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OBT554
Unit 5
Dr K.Geetha
Associate Professor, Dept of
Biotechnology, Kamaraj College of Engg
& Tech, Madurai
Introduction
• Ultrasound waves are similar to sound waves but, having a frequency above
16 kHz, cannot be detected by the human ear.
• Ultrasound refers to sound waves, mechanical vibrations, which propagate
through solids, liquids and gases with a frequency greater than the upper
limit of human hearing.
• Use of ultrasound in food processing includes extraction, drying,
crystallization, filtration, defoaming, homogenization and also use of
ultrasound as preservation technique.
• The principle aim of this technology is to reduce the processing time, save
energy and improve the shelf life and quality of food products.
 Sound waves can propagate
parallel or perpendicular to
the direction of travel through
a material.
 Parallel waves are known as
longitudinal waves.
 Perpendicular waves are also
known as shear waves.
Ultrasound generation
 Ultrasonic wave producing system contains the
generator, transducer and the application system.
• Generator: It produces mechanical energy.
• Transducer: It converts mechanical energy into the
sound energy at ultrasonic frequencies.
 There are 3 types of Transducer:
1) Fluid-driven
2) Magnetostrictive
3) Piezoelectric
F
Ultrasound in food preservation
 Microbial inactivation
 Spore Inactivation
 Enzyme inactivation
Ultrasound in food preservation
 Microbial inactivation mechanism: By Cavitation
phenomena.
 During the cavitation process it changes the pressure
and temperature cause break- down of cell walls,
disruption and thinning of cell membranes and DNA
will be damage.
 The inactivation effect of ultrasound has also been
attributed to the generation of intracellular cavitation and
these mechanical shocks can disrupt cellular structural and
functional components up to the point of cell lysis.
Uses of Ultrasound in Food Processing
 Filtration and drying
 Freezing
 Mixing and homogenization
 Defoaming
 Crystallization of fats, sugars etc
 Cutting
 Degassing
HIGH PRESSURE
PROCESSING (HPP)
HIGH PRESSURE PROCESSING (HPP)
 High Pressure Processing is also known as “High
Hydrostatic Pressure” or “Ultra High Pressure”
processing. Also known as PASCALIZATION.
 HPP uses up to 900MPa to kill many of the
microorganisms found in foods, even at room
temperature without degrading vitamins, flavor and
colour molecules in the process .
 Food packages are loaded onto the vessel and the top is
closed.
 The pressure medium usually water is pumped into the
vessel from the bottom.
 Once the desired pressure is reached, the pumping is
stopped, valves are closed, pressure can be maintained
without further need for energy input.
Principle
 The high pressure is applied in an “isostatic” manner
such that all regions of food experience a uniform
pressure, unlike heat processing where temperature
gradients are established.
 Non-thermal processing technology (combination
with heat possible) for obtaining microbiologically safe
food products while avoiding undesirable changes in the
sensory, physicochemical, and nutritional properties of
foods.
 First research in 1890s –milk pathogens
 First commercialized in Japan in the early 1990s for
pasteurization of acid foods for chilled storage
 High pressure treated foodstuffs have been marketed in
Japan since 1990, in Europe and the United States since
1996 and Australia since 2001
 Rapid commercialization since 2000
Components
 A pressure vessel and its closure
 A pressure generation system
 A temperature control device
 A materials handling system
Two methods of processing foods
1.In container processing
 Applied to all solid and liquid foods
 Minimal risk of post processing contamination and Easier
cleaning.
2.Bulk processing
 Simple material handling
 Great flexible in choice of container
Applications
 Sterilization of heat sensitive ingredients like
shellfish, flavorings, and vitamins.
 Sterilization of fruits and fruit products, sauces,
pickles, yoghurt, pasteurization of meat and
vegetables, decontamination of high risk products,
high value products
Advantages
 Reduced processing time,
 Uniformity of treatment,
 Low energy consumption,
 Elimination of chemical preservatives.
Fermentation as
Preservation Tool
Fermentation Definition
 A process in which microorganisms change the
sensory (flavor, odor, etc.) and functional properties of
a food to produce an end product that is desirable to
the consumer.
Common Fermented Foods
Fermentation as a Preservation Method
 To reduce or prevent microbial spoilage of food, four
basic principles can be applied:
1. Minimize the level of microbial contamination onto
the food
2. Inhibit the growth of the contaminating microflora
3. Kill the contaminating microorganisms
4. Remove the contaminating microorganisms
 Fermentations use a combination of the first three
principles.
