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Evaluation Of Parenterals
Prepared by :
Geeta Madan Khillari
( M. Pharmacy , Pharmaceutics )
Roll Number : 07
Guided By :
Dr. Nilesh Kulkarni sir
Professor of pharmaceutics
PES Modern College of Pharmacy,
Pune.
Evaluation :
1. In process quality control test :
a. Conductivity measurement
b. Volume filled
c. Temperature for heat sterility product
d. Environmental control test
e. pH measurement
2. Finished Product Quality Control Test :
a. Content Uniformity Test
b. Leaker test
c. Pyrogen test
d. Sterility test
e. Particulate test
A. In process quality control test :
1. Conductivity measurement :
• Conductivity is measured by conductometer.
• It measures the conductivity of vehicle used in sterile preparation.
• Conductivity of pure water is 0.55 microsiemens /cm.
2. Volume filled :
• An injection container is filled with a volume in slight excess of the labeled size.
3. Temperature for heat sterility product :
• Temperature can be measured by normal thermometer. It is important to maintain
the constant temperature during heat sterilization of product.
• The temperature changes may cause some undesirable changes like change in
potency, change in isotonicity.
4. pH measurement :
• Two different types of methods used in measurement of pH.
1. Dip a piece of pH paper into the sample.
2. pH meter.
B. Finished product quality control test :
1. Content uniformity test :
• 30 sterile units are selected from each batch.
• The weight of 10 individual sterile units is noted and the content is removed from
them and empty individual sterile unit is weighed accurately again.
• Then net weight is calculated by subtracting empty sterile unit weight form gross
weight.
• The dose uniformity is met if the amount of active ingredient is within the range of
85-115.0% of label claim.
• Relative standard deviation is equal to or less than 6.0%.
• If one unit is outside the range of 85-115.0%, and none of the sterile unit is outside
the range of 75- 125.0% or if the relative standard deviation of the resultant is
greater than 6.0% ,or if both condition prevail, an additional 20 sterile unit should
be tested.
• The sterile units meet the requirements if not more than one unit is out side the
range of 85-115%, no unit is outside the range of 75-125.0% and the calculated
relative standard deviation is NMT 7.8%.
2. Leaker test :
• Leaker test for ampoules is intended to detect incompletely sealed ampoules so
that they can be discarded in order to maintain sterile condition of the medicines.
• Tip seals are more likely to be incompletely closed than pull seals.
• Open capillaries or cracks at the point of seal result in leakers.
• The leaker test is performed by immersing the ampoules in a dye solution, such as
1% Methylene blue, and applying at least 25 inches of vaccum for a minimum of
15 mins.
• Detection of leaker is prominent when ampoules are immersed in a bath of dye
during autoclaving as this has advantage of acomplishing both leaker detection
and sterilization in one operation.
• Another means of testing for leakers is a high frequency spark test system which
detect presence of pinholes in ampoules.
• Bottles and vials are not subjected to such a vaccum test because of the flexibility
of the rubber closure.
3. Pyrogen test :
• The test involves measurement of the rise in body temperature of rabbits following
the IV injection of a sterile solution into ear vein of rabbit.
• Dose not exceeding 10 ml per kg injected intravenously within a period of not
more than 10 mins.
• Test animals: Use healthy, preferably of the same variety.
• Recording of temperature: Clinical thermometer, thermistor.
• The Pyrogen test is designed to limit the risk of febrile reaction following
parenteral administration of drugs.
• It includes both In vitro and In vivo tests.
1. In Vitro Test / LAL Test
2. In Vivo Test / Rabbit Test
A. LAL test : In-vitro
• Limulus Amoebocyte Lysate Test (In Vitro Test) In Vitro assay used to detect the
presence and concentration of bacterial endotoxins in drugs and biological
products.
• Limulus Amoebocyte Lysate (LAL) is an aqueous extract of blood cells
(amoebocytes) from the horseshoe crab, Limulus polyphemus.
Procedure :
• This test based on the primitive blood-clotting mechanism of the horseshoe crab.
1. Enzyme located on the crab’s amoebocyte blood cells + Endotoxins.
2. Inhibition of enzymatic coagulation cascade.
3. Proteinaceous gel.
• LAL reacts with bacterial endotoxin or lipopolysaccharide (LPS) , which is a
membrane component of gram negative bacteria and forms gel which is then used
for the detection and quantification of bacterial endotoxin.
Sample + LAL (ml) =Gel formation
B. Rabbit test (Sham test ): In-vivo
• The test involved the measurement of rise in body temperature of rabbits IV
injection of sterile solution of substance being examined.
• Animal used : Select same variety of healthy mature rabbits weighing less than
1.5 kg & should maintain balanced diet. They should not show any loss of body
weight during preceding week test.
• Sham test : is performed to select proper animal for main tests.
• Rabbit test :Qualitative study response test.
