Railway Stations & Bus Stands
• Skylights for Large Warehouses
• Natural Lighting for operational areas in Airports,
• Ports, Cargo Complexes etc.
• Terrace Coverings, Chajjas and Private Extensions.
Profile Sheets
Hawco
Japan Deck
Tracdek Hi Rib
Tata Motors Cliplock
Trimdeck
Tata Cliplock
Tim TP 250
Tim TP 264
Profile PE 1000
Profile PW 900
Metacolour 1100
Century Profile
Wall roof Devam
Lioyd Deck
V N Roofing
Metcon Profile
Essar Bhushan
Safintra Trimflute
Zamil Steel
Overall Width
1040
765
1000
710
1060
824
1090
1130
1092
950
1100
1070
1100
1040 / 452
1090
1140
1050
1070
1095
Profile Sheets
RMR 985
Multiclad Profile
Satyam Profile
Metfoam
MP 1020
Ispat Nippon
JSW 980
JSW 950
Tiger Steel Profile
Sintex Panel Profile
Finolex Profile
Kolormetal 1060
Kolormetal 1000
CRIL Hispan
Tile Profile 1070
CRIL Histrin
Manakshia Profile
Indal 38/125
Steelfab Profile 1000
•
•
•
•
•
Green Houses for critical cash crops, sensitive to
climatic changes.
Schools & Educational Institutions.
Weather protection for Aquaculture Ponds.
Bus Q Shelters
Overall Width
920
1016
1060
1160
1060
1060 / 875
1066
950
1070
1075
1054
1126
1087
1060 / 550
1172
1060 / 865
1060
920
1090
Profile Sheets
AC Profile
Sinus Profile
Greca
Metacolour
Uttam Profile
Zamil Profile
Gripon Profile
Kalzip Alternate
Metacolour 1006
Safintra COMAX
Rigidal 6 Profile
Kirby Kr 1077
Kirby KW 1059
Manlal Babulal
Bhushan Profile
Rinac Profile 1095
Ganga Roof Profile
Polysteel Profile
Interarch
Interarch 1100
Bluescope Trimdeck Profile 1060
Sinus Profile
AC Profile
Overall Width
1050
1052 / 900
1035
800 / 750
1126
590
550
386
1006
1060
955
1077
1059
1080 / 1090
1060
1095
1020 / 800 / 1060
1057
1060
6. Polycarbonate Base Plate
Flexituff Industries is India's no. 1 manufacturer of Polycarbonate Base plates for Turbo Ventilators. It gives 4 times the life of
FRP Base Plates. Polycarbonate is an excellent replacement for FRP, these base plates are virtually unbreakable, fire retardant, UV
resistant and easy to handle and install. We can make these base plates in customized profile for our clients. Temperature
resistance is - 40o C to + 130o C.
Salient Features • Available in almost all types of roofing profiles
• High impact strength
• Weather resistant
• Can with-stand high temperature up to 130o C
•
•
•
•
Suitable to accommodate thermal movement
Fire retardant
Excellent durability
Precision matching, thus eliminating the possibility of leakage
Comparison of Properties
POLYCARBONATE BASEPLATE Vis-a-Vis FRP BASEPLATE
Property
Impact Resistance
Weather Resistance
Temperature Range
Thermal Expansion
Light Transmission
Fire Performance
Sheet Thickness
Maintenance
TAC Approval
Polycarbonate Baseplate
Excellent
Excellent
Upto 130ºC
Good
Upto 89%
Self Extinguishing
Uniform
Easy
10 %
FRP Baseplate
Good
Poor
Below 100ºC
Poor
Fades Fast
Flammable
Varies
Difficult *
2%
FRP Baseplate start yellowing rapidly on exposure to sunlight and the light transmission level drops considerably
On weathering, FRP Baseplates develop pitting in which dust accumulation takes place. This dust / grime is nearly impossible
to clean without damaging the sheet.
7. Gyro’ Wind Driven Turbo Ventilators
We take great pride in introducing ‘GYRO’ Turbo Ventilators. Designed as per latest international technology, ‘GYRO’ Trubo
Ventilators play a pivotal role in providing proper ventilation and air circulation in factory shed, ware-house, public infrastructure
buildings, stations, schools etc. ‘GYRO’ performs where doors and windows prove inadequate in dispersing hot air, fumes and stale
odours that build up inside these structures.
‘GYRO’ Turbo Ventilators, draws air upwards. This creates a convection current which ensures that hot air, smoke, fumes and dust
particles are removed from the internal environment of the building. The convection current also creates suction for fresh air
through the windows and doors of the building, thereby improving the air quality within the building. The convention current is
thus completed and results in a vastly improved internal environment.