Factors Produced by the Metabolic Activity of
Microorganisms that can Contribute to the Increased
Stability and Safety of Fermented Foods
Examples of Microbial Metabolic End Products
Used in Fermented Foods
Potential Benefits of Fermented Foods
Microorganisms Used in Food Fermentations
1. Lactic Acid Bacteria
Lactic Acid Bacteria
Genera of Lactic Acid Bacteria Commonly Used
in Food Fermentations
Potential Health Benefits from Lactic Acid Bacteria
2. Acetic Acid Bacteria
 The acetic acid bacteria consist of two genera,
Acetobacter and Gluconobacter.
 Acetobacter can eventually oxidize acetic acid to
carbon dioxide and water using Krebs cycle enzymes
referred to as over oxidation.
 This is not the case with Gluconobacter.
 The most desirable action of acetic acid bacteria is in
the production of vinegar.
Gluconobacter
3. Yeasts
 Saccharomyces cerevisiae is the most frequently used
and many variants are available.
 Saccharomyces cerevisiae ferments glucose but does
not ferment lactose or starch directly.
 Yeasts are used to produce ethanol, CO2, flavor, and
aroma.
Saccharomyces cerevisiae
4. Molds
 The majority of fungal species have filamentous
hyphae and are referred to as molds.
 The Aspergillus species are often responsible for
undesirable changes in foods, although some species
such as A. oryzae are used in fermentations of
soybeans to make miso and soy sauce.
 Mucor and Rhizopus are also used in some traditional
food fermentations.
 Rhizopus oligosporus is considered essential in the
production of tempeh from soybeans.
Aspergillus
Few Examples
 The sprouting of grains, seeds, and nuts, multiplies the amino acid,
vitamin, and mineral content and antioxidant qualities of the starting
product.
 Fermented beans are easier for our bodies to digest, like the proteins
found in soy beans that are nearly indigestible until fermented.
 Fermented dairy products, like, cheese, yogurt, and kifir, can be
consumed by those not able to digest the raw milk, and aid the digestion
and well-being for those with lactose intolerance and autism.
 Porridge made from grains allowed to ferment increases the
nutritional values so much that it reduces the risk of disease in children.
 The news is full of reports about the health benefits of probotic
supplements (beneficial bacterial cultures for microbial balance in the
body) fighting cancer and other diseases. Ex: Yakult
 Vinegar is used to leach out certain flavors and compounds from plant
materials to make healthy and tasty additions to our meals
Ultrasound and Fermentation in Food Processing

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Ultrasound and Fermentation in Food Processing

  • 1. OBT554 Unit 5 Dr K.Geetha Associate Professor, Dept of Biotechnology, Kamaraj College of Engg & Tech, Madurai
  • 2.
  • 3. Introduction • Ultrasound waves are similar to sound waves but, having a frequency above 16 kHz, cannot be detected by the human ear. • Ultrasound refers to sound waves, mechanical vibrations, which propagate through solids, liquids and gases with a frequency greater than the upper limit of human hearing. • Use of ultrasound in food processing includes extraction, drying, crystallization, filtration, defoaming, homogenization and also use of ultrasound as preservation technique. • The principle aim of this technology is to reduce the processing time, save energy and improve the shelf life and quality of food products.
  • 4.
  • 5.  Sound waves can propagate parallel or perpendicular to the direction of travel through a material.  Parallel waves are known as longitudinal waves.  Perpendicular waves are also known as shear waves.
  • 6. Ultrasound generation  Ultrasonic wave producing system contains the generator, transducer and the application system. • Generator: It produces mechanical energy. • Transducer: It converts mechanical energy into the sound energy at ultrasonic frequencies.  There are 3 types of Transducer: 1) Fluid-driven 2) Magnetostrictive 3) Piezoelectric
  • 7. F
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  • 10. Ultrasound in food preservation  Microbial inactivation  Spore Inactivation  Enzyme inactivation
  • 11. Ultrasound in food preservation  Microbial inactivation mechanism: By Cavitation phenomena.  During the cavitation process it changes the pressure and temperature cause break- down of cell walls, disruption and thinning of cell membranes and DNA will be damage.  The inactivation effect of ultrasound has also been attributed to the generation of intracellular cavitation and these mechanical shocks can disrupt cellular structural and functional components up to the point of cell lysis.
  • 12. Uses of Ultrasound in Food Processing  Filtration and drying  Freezing  Mixing and homogenization  Defoaming  Crystallization of fats, sugars etc  Cutting  Degassing
  • 14. HIGH PRESSURE PROCESSING (HPP)  High Pressure Processing is also known as “High Hydrostatic Pressure” or “Ultra High Pressure” processing. Also known as PASCALIZATION.  HPP uses up to 900MPa to kill many of the microorganisms found in foods, even at room temperature without degrading vitamins, flavor and colour molecules in the process .  Food packages are loaded onto the vessel and the top is closed.  The pressure medium usually water is pumped into the vessel from the bottom.  Once the desired pressure is reached, the pumping is stopped, valves are closed, pressure can be maintained without further need for energy input.
