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Shotblasting and Coating
Providing tough, long lasting protection for subsea and topside equipment
www.gcgshotblasting.co.uk
GCG group has two divisions:
Shotblasting and Coating
Our large, fully equipped in-house shotblasting facilities
allow us to handle bulk component blasting, using a range
of different abrasives with full extraction systems and a
recycling system for the abrasive. We can also shotblast equipment at
your site and offshore.
Specialist Coating
For the subsea sector we can provide a choice of specialist, long-lasting
protective coating, for all subsea equipment including Christmas trees,
guide bases, risers, pipelines, valves, structural steelwork and wellhead
equipment.
We also apply coatings to topside equipment including modules,
vessels, silos, valves, pipework, structural steelwork, frames and
walkways and can apply non-skid coatings to walkways and decks.
Our purpose at GCG group is to support our
customers to extend the useful life of their
assets through the effective and economically
efficient application of protective coatings.
We know that the essential assets of oil and gas operators
are exposed to the harshest of conditions day in, day out.
GCG specialises in tough, long-lasting protection against
the elements for your vital equipment.
We offer up to 50 years’ protection for your subsea and
topside equipment with our range of innovative and
durable coatings, vastly minimising the need for costly
downtime.
Contact us +44 (0) 1779 475002 www.gcgshotblasting.co.uk
Offshore helidecks have to contend with sun, rain, gales
and corrosive chemicals as well as 4 ton helicopters landing
on the coating day after day.
In the past they have had to be repainted annually, with
a several day shut-down required, costing a vast sum of
money.
PPC553 lasts significantly longer than traditional paints,
giving you lifetime asset protection and eliminating the need
for expensive annual shut downs. What’s more, the speed
of drying is so fast that you can have your asset back in
production within minutes.
Helidecks are designed for flexibility, visibility and safety.
Multiple colors are required for company logos, rig
identification numbers and safety markings.
With PPC553, a wide range of colours can be used, and
because it dries in seconds, even in extreme temperatures,
additional colours can be added almost immediately.
The coating can be applied to almost any surface with
minimum preparation further reducing the downtime
required to protect your busy helideck.
Meeting the toughest of
challenges with our new
coating product GCG PPC553
“...giving you lifetime asset protection
”
Established in 1985, we have
a long heritage of providing
the highest quality coatings,
using the latest techniques
and technologies, applied by
trained and qualified experts.
Our purpose built yard
in Peterhead, North East
Scotland, is one of the largest
in the UK, with modern
facilities for shotblasting
and coating any size of
installation. We can also
work at your premises, on
or offshore, in the UK or
overseas.
GCG PPC553 is a long lasting, fast
drying coating ideal for offshore
assets, minimising downtime and
maximising the longevity of your
asset.
•	 Touch dry in seconds
•	 Lasts significantly longer than traditional coatings
•	 Downtime massively reduced
•	 Maintenance free for decades
•	 Extreme low and high temperature application
•	 VOC, CFC and solvent free
GCG PPC553 is a spray applied coating that protects
topside and subsea equipment including Structural Steel,
Pipework, Vessels, Columns and Valves
Touch Dry in Seconds
•	 Speeds up the process and improves efficiency
•	 Minimum downtime
•	 Decreases the need for drying space
Low and High temperature application
•	 Application range from -5c to above 40c
•	 Low temperature curing make it possible to allow the 	
	 application process to continue – even at temperatures 	
	 below freezing
•	 Protection for extreme conditions
•	 Sprayed to any thickness
Safe and Clean
•	 Contains no VOCs, CFCs or Solvent
•	 Does not crack, split or warp
•	 Maintenance Free – Easy to clean
•	 Reduces sounds and vibrations
•	 Can be applied directly to black steel, corroded steel or 	
	 previously coated steel with minimal surface
	preparation
Extensive selection of Colours
•	 Colours designed ensure to meet all oil and gas 	
	specifications
•	 Top coats can be applied to any BS, RAL or Pantone 	
	colour
GCG PPC553
lifetime asset protection
“...up to 50 years’ protection
for your subsea and topside
equipment.
”
Contact us +44 (0) 1779 475002 www.gcgshotblasting.co.uk
TSA – Thermally Sprayed Aluminium
Protecting the asset for 25-30 years until first
maintenance, TSA completely protects your assets
for three to five times longer than standard paint –
that’s only one spell of downtime every 25 years instead
of three, four or five.
GCG is one of the only companies in the world to have
been providing TSA to the oil and gas industry for over
20 years, giving you the peace of mind that you are using
the worldwide experts for a skilled, safe and top quality
service.