‘GYRO’ Turbo Ventilators have a pay - back period of 2 years in term of power cost saving, when compared to electrically powered
ventilator fans of similar capacity.
Warranty ‘GYRO’ Turbo Ventilators carry a 10 years performance warranty against manufacturing defects
Thermoformed Domes / Pyramids
We make Polycarbonate Domes and Pyramids in different sizes and for different purposes. They are used in architectural and
engineering requirement of the building structure. It offers the advantages of natural light, energy saving, longer life and ease of
installation. Domes and Pyramids can be fixed up in bunglows, restaurants, hotels, office buildings, malls and industrial buildings.
Advantages • Light Weight
• Easy to install
• Strong & Stable structure
• Design Options
•
•
•
•
Aesthetics
Leak Proof
Maintenance free
And many more...
E
D
B
C
A
DOME
A
ø 1880
B
ø 1842
C
60
D
60
E
370
8. Transparent Polycarbonate Sheets
Flexituff Industries continues to meet any industry’s challenge to provide glazing materials of the highest optical quality, while
meeting specific industry requirements. Virtually unbreakable, high optical quality polycarbonate (PC) sheet materials from
Flexituff Industries are often a top choice due to the versatile glazing solutions. It combines crystal clear transparency with value added performance that features light weight, high stiffness, design freedom, impact and fire resistance and weatherability. This
high-tech solid sheet product, with highly specialized properties, is an excellent candidate to help answer the specific needs of a
variety of structures. we can offer a range of innovative polycarbonate sheet glazing materials for flat or curved applications from
train windows, to motorcycle windshields & specialty vehicle glazing. We offer materials for glazing solutions that fulfill common
application requirements and also specific industry requirements, from specialty products offering superior weatherability or
anti-fog properties, to grades providing enhanced impact or graffiti resistance. We have been a key supplier of top of the range
high optical quality Polycarbonate Sheets. These products are able to meet all the application requirements . Our polycarbonate
sheets can be easily cut-to-size and milled using standard machine equipment.
Thickness
Transparent Sheet
Compact Sheets
Solid IR Block
Bronze
1mm to 10mm
3mm to 10mm
2mm to 10mm
Size
Upto 3mm Width - (1220mm x 2050mm,
Length 3050mm) / Tailored
Above 3mm Width - (1220mm x 2050mm,
Length 3050mm) / Tailored
Translucent Polycarbonate Sheets
Thickness
Translucent Sheet
Embossed Sheet
Clear / Bronze / Blue
/ Green
Salient Features • Virtually Unbreakable
• Fire Retardant (Self Extinguishing)
• Excellent Weather Resistanceo(UV Resistant)
• Temperature Resistance (- 40 C to + 1300C)
• Design Freedom (Can be Cold Curved)
• Margard Sheet (Scratch Proof)
1.5mm to 6mm
Size
Upto 3mm Width - (1220mm x 2050mm,
Length 3050mm) / Tailored
Above 3mm Width - (1220mm x 2050mm,
Length 3050mm) / Tailored
•
•
•
•
•
•
Lexgard Sheet (Bullet Proof)
Wide range of Light Transmission available
Easy to Store, Handle & Install
Saves Energy & is ECO Friendly
Wide Spectrum of Products
Can be Tailor made as per Customer requirement
9. Polycarbonate Standing Seam System
This system includes all the modular systems provided with a specific connector, depending on the type of application. All
systems are supplied complete with a range of accessories to ensure correct installation. They are particularly suitable for large
areas, translucent façades and glazing applications. It consists of four wall polycarbonate panels with UV Protection on two sides
and thickness of 8-10 and 12mm. We give ten years limited warranty.
Polycarbonate Sound Barriers
Polycarbonate Sound / Acoustic Barrier is an exterior structure designed to protect sensitive land uses from noise pollution. These
are the most effective methods of reducing roadway, railway and industrial noise sources. UV protected transparent polycarbonate
sheet products have ideal properties for demanding sound screen and noise reduction barrier applications in urban, road, rail and
airport environments.
Few typical application areas • AC Unit noise fence
• Pool Pump noise fence
• Flyovers and Highways near to residential areas
• and Street Traffic noise
• Loading Dock noise
• Delivery Truck noise
• Shopping Centers
•
•
•
•
•
•
•
Dust Collector / Blower noise
Compressor / Roof Top Fans or HVAC Equipment
Industrial Mechanical equipment noise
Rail line noise
Generator sound control
Electrical Sub Station / Transformers noise
Real Estate Development and construction
10. Palopaque PVC Wall Cladding System
Palopaque PVC Wall Cladding System with Antibacterial & Antimicrobial Protection - Palopaque HYG
Products are installed as wall cladding in a wide range of applications for use in medical facilities like Clinics,
Hospitals, Operation Theaters, Pharmaceutical Clean Rooms, Laboratories, Commercial kitchens and food
processing plants. Palopaque HYG can also be thermoformed and fabricated into items intended for use in
medical facilities, clean rooms and food processing plants.
