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By Hemant Sharma
10ME001045
INTRODUCTION OF
COMPANY
 RSMML is multi mineral and multi location enterprise
engaged in mining of Rock Phosphate
 The company is mainly responsible for the production of rock
phosphate.
 The very objective of the company is to achieve cost
effective technological innovations in the mining of minerals.
 Company is focused about mining and marketing of high
grade rock phosphate ore at Jhamar kotra, Udaipur.
 Mining and basification of low grade rock phosphate to
produce high grade rock phosphate concerned at its IBP at
Jhamar kotra , Udaipur.
 Manufacturing and selling of low grade ore as phosphate
fertilizer called RAJPHOS for direct application.
VOCATIONAL TRAINING
CENTRE
 VTC is the training centre which
provides safety training to every
member of the company.
 In this section training officer provides
complete detail about the company.
 In this centre training is provided by
Engineers or the managers of the
company so that workers can work
efficiently in their respective working
areas.
SHOVEL SECTION
SHOVEL SECTION
 The shovels used in RSMML mines is
hydraulically operated.
 After blasting the fragmental material it
is loaded in to dumper by hydraulic
excavators.
 It can load 10 to 12 dumpers in one
hour.
 All shovels are of BEML company and
each costs above 3 crore .
GENERAL PARTS
 Arm
 Sprocket
 Bucket cylinder
 Track frame
 Arm cylinder
 Idler
 Boom
 Boom cylinder
 Bucket
SPECIFICATION:
 Model : Pc 1000-1/BE-1000
 Operating weight : 98,000Kg
TRAVEL SPEED:
 Low 2.4 km/hr
 High 3.4 km/hr
 Swing speed 4.5 rpm Engine
 Rated rpm 1700 rpm
 Flywheel 542 HP
DUMPER SECTION
DUMPER SECTION
 Dumpers are used for the transportation
purpose of raw materials.
 Dumpers unload the raw materials to the
dumping yard ,IBP and crushing plant.
 Each dumper costs more than 3 crore .
 Currently there are 15 dumpers in the
RSMML.
 Tubeless tyres are used in dumpers.
SPECIFICATIONS
 ENGINE
Model : Cummins
Type : water cooled,4cycle turbo
charged,diesel engine
No. of cylinders: 12
 ELECTRICAL SYSTEM
Alternator : 24V,30A
Batteries :12V*4Nos
Lighting : 24
Starting : Electric starter, DELCO
REMY 24 volt*2Nos.
 TRANSMISSION:
Model KOMATSU japan make electric
shift controlled, Transmission
with lock up clutch and
planetary system
 TYRES:
Standard size : 24*49, tube less
Brake system : Wet type, disc brakes
Parking : Shoe type
DRILL SECTION
DRILLING SECTION
 Drilling on hole is the most important
operation in open cast mine. There are
three types of drilling machines and two
compressors are available.
 Types of drilling machines:
1. IDM-45D - 8.5” dia
2. IBH-10 - 6” dia
3. ICM-260 - 4” dia
Why drilling is done?
 Firstly particular site is examine for drilling.
 After drilling is done blasting bombs are
inserted in the holes.
 After this procedure blasting takes place and
the material is loaded to dumpers by the
shovels.
 These materials then send to crushing plants
for further reducing in dimension nearer to 25
mm of size.
 DRILL RODE SIZE:
length : 7.62m
Diameter : 152mm (6”)
Total drill depth : 30.48m (100”)
Number of rods : Four
CRUSHING PLANT
 In RSMML ltd there are two
crushing plants:
(a) Low grade ore crushing
plant(LGO)
(b) High grade ore crushing
plant(HGO)
LOW GRADE ORE
CRUSHING PLANT
 Obtain from open cast mines.
 It contains 16% to 19% of phosphate.
 This low percent ore is made rich upto
34% of phosphate in an IBP plant.
 In LGO plant cone crusing and double
face jaw crushing are used.
 Then the final product is dumped in the
dumping yard and then sold in the
market.
HIGH GRADE ORE
CRUSHING PLANT
 There are two HGO plants in RSMML.
(1) Old crushing plant – capacity 120
tones/hr,established in 1971.
(2) New crushing plant- capacity 180
tones/hr,established in 1992.
 It contains 34% of phosphate and can
be directly sold to the market.
 Jaw crushers are used in HGO plant.
INDUSTRIAL BENIFICATION
PLANT
 The low grade ore which contain 16% to
19% phosphate is treated with some
chemicals like phosphoric acid,
sulphuric acid.
 Then it converted into high grade ore
with 34% phosphate concentration.
 After this the output product is dumped
in the dumping yard.
 From dumping yard these final product
is loaded in the dumpers.
 There can be more than 200 products made
from treating this final material with different
ingredient and then they can be directly
used.
