2. About us
Leveraging on the rich industry experience, Idol Plasto Private Limited is recognized as a
trustworthy manufacturer and exporter of Pipes and Fittings. These are manufactured by a team of
experts using high quality imported raw materials.
Company is equipped with modernized technology for production to maintain international
standards. Fully modernized laboratory is provided for rigorous testing and accuracy of products.
Our products are acknowledged for their sturdiness, reliability, dimensional accuracy and resistance
to rust. 24x7 the team of professionals works for maintaining quality and consistency of products
for domestic as well as global market.
Large premises helps us to grow by leaps and bounds. Satisfaction of our customers is our key
factor. Due to the premium quality products, we have established ourselves as one of the leading
organization in the piping and plastic industry.
3. 01 02
Government supply Drip supply Overseas clients
Agriculture & irrigation Commercial market Construction
Plumbing industry Drainage Borewell and casing
We have our clients in different fields like
Products must be installed and cared for in line with our fitting instructions. All technical details provided inside the catalogue are solely for informative purpose only. No claims shall be entertained
for the same. The company shall not be held responsible for any loss, damage caused. The technical details are subjective to change without prior information.
Our Credentials
ISO 9001
An ISO 9001:2008 87-304-1820 ISI-3953981
Import and Export
Certified Company
F I E O
4. Infrastructure
Core Purpose
To satisfy demanding needs of customers and
build a relationship through exceptional experience.
Vision and Mission
To be a GLOBAL LEADER IN THE FIELD
OF PIPES and become a 300 crore
company by 2025.
Core Values
Quality
Team work
Innovation
Customer satisfaction
Self improvement
Machine Shop
CNC Threading Laboratory
7. Application
Water rising from submersible and jet pump
for irrigation, domestic, industrial mining.
A perfect replacement for
MS, GI, and SS pipes.
Suitable for salty, sandy and chemically
aggressive water.
05 06
Salient Features of Column / Drop / Riser Pipes
Long life
Light in weight & easy to transport
Easy and low installation cost since no need
of threading tools or solvent cement for fitment
Cost saver
Power saver
10 to 30% extra water
No electrolytic deposition
No rusting or corrosion
High impact resistance
Comparison Chart
Material Property Requirement
For Column Pipes
Mild Steel Or Galvanized Steel PipesuPVC Column Pipes
uPVC Column Pipes do not react
with acidic or alkaline water and
have a long life in the bore wells.
Steel pipes are prone to rust,
corrosion & ultimately get damaged
and need to replace quickly.
Long life
Pipes are light in weight and are easy
to handle, install and remove.
Pipes are heavy and a great effort is
required for installation or maintenance.
Difficult to handle.
Light weight
Internal surface is smooth, therefore
low head loss due to friction and
results in higher discharge of water.
Rough internal surface and
head loss is high resulting
in less discharge of water.
Smooth internal surface
Rubber rings are provided with the
threads at every joint ensuring
100% leak proof
Steel pipes are prone to rust,
corrosion & ultimately get damaged
and need to replace quickly.
Leak proof joints
Specially designed square
thread, which do not corrode
rust or deteriorate.
"Threads are prone to rust
and corrosion easily."
