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IMPACTS OF TECHNOLOGY AVAILABILITY
ON THE TRANSITION TO A NET ZERO
INDUSTRY
Erik Sandberg
erik.sandberg@ltu.se
2021-11-30
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 2
▪ Swedish industry
▪ Scope and aim
▪ Industry in TIMES-Sweden
▪ Scenario description
▪ Scenario results
▪ Conclusion
Outline
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 3
Swedish industry
Industry responsible for
32 %
of all emissions in 2019
Electricity and biomass dominates.
96% of biomass and 44% of
electricity used in:
- Pulp and paper mills
- Sawmills
Fossil fuels (and emissions)
concentrated to three main industrial
sectors:
- Iron and steel
- Chemical (olefin production)
- Cement
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 4
Hybrit and H2 green steel plans:
▪ 5mt finished steel products by 2030
▪ Approximately 17mt DRI produced by
2045 (ramping production from 2035)
Using 55-70TWh electricity in northern
Sweden
Production levels are included in the
model. Hydrogen is not required.
Hybrit and H2 green steel
Photografer: Åsa Bäcklin
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 5
Scope and aim
Energy system modelling to assess how the availability of
new technologies affects the transition to climate-neutral
industry in Sweden under different net-zero CO2-emissions
policies
Achieved by: Scenario analysis using TIMES-Sweden,
updated with an improved industrial representation, using
TRL (technology readiness levels) to assess uncertainties
regarding technology availability.
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 6
Dist
Dist
Dist
Dist
Primary
commodities
Fuels
Heat
carriers
Electricity
Extraction
tech.
Fuels
Heat
carriers
Electricity
Industrial Fuel
refineries
Industrial Heat
& Power
Primary material
conversion
Secondary material
conversion
Raw materials
Intermediate
materials
End-use materials
A.
A.
B.
B.
Dist
C.
D.
Fuels
Heat
carriers
Fuel
refineries
Heat &
Power
C.
D.
Dist
XXX
A.
B.
C.
D.
- Derived fuels
- Derived fuels
- Exported fuels
(from industry)
- Imported fuels (from
energy system)
- Distribution
technologies.
- Technologies
Dist
Dist
Dist
Fuels
Heat
carriers
Electricity
Other
Primary energy Energy
conversion
technologies
Secondary energy and
distribution
Final energy
Energy
extraction
technologies
Energy end-use technologies
(material production
processes)
Materials
INDUSTRIAL SITE
Energy end-use technologies
Industry in TIMES-Sweden
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 7
Dist
Dist
Dist
Dist
Primary
commodities
Fuels
Heat
carriers
Electricity
Extraction
tech.
Fuels
Heat
carriers
Electricity
Industrial Fuel
refineries
Industrial Heat
& Power
Primary material
conversion
Secondary material
conversion
Raw materials
Intermediate
materials
End-use materials
A.
A.
B.
B.
Dist
C.
D.
Fuels
Heat
carriers
Fuel
refineries
Heat &
Power
C.
D.
Dist
XXX
A.
B.
C.
D.
- Derived fuels
- Derived fuels
- Exported fuels
(from industry)
- Imported fuels (from
energy system)
- Distribution
technologies.
- Technologies
Dist
Dist
Dist
Fuels
Heat
carriers
Electricity
Other
Primary energy Energy
conversion
technologies
Secondary energy and
distribution
Final energy
Energy
extraction
technologies
Energy end-use technologies
(material production
processes)
Materials
INDUSTRIAL SITE
Energy end-use technologies
KEY FUNCTIONS
- Improved representation of material flows and processes to produce these
materials
- Included technology options allowing modelling of a fossil free industry
- Capture benefits of integrated (bio)fuel production (use of waste heat in
industry)
For detailed description see:
Sandberg (2020) - Capturing Swedish Industry Transition towards Carbon Neutrality in
a National Energy System Model
http://ltu.diva-portal.org/smash/get/diva2:1373207/FULLTEXT01.pdf
For database with all included industrial technologies see:
Sandberg (2021) - TIMES-Sweden Industry Database v1.0.