 For final product the material is given to
many small companies like Rama Phosphate
etc which makes final product.
THANK YOU

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RSMML summer training ppt

  • 2. INTRODUCTION OF COMPANY  RSMML is multi mineral and multi location enterprise engaged in mining of Rock Phosphate  The company is mainly responsible for the production of rock phosphate.  The very objective of the company is to achieve cost effective technological innovations in the mining of minerals.  Company is focused about mining and marketing of high grade rock phosphate ore at Jhamar kotra, Udaipur.  Mining and basification of low grade rock phosphate to produce high grade rock phosphate concerned at its IBP at Jhamar kotra , Udaipur.  Manufacturing and selling of low grade ore as phosphate fertilizer called RAJPHOS for direct application.
  • 3. VOCATIONAL TRAINING CENTRE  VTC is the training centre which provides safety training to every member of the company.  In this section training officer provides complete detail about the company.  In this centre training is provided by Engineers or the managers of the company so that workers can work efficiently in their respective working areas.
  • 5. SHOVEL SECTION  The shovels used in RSMML mines is hydraulically operated.  After blasting the fragmental material it is loaded in to dumper by hydraulic excavators.  It can load 10 to 12 dumpers in one hour.  All shovels are of BEML company and each costs above 3 crore .
  • 6. GENERAL PARTS  Arm  Sprocket  Bucket cylinder  Track frame  Arm cylinder  Idler  Boom  Boom cylinder  Bucket
  • 7. SPECIFICATION:  Model : Pc 1000-1/BE-1000  Operating weight : 98,000Kg TRAVEL SPEED:  Low 2.4 km/hr  High 3.4 km/hr  Swing speed 4.5 rpm Engine  Rated rpm 1700 rpm  Flywheel 542 HP
  • 9. DUMPER SECTION  Dumpers are used for the transportation purpose of raw materials.  Dumpers unload the raw materials to the dumping yard ,IBP and crushing plant.  Each dumper costs more than 3 crore .  Currently there are 15 dumpers in the RSMML.  Tubeless tyres are used in dumpers.
  • 10. SPECIFICATIONS  ENGINE Model : Cummins Type : water cooled,4cycle turbo charged,diesel engine No. of cylinders: 12  ELECTRICAL SYSTEM Alternator : 24V,30A Batteries :12V*4Nos
  • 11. Lighting : 24 Starting : Electric starter, DELCO REMY 24 volt*2Nos.  TRANSMISSION: Model KOMATSU japan make electric shift controlled, Transmission with lock up clutch and planetary system  TYRES: Standard size : 24*49, tube less Brake system : Wet type, disc brakes Parking : Shoe type
  • 13. DRILLING SECTION  Drilling on hole is the most important operation in open cast mine. There are three types of drilling machines and two compressors are available.  Types of drilling machines: 1. IDM-45D - 8.5” dia 2. IBH-10 - 6” dia 3. ICM-260 - 4” dia
  • 14. Why drilling is done?  Firstly particular site is examine for drilling.  After drilling is done blasting bombs are inserted in the holes.  After this procedure blasting takes place and the material is loaded to dumpers by the shovels.  These materials then send to crushing plants for further reducing in dimension nearer to 25 mm of size.
  • 15.  DRILL RODE SIZE: length : 7.62m Diameter : 152mm (6”) Total drill depth : 30.48m (100”) Number of rods : Four
  • 16. CRUSHING PLANT  In RSMML ltd there are two crushing plants: (a) Low grade ore crushing plant(LGO) (b) High grade ore crushing plant(HGO)
  • 17. LOW GRADE ORE CRUSHING PLANT  Obtain from open cast mines.  It contains 16% to 19% of phosphate.  This low percent ore is made rich upto 34% of phosphate in an IBP plant.  In LGO plant cone crusing and double face jaw crushing are used.  Then the final product is dumped in the dumping yard and then sold in the market.
  • 18. HIGH GRADE ORE CRUSHING PLANT  There are two HGO plants in RSMML. (1) Old crushing plant – capacity 120 tones/hr,established in 1971. (2) New crushing plant- capacity 180 tones/hr,established in 1992.  It contains 34% of phosphate and can be directly sold to the market.  Jaw crushers are used in HGO plant.
  • 19. INDUSTRIAL BENIFICATION PLANT  The low grade ore which contain 16% to 19% phosphate is treated with some chemicals like phosphoric acid, sulphuric acid.  Then it converted into high grade ore with 34% phosphate concentration.  After this the output product is dumped in the dumping yard.  From dumping yard these final product is loaded in the dumpers.
  • 20.  There can be more than 200 products made from treating this final material with different ingredient and then they can be directly used.  For final product the material is given to many small companies like Rama Phosphate etc which makes final product.