  • 15. Principle  The high pressure is applied in an “isostatic” manner such that all regions of food experience a uniform pressure, unlike heat processing where temperature gradients are established.
  • 16.  Non-thermal processing technology (combination with heat possible) for obtaining microbiologically safe food products while avoiding undesirable changes in the sensory, physicochemical, and nutritional properties of foods.  First research in 1890s –milk pathogens  First commercialized in Japan in the early 1990s for pasteurization of acid foods for chilled storage  High pressure treated foodstuffs have been marketed in Japan since 1990, in Europe and the United States since 1996 and Australia since 2001  Rapid commercialization since 2000
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  • 18. Components  A pressure vessel and its closure  A pressure generation system  A temperature control device  A materials handling system
  • 19.
  • 20.
  • 21. Two methods of processing foods 1.In container processing  Applied to all solid and liquid foods  Minimal risk of post processing contamination and Easier cleaning. 2.Bulk processing  Simple material handling  Great flexible in choice of container
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  • 23.
  • 24. Applications  Sterilization of heat sensitive ingredients like shellfish, flavorings, and vitamins.  Sterilization of fruits and fruit products, sauces, pickles, yoghurt, pasteurization of meat and vegetables, decontamination of high risk products, high value products
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  • 28. Advantages  Reduced processing time,  Uniformity of treatment,  Low energy consumption,  Elimination of chemical preservatives.
  • 29.
  • 31. Fermentation Definition  A process in which microorganisms change the sensory (flavor, odor, etc.) and functional properties of a food to produce an end product that is desirable to the consumer.
  • 33. Fermentation as a Preservation Method  To reduce or prevent microbial spoilage of food, four basic principles can be applied: 1. Minimize the level of microbial contamination onto the food 2. Inhibit the growth of the contaminating microflora 3. Kill the contaminating microorganisms 4. Remove the contaminating microorganisms  Fermentations use a combination of the first three principles.
  • 34. Factors Produced by the Metabolic Activity of Microorganisms that can Contribute to the Increased Stability and Safety of Fermented Foods
  • 35. Examples of Microbial Metabolic End Products Used in Fermented Foods
  • 36. Potential Benefits of Fermented Foods
  • 37. Microorganisms Used in Food Fermentations
  • 38. 1. Lactic Acid Bacteria
  • 40. Genera of Lactic Acid Bacteria Commonly Used in Food Fermentations
  • 41. Potential Health Benefits from Lactic Acid Bacteria
  • 42. 2. Acetic Acid Bacteria  The acetic acid bacteria consist of two genera, Acetobacter and Gluconobacter.  Acetobacter can eventually oxidize acetic acid to carbon dioxide and water using Krebs cycle enzymes referred to as over oxidation.  This is not the case with Gluconobacter.  The most desirable action of acetic acid bacteria is in the production of vinegar.
  • 44. 3. Yeasts  Saccharomyces cerevisiae is the most frequently used and many variants are available.  Saccharomyces cerevisiae ferments glucose but does not ferment lactose or starch directly.  Yeasts are used to produce ethanol, CO2, flavor, and aroma.
  • 46. 4. Molds  The majority of fungal species have filamentous hyphae and are referred to as molds.  The Aspergillus species are often responsible for undesirable changes in foods, although some species such as A. oryzae are used in fermentations of soybeans to make miso and soy sauce.  Mucor and Rhizopus are also used in some traditional food fermentations.  Rhizopus oligosporus is considered essential in the production of tempeh from soybeans.
  • 48. Few Examples  The sprouting of grains, seeds, and nuts, multiplies the amino acid, vitamin, and mineral content and antioxidant qualities of the starting product.  Fermented beans are easier for our bodies to digest, like the proteins found in soy beans that are nearly indigestible until fermented.  Fermented dairy products, like, cheese, yogurt, and kifir, can be consumed by those not able to digest the raw milk, and aid the digestion and well-being for those with lactose intolerance and autism.  Porridge made from grains allowed to ferment increases the nutritional values so much that it reduces the risk of disease in children.  The news is full of reports about the health benefits of probotic supplements (beneficial bacterial cultures for microbial balance in the body) fighting cancer and other diseases. Ex: Yakult  Vinegar is used to leach out certain flavors and compounds from plant materials to make healthy and tasty additions to our meals