• Rabbit pyrogen test is an in-vivo test to detect pyrogen immediately.
• Rabbits have similar pyrogen tolerance to humans, so by observing a change in
body temperature in rabbits it is possible to make a determination of the presence
of the pyrogens.
• This method can detect non-bacterial endotoxin pyrogen as well as bacterial
endotoxins.
Temperature measurement :
1. PRELIMINARY TEST(SHAM TEST):
• If animals are used for the first time in a pyrogen test or have not been used during
the 2 previous weeks, condition them 1 to 3 days before testing the substance by
injecting IV 10ml per kg pyrogen free saline solution warmed to about 38.5°.
• Record the temperature of the animals, beginning at least 90 mins before injection
and continuing for 3 hours after injection.
• Any animal showing a temperature variation of 0.6° or more must not be used in
main test.
2. MAIN TEST :
• Carry out the test using a group of 3 rabbits.
• Preparation of the sample: Dissolve the substance in, or dilute with, pyrogen free
saline solution. Warm the liquid to approximately 38.5° before injection.
PROCEDURE :
1. Inject the solution under examination slowly into the marginal veins of the ear of
each rabbit over a period not exceeding 4 mins.
2. Record the temperature of each animal at half hourly intervals for 3 hours after
injection.
3. The difference between the initial temperature and the maximum temperature
which is the highest temperature recorded for a rabbit is taken to be its response.
Result :
No.of Rabbits Individual
temp. rise
Temp. rise in
groups
Test
3 Rabbits 0.6 1.4 Passes
If above not
passes
3+5=8 Rabbit
0.6 3.7 Passes
3. Sterility test :
• Sterility is defines as freedom from the presence of viable microorganism.
• Sterility test is define as microbiological test applied to sterile product to show are
the product manufactured and processed under specification guided by cGMP.
Media to be used in sterility test :
a. Fluid Thioglycollate Medium
b. Soyabean-casein
c. Digest Medium
Methods:
a. Method A- Membrane filtration method
b. Method B- Direct inoculation method
A. Membrane filtration method :
• A membrane has a nominal pore size not greater than 0.45μ and diameter of
approximately 50mm.
• This method basically involves filtration of Sample through membrane filters.
• The filtration is assisted under Vacuum, after filtration completion the membrane
is cut into 2 halves and one halve is placed in two test tubes containing FTM,
SCDM medium.
• Incubate the media for not less than 14 days.
B. Direct inoculation method :
• It involves a direct inoculation of required volume of a sample in two tests tube
containing a culture medium that is FTM, SCDM.
• Volume of the preparation under examination is not more than 10% of the volume
of the medium.
• Incubate the inoculated media for not less than 14 days.
4. Particulate test :
• Particulate matter refers to the extraneous, mobile, undissolved particles, other
than gas bubbles, unintentionally present in the solutions.
• Two methods are used:
A. Method A-Light Obscuration Particle Count Test
B. Method B-Microscopic Particle Count test
A. Light Obscuration Particle Count Test :
• Use a suitable apparatus based on the principle of light blockage which allows an
automatic determination of the size of particles and the number of particles
according to size.
B. Microscopic Particle Count test :
• Wet the inside of the filter holder fitted with the membrane filter with several
millilitre of particle-free water .
• Transfer the total volume of a solution pool or of a single unit to the filtration
funnel, and apply vacuum.
• Place the filter in a Petri dish and allow the filter to air-dry.
• After the filter has been dried, place the Petri dish on the stage of the microscope,
scan the entire membrane filter under the reflected light from the illuminating
device, and count the number of particles.

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Evaluation of parenterals

  • 1. Evaluation Of Parenterals Prepared by : Geeta Madan Khillari ( M. Pharmacy , Pharmaceutics ) Roll Number : 07 Guided By : Dr. Nilesh Kulkarni sir Professor of pharmaceutics PES Modern College of Pharmacy, Pune.
  • 2. Evaluation : 1. In process quality control test : a. Conductivity measurement b. Volume filled c. Temperature for heat sterility product d. Environmental control test e. pH measurement 2. Finished Product Quality Control Test : a. Content Uniformity Test b. Leaker test c. Pyrogen test d. Sterility test e. Particulate test
  • 3. A. In process quality control test : 1. Conductivity measurement : • Conductivity is measured by conductometer. • It measures the conductivity of vehicle used in sterile preparation. • Conductivity of pure water is 0.55 microsiemens /cm. 2. Volume filled : • An injection container is filled with a volume in slight excess of the labeled size.
  • 4. 3. Temperature for heat sterility product : • Temperature can be measured by normal thermometer. It is important to maintain the constant temperature during heat sterilization of product. • The temperature changes may cause some undesirable changes like change in potency, change in isotonicity. 4. pH measurement : • Two different types of methods used in measurement of pH. 1. Dip a piece of pH paper into the sample. 2. pH meter.