Thermal spraying is a technology which protects and
greatly extends the life of a wide variety of products in
the most hostile environments and in situations where
coatings are vital for longevity.
The variety of metallised coatings include finishing
coatings, such as anti-corrosion or decorative coatings,
and engineering coatings such as wear resistant and
thermal barrier coatings.
Thermal spraying is carried out in a wide range of anti
corrosion and engineering markets, including oil and gas,
construction, petrochemical and marine.
How TSA is being used
On location at Bacton gas terminal in Norfolk, TSA was
applied to 2”, 4”, 6” and 8” pipework to protect against
erosion and corrosion.
GCG applied TSA to fractionation columns at Shell’s
Mossmorran plant to provide cathodic protection as well
as a barrier to corrosion. This was the first large scale
application of TSA to vessels in live process areas in Shell.
SPECIALIST COATINGS
Contact us +44 (0) 1779 475002 www.gcgshotblasting.co.uk
Fireproof Coatings
Fireproofing is absolutely vital for the oil
and gas industry, where hazardous
products create potentially dangerous
working conditions. Your fire protection has to be reliable
and durable while being safe and quick to apply.
GCG offers a complete range of passive fire protection
with a wide choice of fireproof coatings including
intumescent epoxies and cementacious coatings for all
classes of hydrocarbon fire, Aviation Jet Fire and general
Commercial fire protection. We are licensed approved
applicators for the Full Chartek 7 & 8 Range, Pitt-Char XP
Range and Leighs M90 Range.
Our experienced applicators work efficiently to minimise
downtime, giving you guaranteed and long-lasting
fireproofing for even the most flammable risks areas.
Paint Spraying
With paint spraying facilities of over
40,000 square feet, we can apply special
coatings such as Glass flake, Non-slip
and Anti-fouling.
We are approved applicators of all leading paint brands.
“Your fire protection has to
be reliable and durable while
being safe and quick to apply.
”
Encapsulation
creating unique
environment for
application of TSA
in live gas plant
Applying TSA Passive fire protection applied
to hydrocarbon vessel
at GCG facilities.
GCG Shotblasting Services Ltd
Unit 3 Upperton Industrial Estate
Peterhead
Aberdeenshire
AB42 3GL
www.gcgshotblasting.co.uk
Tel: 01779 475002
Fax: 01779 477579
Email: info@gcgshotblasting.co.uk
Twitter: @gcgshotblasting
GCG
GROUP
Peterhead
to Aberdeen
North Sea
A90
A90
A982
to Fraserburgh
Peterhead
Aberdeen
Dundee
Edinburgh
Glasgow
Inverness

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GCG Group brochure

  • 1. Shotblasting and Coating Providing tough, long lasting protection for subsea and topside equipment www.gcgshotblasting.co.uk
  • 2. GCG group has two divisions: Shotblasting and Coating Our large, fully equipped in-house shotblasting facilities allow us to handle bulk component blasting, using a range of different abrasives with full extraction systems and a recycling system for the abrasive. We can also shotblast equipment at your site and offshore. Specialist Coating For the subsea sector we can provide a choice of specialist, long-lasting protective coating, for all subsea equipment including Christmas trees, guide bases, risers, pipelines, valves, structural steelwork and wellhead equipment. We also apply coatings to topside equipment including modules, vessels, silos, valves, pipework, structural steelwork, frames and walkways and can apply non-skid coatings to walkways and decks. Our purpose at GCG group is to support our customers to extend the useful life of their assets through the effective and economically efficient application of protective coatings. We know that the essential assets of oil and gas operators are exposed to the harshest of conditions day in, day out. GCG specialises in tough, long-lasting protection against the elements for your vital equipment. We offer up to 50 years’ protection for your subsea and topside equipment with our range of innovative and durable coatings, vastly minimising the need for costly downtime. Contact us +44 (0) 1779 475002 www.gcgshotblasting.co.uk Offshore helidecks have to contend with sun, rain, gales and corrosive chemicals as well as 4 ton helicopters landing on the coating day after day. In the past they have had to be repainted annually, with a several day shut-down required, costing a vast sum of money. PPC553 lasts significantly longer than traditional paints, giving you lifetime asset protection and eliminating the need for expensive annual shut downs. What’s more, the speed of drying is so fast that you can have your asset back in production within minutes. Helidecks are designed for flexibility, visibility and safety. Multiple colors are required for company logos, rig identification numbers and safety markings. With PPC553, a wide range of colours can be used, and because it dries in seconds, even in extreme temperatures, additional colours can be added almost immediately. The coating can be applied to almost any surface with minimum preparation further reducing the downtime required to protect your busy helideck. Meeting the toughest of challenges with our new coating product GCG PPC553 “...giving you lifetime asset protection ” Established in 1985, we have a long heritage of providing the highest quality coatings, using the latest techniques and technologies, applied by trained and qualified experts. Our purpose built yard in Peterhead, North East Scotland, is one of the largest in the UK, with modern facilities for shotblasting and coating any size of installation. We can also work at your premises, on or offshore, in the UK or overseas.