Standard PALOPAQUE™ Dimensions Width x Length (mm)
Thickness (mm)
1220 x 2440
1 to 15
1000 x 2000
1 to 10
1500 x 3000
1 to 6
* Custom dimensions are available, subject to minimum quantity
PALOPAQUE™ Main Benifits • Active antimicrobial protection - Kills microbes
• Eliminates many types of mold, fungi and bacteria, including
• antibiotic resistant microbes (e.g. MRSA, VRE etc.)
• Long life service of the antimicrobial action
• Proven biocidal capabilities through independent tests
• Resistant to a wide range of chemicals
• Withstands frequent cleaning
• Not digestible by bacteria (Rigid PVC)
• High fire resistance
Few of our products
Standard PALOPAQUE™ Colors* • White / Beige / Light Grey / Dark Grey / Black Soft /
• Light Green / Light Blue
•
•
•
•
•
•
•
•
Allows for excellent adhesion
Wide service temperature range
Easy to install and maintain
Excellent resistance to... mineral acids, alkalis, plating
solutions, paper making chemicals, pickling solutions, other
inorganic solutions and fumes thereof.
Good resistance to... alcohols, aliphatic hydrocarbons, glycols,
amines, phenols
11. 9 Good Reasons
•
•
•
•
Virtually Unbreakable
Energy Saving
Fire Retardant
(Self Extinguishing)
•
•
•
•
Excellent Weather Resistance
(UV Protected)
Superb Temperature Resistance
Wide range of Light transmission
• Max Design Freedom
• Handle with Ease
• Broad Product Spectrum
Area of Applications
•
•
•
•
•
•
Green Houses
Shopping Malls
Railway Stations
Schools & Colleges
Sports Dugouts
Bus Shelters
•
•
•
•
•
•
Security Glazing
Skylight Domes & Atria
Industrial Skylights
Skywalks / Walkway Roofing
Partition panels in high vibration areas
Aircraft Staircase Roofing / Airports
•
•
•
•
•
•
Sound Barriers
Gazebos
Patios & Entrance canopies
Vertical Daylight Panels
Northlight Panels
And many more...
12. Dry Glazing Systems -
Wet Glazing Systems -
This selection illustrates some glazing proposals using commercially
available profiles which have proven to be successful in combination
with Thermoclear Sheets. Situations may occur where sheet expansion
exceeds sealant limitations and, often for aesthetic reasons, this type
of ‘Dry’ Glazing System provides an ideal solution.
This type of installation system is mainly used in small domestic
type applications, car ports, warehouses, conservatories and other
glass replacement situations.
The advantage of dry systems is that the rubber gaskets snap-fit into
the glazing strips which then allows free movement of the sheet
during expansion and contraction.
WARNING!
Do not use PVC gaskets.
Due to the migration of additives from soft PVC, the Thermoclear
Sheet can be chemically affected resulting in surface cracks or even
sheet breakage.
With standard metal profiles or wooden sections, in combination
with glazing tapes and glazing compounds, many different
configurations are possible.
When using glazing compounds it is essential that the sealant
system accepts a certain amount of movement, to allow for thermal
expansion, without loss of adhesion to the frame or sheet. Silicone
sealants are generally recommended for use with Thermoclear Sheet,
but it is strongly advised when using sealing compounds to check
compatibility before use.
Care should be taken not to use amine nor benzamide curing
silicone sealants, which are not compatible with Flexituff Sheet
and result in crazing, particularly when stress is involved, for
suitable sealant.
A wide range of easy to use glazing bars and fixing accessories,
designed specifically for glazing Thermoclear Sheet, is available
from most of the approved Thermoclear Sheet distributors and
specialized installers.
Self Taping / Drilling Screw
Aluminium Top
Section
EPDM Packing
Polycarbonate Sheet
Aluminium Bottom
Section
Rivet
M. S. Tube
Recommended Sheet Fixing Details
Flexi TUFF
POLYCARBONATE SHEETS
H. O. - 201, Dharmakshetra - 1, Factory Lane, Off. Shimpoli Road, Borivali (West), Mumbai - 400 092.
Tel. - (+91 22) 2899 2899 / 2898 3535 • Telefax - (+91 22) 2898 3535
E-Mail - sales@flexituff.net
•
Website - www.flexituffindustries.com
MUMBAI | PUNE | DELHI | CHENNAI | KOLKATA | AHMEDABAD