Strong threaded joints
Advantages of Column / Drop / Riser Pipes
Square Threads Thick & Thin Rubber Ring Coupling Molecule Orientation
Technique
Short Term Hydrostatic Pressure Test
Impact Strength
Tensile Strength
Specific Gravity
Test
As per IS 4985-1988
As per IS 4985-2000 Testing done at 6 to 20 times higher than specifications
As per IS 12818-1992
As per IS 12818-1992 Between 1.40 - 1.43
Standard
Quality Control Procedures at
8. Technical Chart of Column Pipes
Handling and Storage of Pipes
Pipes should preferably be stored indoors
The pipes are stored on level ground free of any
sharp objects
Do not throw or drop the pipes on the floor
Do not drag or push the pipes from the truck bed
Contact of pipes from any sharp object should be
totally avoided
The surface should be dry
Eco
Med. Delux
Medium
Standard
Heavy
Eco
Med. Delux
Medium
Standard
Heavy
Eco
Med. Delux
Medium
Standard
Heavy
Eco
Med. Delux
Medium
Med. Plus
Standard
Std. Plus
Heavy
Super heavy
Medium
Standard
Heavy
Super heavy
Medium
Standard
Heavy
Super heavy
Medium
Standard
Heavy
Super heavy
130
150
160
300
350
130
140
150
260
350
130
140
150
260
350
90
110
130
170
210
240
270
350
100
160
260
350
110
170
260
350
100
150
260
350
30
30
30
30
25
25
25
25
25
20
20
20
20
20
15
15
15
15
15
10
10
10
5
10
10
5
5
5
5
5
4
5
5
3
2
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
3050 ± 10
1" 33
42
48
75
88
113
60
1 ¼ "
1 ½"
2 ½"
3"
4"
2"
13
15
16
30
35
13
14
15
26
35
13
14
15
26
35
9
11
13
17
21
24
27
35
10
16
26
35
11
17
26
35
10
15
26
35
180
200
200
200
200
180
200
200
200
200
180
200
200
200
200
180
200
200
200
200
200
200
250
200
200
200
250
200
200
200
250
200
200
200
250
550
650
750
1150
1600
800
1000
1150
1550
1850
1050
1200
1300
1750
2475
1100
1350
1600
1900
2150
2650
3250
3550
2050
2950
4250
5450
3050
4250
6450
7400
4250
6050
9750
12200
Nominal
Diameter
(inch)
Duty
Average
Outer
Diameter
(mm)
Nominal
Effective
Length
(mm)
Safe Allowable
Hydrostatic
Pressure
(kg/cm2)
Safe Total
Pump
Delivery
Head (mt.)
Packing
Details
Pipes/
Bundle
Colour
Code
As Per
Duty
Thick Portion
of Both Sides
Safe Pulling
Load with
Chain Pulley
(kgf.)
9. Installation Procedure
Accessories
07 08
Pump Guard SetAdapter (SS, MS, CI) Sigri (Pipe lifting)
Spanner (Pipe tightening)
Clean threads with
water before joining
Hold coupler before
loosening or tightening
of pipes
Fix bottom adapter
with pump
Ensure that pump guard
is installed properly
Lower the column
pipes with chain pulley
Column Pipe- Winner against two powerful tractors
11. 09 10
PVC-u Pipes for Agriculture & Potable Water Supply (IS : 4985 – 2000)
The Selfit (solvent cement joint) pipes have one end self-socketed and the other end plain and Elastomeric Seal Ringfit Pipes have
sealing ring joints, which fits snugly without the use of couplers. The strong solvent cement joint and sealing ring joints are
permanent and trouble-free.
Advantages
Selfit sockets and sealing ring joints are formed with
high precision on modernised developed machines.
50% saving in installation time, as compared
with plain ended pipes and loose couplers.
The number of joints are reduced by 50%,
resulting in substantial saving in labor costs.
Eliminates the inconvenience of loose couplers,
& reduction in inventory costs.
Selfit and sealing ring joint pipes are
supplied in a standard length of 6 mtrs exclusive
of the socket portion.
Combination of air and water is very dangerous
for pvc pipes.
Air being compressible in nature, tends to accumulate
in the pipeline and in case of non-functioning of air valves
it resuts in high localized pressure.
To avoid this phenomenon, good quality air valves should
be installed at all peak points in the pipeline with a distance
of 300 to 400 meters between them.
Air valves are of two types : single acting and double acting.
It is recommended that the size of the
air valve be about 1
/4
th
the diameter of pipe for the
admission as well as release of air.
The function of an air valve is the same as that of a nose in
a human body.