  • 3. GCG PPC553 is a long lasting, fast drying coating ideal for offshore assets, minimising downtime and maximising the longevity of your asset. • Touch dry in seconds • Lasts significantly longer than traditional coatings • Downtime massively reduced • Maintenance free for decades • Extreme low and high temperature application • VOC, CFC and solvent free GCG PPC553 is a spray applied coating that protects topside and subsea equipment including Structural Steel, Pipework, Vessels, Columns and Valves Touch Dry in Seconds • Speeds up the process and improves efficiency • Minimum downtime • Decreases the need for drying space Low and High temperature application • Application range from -5c to above 40c • Low temperature curing make it possible to allow the application process to continue – even at temperatures below freezing • Protection for extreme conditions • Sprayed to any thickness Safe and Clean • Contains no VOCs, CFCs or Solvent • Does not crack, split or warp • Maintenance Free – Easy to clean • Reduces sounds and vibrations • Can be applied directly to black steel, corroded steel or previously coated steel with minimal surface preparation Extensive selection of Colours • Colours designed ensure to meet all oil and gas specifications • Top coats can be applied to any BS, RAL or Pantone colour GCG PPC553 lifetime asset protection “...up to 50 years’ protection for your subsea and topside equipment. ” Contact us +44 (0) 1779 475002 www.gcgshotblasting.co.uk
  • 4. TSA – Thermally Sprayed Aluminium Protecting the asset for 25-30 years until first maintenance, TSA completely protects your assets for three to five times longer than standard paint – that’s only one spell of downtime every 25 years instead of three, four or five. GCG is one of the only companies in the world to have been providing TSA to the oil and gas industry for over 20 years, giving you the peace of mind that you are using the worldwide experts for a skilled, safe and top quality service. Thermal spraying is a technology which protects and greatly extends the life of a wide variety of products in the most hostile environments and in situations where coatings are vital for longevity. The variety of metallised coatings include finishing coatings, such as anti-corrosion or decorative coatings, and engineering coatings such as wear resistant and thermal barrier coatings. Thermal spraying is carried out in a wide range of anti corrosion and engineering markets, including oil and gas, construction, petrochemical and marine. How TSA is being used On location at Bacton gas terminal in Norfolk, TSA was applied to 2”, 4”, 6” and 8” pipework to protect against erosion and corrosion. GCG applied TSA to fractionation columns at Shell’s Mossmorran plant to provide cathodic protection as well as a barrier to corrosion. This was the first large scale application of TSA to vessels in live process areas in Shell. SPECIALIST COATINGS Contact us +44 (0) 1779 475002 www.gcgshotblasting.co.uk Fireproof Coatings Fireproofing is absolutely vital for the oil and gas industry, where hazardous products create potentially dangerous working conditions. Your fire protection has to be reliable and durable while being safe and quick to apply. GCG offers a complete range of passive fire protection with a wide choice of fireproof coatings including intumescent epoxies and cementacious coatings for all classes of hydrocarbon fire, Aviation Jet Fire and general Commercial fire protection. We are licensed approved applicators for the Full Chartek 7 & 8 Range, Pitt-Char XP Range and Leighs M90 Range. Our experienced applicators work efficiently to minimise downtime, giving you guaranteed and long-lasting fireproofing for even the most flammable risks areas. Paint Spraying With paint spraying facilities of over 40,000 square feet, we can apply special coatings such as Glass flake, Non-slip and Anti-fouling. We are approved applicators of all leading paint brands. “Your fire protection has to be reliable and durable while being safe and quick to apply. ” Encapsulation creating unique environment for application of TSA in live gas plant Applying TSA Passive fire protection applied to hydrocarbon vessel at GCG facilities.
  • 5. GCG Shotblasting Services Ltd Unit 3 Upperton Industrial Estate Peterhead Aberdeenshire AB42 3GL www.gcgshotblasting.co.uk Tel: 01779 475002 Fax: 01779 477579 Email: info@gcgshotblasting.co.uk Twitter: @gcgshotblasting GCG GROUP Peterhead to Aberdeen North Sea A90 A90 A982 to Fraserburgh Peterhead Aberdeen Dundee Edinburgh Glasgow Inverness