2. INTRODUCTION OF
COMPANY
RSMML is multi mineral and multi location enterprise
engaged in mining of Rock Phosphate
The company is mainly responsible for the production of rock
phosphate.
The very objective of the company is to achieve cost
effective technological innovations in the mining of minerals.
Company is focused about mining and marketing of high
grade rock phosphate ore at Jhamar kotra, Udaipur.
Mining and basification of low grade rock phosphate to
produce high grade rock phosphate concerned at its IBP at
Jhamar kotra , Udaipur.
Manufacturing and selling of low grade ore as phosphate
fertilizer called RAJPHOS for direct application.
3. VOCATIONAL TRAINING
CENTRE
VTC is the training centre which
provides safety training to every
member of the company.
In this section training officer provides
complete detail about the company.
In this centre training is provided by
Engineers or the managers of the
company so that workers can work
efficiently in their respective working
areas.
5. SHOVEL SECTION
The shovels used in RSMML mines is
hydraulically operated.
After blasting the fragmental material it
is loaded in to dumper by hydraulic
excavators.
It can load 10 to 12 dumpers in one
hour.
All shovels are of BEML company and
each costs above 3 crore .
6. GENERAL PARTS
Arm
Sprocket
Bucket cylinder
Track frame
Arm cylinder
Idler
Boom
Boom cylinder
Bucket
7. SPECIFICATION:
Model : Pc 1000-1/BE-1000
Operating weight : 98,000Kg
TRAVEL SPEED:
Low 2.4 km/hr
High 3.4 km/hr
Swing speed 4.5 rpm Engine
Rated rpm 1700 rpm
Flywheel 542 HP
9. DUMPER SECTION
Dumpers are used for the transportation
purpose of raw materials.
Dumpers unload the raw materials to the
dumping yard ,IBP and crushing plant.
Each dumper costs more than 3 crore .
Currently there are 15 dumpers in the
RSMML.
Tubeless tyres are used in dumpers.
10. SPECIFICATIONS
ENGINE
Model : Cummins
Type : water cooled,4cycle turbo
charged,diesel engine
No. of cylinders: 12
ELECTRICAL SYSTEM
Alternator : 24V,30A
Batteries :12V*4Nos
11. Lighting : 24
Starting : Electric starter, DELCO
REMY 24 volt*2Nos.
TRANSMISSION:
Model KOMATSU japan make electric
shift controlled, Transmission
with lock up clutch and
planetary system
TYRES:
Standard size : 24*49, tube less
Brake system : Wet type, disc brakes
Parking : Shoe type
13. DRILLING SECTION
Drilling on hole is the most important
operation in open cast mine. There are
three types of drilling machines and two
compressors are available.
Types of drilling machines:
1. IDM-45D - 8.5” dia
2. IBH-10 - 6” dia
3. ICM-260 - 4” dia
14. Why drilling is done?
Firstly particular site is examine for drilling.
After drilling is done blasting bombs are
inserted in the holes.
After this procedure blasting takes place and
the material is loaded to dumpers by the
shovels.
These materials then send to crushing plants
for further reducing in dimension nearer to 25
mm of size.
15. DRILL RODE SIZE:
length : 7.62m
Diameter : 152mm (6”)
Total drill depth : 30.48m (100”)
Number of rods : Four
16. CRUSHING PLANT
In RSMML ltd there are two
crushing plants:
(a) Low grade ore crushing
plant(LGO)
(b) High grade ore crushing
plant(HGO)
17. LOW GRADE ORE
CRUSHING PLANT
Obtain from open cast mines.
It contains 16% to 19% of phosphate.
This low percent ore is made rich upto
34% of phosphate in an IBP plant.
In LGO plant cone crusing and double
face jaw crushing are used.
Then the final product is dumped in the
dumping yard and then sold in the
market.
18. HIGH GRADE ORE
CRUSHING PLANT
There are two HGO plants in RSMML.
(1) Old crushing plant – capacity 120
tones/hr,established in 1971.
(2) New crushing plant- capacity 180
tones/hr,established in 1992.
It contains 34% of phosphate and can
be directly sold to the market.
Jaw crushers are used in HGO plant.
19. INDUSTRIAL BENIFICATION
PLANT
The low grade ore which contain 16% to
19% phosphate is treated with some
chemicals like phosphoric acid,
sulphuric acid.
Then it converted into high grade ore
with 34% phosphate concentration.
After this the output product is dumped
in the dumping yard.
From dumping yard these final product
is loaded in the dumpers.
20. There can be more than 200 products made
from treating this final material with different
ingredient and then they can be directly
used.
For final product the material is given to
many small companies like Rama Phosphate
etc which makes final product.