https://doi.org/10.5281/ZENODO.5702722
Industry in TIMES-Sweden
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 8
TRL estimations
TRL = technology readiness level
TRL Translation
Years required to
reach TRL9
1-4 Lab scale +25-50 (35)
5 Pre-pilot scale +15-25 (20)
6 Pilot scale +10-20 (15)
7 Demo scale +5-10 (10)
8 Full scale +0-5 (5)
9 Commercial scale
(First-of-a-kind to mature)
+0 (0)
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 9
Scenarios
▪ Two scenarios for achieving Net-zero emissions
– Free offsetting (using negative emissions for offsetting fossil CO2 is
allowed)
– Restricted offsetting (using negative emissions for offsetting only allowed
for process emissions)
▪ 5 versions of each scenario, varying the technology availability by TRL
(technology readiness level)
TRL ≥1 TRL ≥5 TRL ≥6 TRL ≥7 TRL ≥8
Free offsetting (FO)
scenario
FO–TRL1 FO–TRL5 FO–TRL6 FO–TRL7 FO–TRL8
Restricted offsetting
(RO) scenario
RO–TRL1 RO–TRL5 RO–TRL6 RO–TRL7 RO–TRL8
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 10
Scenario results (CO2)
Negative emissions (BECCS) offsets:
- Process emissions
- Residual fossil emissions
from CCS technologies
High reliance on CCS and fossil fuels
Negative emissions (BECCS) offsets:
- Process emissions
Lower reliance on CCS in 2030-2040
More advanced technologies requires less
negative emissions and leads to lower total
CO2 captured
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 11
Scenario results (Final energy use)
- Advanced biofuels (Black
liquor gasification)
- Heat pumps
- Advanced CCS solutions
- Biofuels for olefin production
- Gas based DRI production
with CCS
- Steam cracker with CCS
- Chemical adsorption CCS
- Advanced biofuels (a few)
Insufficient
resources with
available
technologies
Hydrogen based DRI production
Gas based DRI production (bio)
Chemical recycling of polymers
- Gas based DRI production
with CCS
- Steam cracker with CCS
More biofuels and
electricity
More fossil
fuels
More
hydrogen
More biomass and
fossil fuels
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 12
1. Fossil fuel +
CCS and NEs
2.
Biomass
3. Biofuel /alternative
fuel / electrification
Cost efficient but
requires NE
Limited
applications
outside boilers
Varying cost performance
depending on application
→Biofuels best option in
general
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 13
Some comments
▪ CCS is preferable but requires efficient solutions (e.g., oxyfuel
or membrane assisted CCS) and sufficiently cheap sources of
negative emissions – requires similar technology development
as renewable options
– Chemical adsorption CCS using MEA is an emergency solution in
most cases (the required additional boilers and high energy
demand makes for a costly solution)
▪ Low cost NEs via BECCS – possible since the cost of carbon
separation is carried by the production of biofuels or materials
(separation is core part of the process)
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 14
Some comments
▪ Hydrogen electrolysis is the primary back stop technology
▪ Biofuels are more efficient than using fuels from power-to-X
▪ Direct electrification is preferred, as it is in general more efficient
than using fuels from power-to-X
▪ Competitiveness of direct electrification vs biofuels are unknown
due to the scarcity of biomass
▪ Biomass availability in Sweden provides a competitive
advantage, uses domestically could be questionable.
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 15
Conclusions
▪ CCS with fossil fuels most cost efficient
– Faces similar uncertainties in technology development as renewable alternatives
– Continued lock-in of fossil fuels, needs negative emissions
▪ Advanced biofuels and large scale electrolysis required to reach
feasible solutions with limited carbon offsetting
▪ Sector coupling is key for efficient use of biomass
– Strengthens as more technologies become available
– Heat pumps and integrated biofuel production are key
L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 16

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Impact of technology availability on the transition to a net-zero industry

  • 1. IMPACTS OF TECHNOLOGY AVAILABILITY ON THE TRANSITION TO A NET ZERO INDUSTRY Erik Sandberg erik.sandberg@ltu.se 2021-11-30
  • 2. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 2 ▪ Swedish industry ▪ Scope and aim ▪ Industry in TIMES-Sweden ▪ Scenario description ▪ Scenario results ▪ Conclusion Outline
  • 3. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 3 Swedish industry Industry responsible for 32 % of all emissions in 2019 Electricity and biomass dominates. 96% of biomass and 44% of electricity used in: - Pulp and paper mills - Sawmills Fossil fuels (and emissions) concentrated to three main industrial sectors: - Iron and steel - Chemical (olefin production) - Cement
  • 4. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 4 Hybrit and H2 green steel plans: ▪ 5mt finished steel products by 2030 ▪ Approximately 17mt DRI produced by 2045 (ramping production from 2035) Using 55-70TWh electricity in northern Sweden Production levels are included in the model. Hydrogen is not required. Hybrit and H2 green steel Photografer: Åsa Bäcklin
  • 5. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 5 Scope and aim Energy system modelling to assess how the availability of new technologies affects the transition to climate-neutral industry in Sweden under different net-zero CO2-emissions policies Achieved by: Scenario analysis using TIMES-Sweden, updated with an improved industrial representation, using TRL (technology readiness levels) to assess uncertainties regarding technology availability.
