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Quenching – Mastering the Process D. Scott MacKenzie, PhD, FASM November 2011 Quenching Oil Selection
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process Vapor Phase Nucleate Boiling Phase Convection Phase
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition - Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oils Composition - Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oils Composition - Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],References: R-J Windgassen, Metalworking Fluids Today, Society of Tribologist and Lubrication Engineers, Feb 1989 G.E. Totton, C.E. Bates and N.A. Clinton, Handbook of Quenchants and Quenching Technology, ASM International, 1993
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Base Oils
Quench Oil Composition – Additive Packages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Additive Packages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Additive Packages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Additive Packages
Quench Oil Composition – Additive Packages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quench Oil Composition – Additive Packages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Oil Degradation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Oil Degradation The presence of calcium and sulfur in the stain shows that the material is baked on quench oil. Oil is near end of life.
Quenching Products from Houghton Cold Quenching Oils Houghto-Quench K Houghto-Quench G Houghto-Quench 3440 Houghto-Quench 3430 Dasco Quench LPA 15 Dasco Quench LBA 15 Aqueous Quenchants Aqua-Quench 140 Aqua-Quench 145 Aqua-Quench 245 Aqua-Quench 251 Aqua-Quench 260 Aqua-Quench 3699 Aqua-Quench C Email cfaulkner@houghtonintl.com for more information. Hot Quenching Oils Mar-Temp 355 Dasco Quench MPA 60 Below is a sampling of Houghton quenchants. However, you should consult a Houghton expert for the right product for your application.
Your Global Fluid Technology Partner ,[object Object]
Worldwide Coverage… One Company Over 2,000 employees in 31 countries with  manufacturing and  research facilities in 21 locations. Houghton helps customers around the world save on overall process chemical and disposal costs while improving production and part quality.
About Houghton ,[object Object],[object Object],[object Object],[object Object]
Thank You

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Heat Treating: Selecting the Right Quenching Oil

  • 1. Quenching – Mastering the Process D. Scott MacKenzie, PhD, FASM November 2011 Quenching Oil Selection
  • 2.
  • 3.
  • 4. Quenching – Mastering the Process Vapor Phase Nucleate Boiling Phase Convection Phase
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. Quench Oil Composition – Base Oils
  • 24.
  • 25.
  • 26.
  • 27. Quench Oil Composition – Additive Packages
  • 28.
  • 29.
  • 30.
  • 31. Oil Degradation The presence of calcium and sulfur in the stain shows that the material is baked on quench oil. Oil is near end of life.
  • 32. Quenching Products from Houghton Cold Quenching Oils Houghto-Quench K Houghto-Quench G Houghto-Quench 3440 Houghto-Quench 3430 Dasco Quench LPA 15 Dasco Quench LBA 15 Aqueous Quenchants Aqua-Quench 140 Aqua-Quench 145 Aqua-Quench 245 Aqua-Quench 251 Aqua-Quench 260 Aqua-Quench 3699 Aqua-Quench C Email cfaulkner@houghtonintl.com for more information. Hot Quenching Oils Mar-Temp 355 Dasco Quench MPA 60 Below is a sampling of Houghton quenchants. However, you should consult a Houghton expert for the right product for your application.
  • 33.
  • 34. Worldwide Coverage… One Company Over 2,000 employees in 31 countries with manufacturing and research facilities in 21 locations. Houghton helps customers around the world save on overall process chemical and disposal costs while improving production and part quality.
  • 35.

Hinweis der Redaktion

  1. Corporate Messaging and Value Statement Slide Graphic: Follow graphic wave template for PowerPoint in Houghton Style Guide Photos: New photos for images inside the large circle of the 3 circle shapes design (from Website and tradeshow graphics) 1. Big circle: Image of globe (Rotating(?) 2. Middle size circle: ????????? 3. Smaller Circle: ??????????
  2. Global Resources slide
  3. Houghton Facts Slide Graphic: Follow graphic wave template for PowerPoint in Houghton Style Guide Other Graphics: Images of fluids, metalworking, people (culturally diverse), R&D, steel, technology