Air Valve Selection and Installation
20
25
32
40
50
63
75
90
110
140
160
180
200
225
250
1/2
3/4
1
1.1/4
1.1/2
2
2.1/2
3
4
5
6
7
8
9
10
350
300
250
200
150
125
103
79
54
36
27
21
15
12
9
Outside Dia.
of Pipe (mm)
Outside Dia.
of Pipe (Inch)
Approx. no of
Joints / kg. of
Solvent Cement
Requirement of PVC-u Adhesive for Jointing Color Coding as per IS:4985
Class of Pipe
Pressure Class
(kg/cm2
)
Class 1
Class 2
Class 3
Class 4
Class 5
Class 6
Plumbing Pipes
2.5
4
6
8
10
12.5
15
Color Code
10
8
6
4
2.5
Selection of Pressure Class
Total Head (Meters) Pressure Class (kg/cm2
)
80-100
60-80
40-60
25-40
00-25
10
8
6
4
2.5
Red
Blue
Green
Brown
Yellow
Black
Pink
12. Handling and Storage
PVC-u pipes should be handled with due care to avoid
damage to the surface and to the ends of the pipe.
Dragging pipes along the ground should be
strictly avoided.
PVC-u pipes should be loaded and unloaded
by hand. Lifting chains and hooks should be
used carefully.
PVC-u pipes should be gently lowered onto
the ground and stored on flat level ground
free of sharp stones or objects.
Each layer of pipe must have the sockets
protruding and alternate layers must have
socket end and plain ends as shown in figure,
to ensure that the pipes are supported
throughout the length.
Extra care must be taken to see that sockets of
the bottom layer do not carry any load.
This can be ensured by use of suitable wooden
planks or blocks.
max.
150mm
PVC-u pipes should always be stored in shade and away from direct sunlight.
Final
filling
material
min
300mm
Cover
Pipeline zone
min. 100 to
150mm
(Bedding)
The width of the trench should be as narrow as
possible, allowing enough room for joining,
backfilling, etc.
A trench width of 350 to 400 mm over the outside
diameter of the pipe is found quite adequate.
Depth of the trench plays an important part in a
good pipeline, and ideally it should be 1 meter
above the top of the pipe.
The trench should be provided with a proper
bedding layer, which should be free of stones and
other such objects.
Proper and careful bedding of the pipeline will
ensure a long service life of the entire system.
Trench Preparation
21. Components of Sprinkler Irrigation System
Size
(mm)
Outside Diameter
(mm)
Class 1 (2.5 kg/cm²)
Min. Max.
Class 2 (3.2 kg/cm²)
Min. Max.
Wall Thickness (mm)
63
75
90
110
125
140
63
75
90
110
125
140
63.6
75.7
90.8
111
126.2
141.3
-
2.0
2.2
2.7
3.1
3.5
-
2.4
2.6
3.2
3.6
4.1
2.0
2.5
2.9
3.4
3.8
4.3
2.4
2.9
3.4
3.9
4.5
5.0
19 20
Spray Nozzle
Tee End Cap Riser Pipe
Bend Pipe Connector Foot Button
Sprinkler Irrigation System
We offer HDPE pipes and fittings for Sprinkler System. These are used for spraying water through nozzles to get
maximum water use efficiency.
Sprinkler irrigation system is a method of water conveying system from main water resources to the cultivation
fields through spray technology. This type of technology is used mainly where the crops cultivation is irregular and
for the crops which require cool breeze. In sprinkler system the water has been pressurized & sprayed through an
orifice which has been fitted in a self-rotating shut off nozzle.
These sprinkler pipes are manufactured from High Density Polyethylene Granules and special additives such as ultra
violet radiation stabilizers, antioxidants, anti-aging & environmental stress crack agents, etc.
Advantages
More economical as it helps in saving water, electricity,
fertilizers, pesticides
Tough, portable and light weight
Easy handling and quick installation
Sprinkler irrigation does not require surface shaping
of leveling
Flexibility is possible because sprinkler heads are
available in a wide range of discharge capacities
Application
Agricultural :
Variety of crops like Cotton, Soya Bean,
Wheat, Gram, Groundnut, Pulses etc.
Other :
Playground
Golf course maintenance
Land decor and beautification
Sprinkler Pipes Comply to IS 14151 (Part I & Part II)
22. We not only produce quality products, we also present them.