Micro-Macro mechanical properties of high-pressure vessels

1. Micro-Macro mechanical properties
of high pressure vessels
Project: FORTISSIMO
23rd and 24th of June – Amsterdam

2. INDEX
1. PROBLEM AND SOLUTION
2. HOW I4MS HELPED
3. IMPACT

3. About Mikrosam
Administrative building & engineering offices
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Production plants
MIKROSAM`s PRODUCT PORTFOLIO
Filament & Tape Winding Equipment;
Prepreg Making and Prepreg Slitting Equipment;
AFP/ATL Equipment;
Composite Machining.
Covers the most core composite technologies!
Find more details at www.mikrosam.com
• Founded in 1990;
• 38 years experience in the industry of composites;
• Our 160 employees;
• More than 210 successfully delivered and installed production lines;
• Mikrosam`s machines operate in over 40 countries in the world.

4. PROBLEM AND SOLUTION
Using constrained multi-optimization in design of composite for filament
wound high pressure vessels
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
DESIGN OF COMPOSITE
Improve end user`s capacity to satisfy the principal ISO 11 439 standard
The need for new material
Better and faster design
Parallel multi optimization algorithm adjusted for HPC
Improvement and acceleration of the process of designing a composite
using optimization and parallel computing
Experiment partners:
HPC Provider and Host Centre: ARCTUR
HPC Expert: XLAB

5. PROBLEM AND SOLUTION
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Adaptive algorithm for different objective functions and constraints;
Accelerate the determination of design characteristics and decreasing the
overall design time;
Mathematical model for designing a composite for high pressure vessels,
that can be adopted on other forms.
Constrained multi-optimization algorithm for composite design:

6. HPC, supercomputing, the cloud-way of doing things, self-service, etc.,
were not the paradigms used in MIKROSAM;
Reduction of the usual time to design a composite for about 30%
One initial guess for the final optimized material properties;
Replicability of experiments, easier designing (no more “technical”
but rather scientific solution), low CAPEX thinking.
HOW I4MS HELPED
Improvements in the industrial process:
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

7. Decrease the design and testing costs by 10%
Using base of materials in order to obtain best
combination for the test.
Decrease the labor cost by 20%
Using the HPC for performing complex computations
and multi-objective optimization.
HOW I4MS HELPED
Business benefits:
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

8. HPC, supercomputing, the cloud-way of doing things, self-service, etc., were not
the paradigms used in MIKROSAM;
Change/shift in mentality – use of self-service model to solve our everyday
problems;
The “cloud-way” of thinking, even in HPC related problems;
Clear business results:
Lower labor costs ~ 20%
Lower material costs ~ 10%
Better product design
Improved branding of the company – 10% to 20% depending on the
previous experience.
IMPACT
An opportunity to gain business and technical edge!
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

9. Improved company positioning and branding
Clear estimated benefits
IMPACT
Benefits end expectations
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Material and labor cost testing savings Equipment manufacturer testing savings Machine buyer testing savings*
Type IV cylinder LPG CNG LPG CNG
Unit testing material cost 25 € 250 € 25 € 250 €
No. of units tested 20 10 2,000 600
Total material testing price 500 € 2,500 € 50,000 € 150,000 €
10% saving on material production 50 € 250 € 5,000 € 15,000 €
Total labor testing cost 1,459 € 1,459 € 72,960 € 43,776 €
20% saving on testing labor 292 € 292 € 14,592 € 8,755 €
Total saving on testing 342 € 542 € 19,592 € 23,755 €

10. Replicability of experiment, easier designing (no more “technical” but rather
scientific solution), low CAPEX thinking
The design of the composite is added as a feature with other software solution
MIKROSAM offers
Testing new filament winding machines using optimization for the design
First successful usage of HPC resources. We will with do the same for other
complex time-consuming calculations resulting in further collaborations.
Combine other already tested software's for calculating composite
properties with the multi-optimization software developed during the
experiment
IMPACT
An opportunity to gain business and technical edge!
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

11. THANK YOU
FOR YOUR ATTENTION
Hristijan Miceski
Sales Assistant
Mikrosam AD
Macedonia