  • 6. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 6 Dist Dist Dist Dist Primary commodities Fuels Heat carriers Electricity Extraction tech. Fuels Heat carriers Electricity Industrial Fuel refineries Industrial Heat & Power Primary material conversion Secondary material conversion Raw materials Intermediate materials End-use materials A. A. B. B. Dist C. D. Fuels Heat carriers Fuel refineries Heat & Power C. D. Dist XXX A. B. C. D. - Derived fuels - Derived fuels - Exported fuels (from industry) - Imported fuels (from energy system) - Distribution technologies. - Technologies Dist Dist Dist Fuels Heat carriers Electricity Other Primary energy Energy conversion technologies Secondary energy and distribution Final energy Energy extraction technologies Energy end-use technologies (material production processes) Materials INDUSTRIAL SITE Energy end-use technologies Industry in TIMES-Sweden
  • 7. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 7 Dist Dist Dist Dist Primary commodities Fuels Heat carriers Electricity Extraction tech. Fuels Heat carriers Electricity Industrial Fuel refineries Industrial Heat & Power Primary material conversion Secondary material conversion Raw materials Intermediate materials End-use materials A. A. B. B. Dist C. D. Fuels Heat carriers Fuel refineries Heat & Power C. D. Dist XXX A. B. C. D. - Derived fuels - Derived fuels - Exported fuels (from industry) - Imported fuels (from energy system) - Distribution technologies. - Technologies Dist Dist Dist Fuels Heat carriers Electricity Other Primary energy Energy conversion technologies Secondary energy and distribution Final energy Energy extraction technologies Energy end-use technologies (material production processes) Materials INDUSTRIAL SITE Energy end-use technologies KEY FUNCTIONS - Improved representation of material flows and processes to produce these materials - Included technology options allowing modelling of a fossil free industry - Capture benefits of integrated (bio)fuel production (use of waste heat in industry) For detailed description see: Sandberg (2020) - Capturing Swedish Industry Transition towards Carbon Neutrality in a National Energy System Model http://ltu.diva-portal.org/smash/get/diva2:1373207/FULLTEXT01.pdf For database with all included industrial technologies see: Sandberg (2021) - TIMES-Sweden Industry Database v1.0. https://doi.org/10.5281/ZENODO.5702722 Industry in TIMES-Sweden
  • 8. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 8 TRL estimations TRL = technology readiness level TRL Translation Years required to reach TRL9 1-4 Lab scale +25-50 (35) 5 Pre-pilot scale +15-25 (20) 6 Pilot scale +10-20 (15) 7 Demo scale +5-10 (10) 8 Full scale +0-5 (5) 9 Commercial scale (First-of-a-kind to mature) +0 (0)
  • 9. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 9 Scenarios ▪ Two scenarios for achieving Net-zero emissions – Free offsetting (using negative emissions for offsetting fossil CO2 is allowed) – Restricted offsetting (using negative emissions for offsetting only allowed for process emissions) ▪ 5 versions of each scenario, varying the technology availability by TRL (technology readiness level) TRL ≥1 TRL ≥5 TRL ≥6 TRL ≥7 TRL ≥8 Free offsetting (FO) scenario FO–TRL1 FO–TRL5 FO–TRL6 FO–TRL7 FO–TRL8 Restricted offsetting (RO) scenario RO–TRL1 RO–TRL5 RO–TRL6 RO–TRL7 RO–TRL8
  • 10. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 10 Scenario results (CO2) Negative emissions (BECCS) offsets: - Process emissions - Residual fossil emissions from CCS technologies High reliance on CCS and fossil fuels Negative emissions (BECCS) offsets: - Process emissions Lower reliance on CCS in 2030-2040 More advanced technologies requires less negative emissions and leads to lower total CO2 captured
  • 11. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 11 Scenario results (Final energy use) - Advanced biofuels (Black liquor gasification) - Heat pumps - Advanced CCS solutions - Biofuels for olefin production - Gas based DRI production with CCS - Steam cracker with CCS - Chemical adsorption CCS - Advanced biofuels (a few) Insufficient resources with available technologies Hydrogen based DRI production Gas based DRI production (bio) Chemical recycling of polymers - Gas based DRI production with CCS - Steam cracker with CCS More biofuels and electricity More fossil fuels More hydrogen More biomass and fossil fuels
  • 12. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 12 1. Fossil fuel + CCS and NEs 2. Biomass 3. Biofuel /alternative fuel / electrification Cost efficient but requires NE Limited applications outside boilers Varying cost performance depending on application →Biofuels best option in general
  • 13. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 13 Some comments ▪ CCS is preferable but requires efficient solutions (e.g., oxyfuel or membrane assisted CCS) and sufficiently cheap sources of negative emissions – requires similar technology development as renewable options – Chemical adsorption CCS using MEA is an emergency solution in most cases (the required additional boilers and high energy demand makes for a costly solution) ▪ Low cost NEs via BECCS – possible since the cost of carbon separation is carried by the production of biofuels or materials (separation is core part of the process)
  • 14. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 14 Some comments ▪ Hydrogen electrolysis is the primary back stop technology ▪ Biofuels are more efficient than using fuels from power-to-X ▪ Direct electrification is preferred, as it is in general more efficient than using fuels from power-to-X ▪ Competitiveness of direct electrification vs biofuels are unknown due to the scarcity of biomass ▪ Biomass availability in Sweden provides a competitive advantage, uses domestically could be questionable.
  • 15. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 15 Conclusions ▪ CCS with fossil fuels most cost efficient – Faces similar uncertainties in technology development as renewable alternatives – Continued lock-in of fossil fuels, needs negative emissions ▪ Advanced biofuels and large scale electrolysis required to reach feasible solutions with limited carbon offsetting ▪ Sector coupling is key for efficient use of biomass – Strengthens as more technologies become available – Heat pumps and integrated biofuel production are key
  • 16. L U L E Å U N I V E R S I T Y O F T E C H N O L O G Y 16