  • 5. B. Finished product quality control test : 1. Content uniformity test : • 30 sterile units are selected from each batch. • The weight of 10 individual sterile units is noted and the content is removed from them and empty individual sterile unit is weighed accurately again. • Then net weight is calculated by subtracting empty sterile unit weight form gross weight. • The dose uniformity is met if the amount of active ingredient is within the range of 85-115.0% of label claim. • Relative standard deviation is equal to or less than 6.0%. • If one unit is outside the range of 85-115.0%, and none of the sterile unit is outside the range of 75- 125.0% or if the relative standard deviation of the resultant is greater than 6.0% ,or if both condition prevail, an additional 20 sterile unit should be tested.
  • 6. • The sterile units meet the requirements if not more than one unit is out side the range of 85-115%, no unit is outside the range of 75-125.0% and the calculated relative standard deviation is NMT 7.8%. 2. Leaker test : • Leaker test for ampoules is intended to detect incompletely sealed ampoules so that they can be discarded in order to maintain sterile condition of the medicines. • Tip seals are more likely to be incompletely closed than pull seals. • Open capillaries or cracks at the point of seal result in leakers. • The leaker test is performed by immersing the ampoules in a dye solution, such as 1% Methylene blue, and applying at least 25 inches of vaccum for a minimum of 15 mins. • Detection of leaker is prominent when ampoules are immersed in a bath of dye during autoclaving as this has advantage of acomplishing both leaker detection and sterilization in one operation.
  • 7. • Another means of testing for leakers is a high frequency spark test system which detect presence of pinholes in ampoules. • Bottles and vials are not subjected to such a vaccum test because of the flexibility of the rubber closure. 3. Pyrogen test : • The test involves measurement of the rise in body temperature of rabbits following the IV injection of a sterile solution into ear vein of rabbit. • Dose not exceeding 10 ml per kg injected intravenously within a period of not more than 10 mins. • Test animals: Use healthy, preferably of the same variety. • Recording of temperature: Clinical thermometer, thermistor.
  • 8. • The Pyrogen test is designed to limit the risk of febrile reaction following parenteral administration of drugs. • It includes both In vitro and In vivo tests. 1. In Vitro Test / LAL Test 2. In Vivo Test / Rabbit Test A. LAL test : In-vitro • Limulus Amoebocyte Lysate Test (In Vitro Test) In Vitro assay used to detect the presence and concentration of bacterial endotoxins in drugs and biological products. • Limulus Amoebocyte Lysate (LAL) is an aqueous extract of blood cells (amoebocytes) from the horseshoe crab, Limulus polyphemus.
  • 9. Procedure : • This test based on the primitive blood-clotting mechanism of the horseshoe crab. 1. Enzyme located on the crab’s amoebocyte blood cells + Endotoxins. 2. Inhibition of enzymatic coagulation cascade. 3. Proteinaceous gel. • LAL reacts with bacterial endotoxin or lipopolysaccharide (LPS) , which is a membrane component of gram negative bacteria and forms gel which is then used for the detection and quantification of bacterial endotoxin. Sample + LAL (ml) =Gel formation
  • 10. B. Rabbit test (Sham test ): In-vivo • The test involved the measurement of rise in body temperature of rabbits IV injection of sterile solution of substance being examined. • Animal used : Select same variety of healthy mature rabbits weighing less than 1.5 kg & should maintain balanced diet. They should not show any loss of body weight during preceding week test. • Sham test : is performed to select proper animal for main tests. • Rabbit test :Qualitative study response test. • Rabbit pyrogen test is an in-vivo test to detect pyrogen immediately. • Rabbits have similar pyrogen tolerance to humans, so by observing a change in body temperature in rabbits it is possible to make a determination of the presence of the pyrogens. • This method can detect non-bacterial endotoxin pyrogen as well as bacterial endotoxins.
  • 11. Temperature measurement : 1. PRELIMINARY TEST(SHAM TEST): • If animals are used for the first time in a pyrogen test or have not been used during the 2 previous weeks, condition them 1 to 3 days before testing the substance by injecting IV 10ml per kg pyrogen free saline solution warmed to about 38.5°. • Record the temperature of the animals, beginning at least 90 mins before injection and continuing for 3 hours after injection. • Any animal showing a temperature variation of 0.6° or more must not be used in main test. 2. MAIN TEST : • Carry out the test using a group of 3 rabbits. • Preparation of the sample: Dissolve the substance in, or dilute with, pyrogen free saline solution. Warm the liquid to approximately 38.5° before injection.
  • 12. PROCEDURE : 1. Inject the solution under examination slowly into the marginal veins of the ear of each rabbit over a period not exceeding 4 mins. 2. Record the temperature of each animal at half hourly intervals for 3 hours after injection. 3. The difference between the initial temperature and the maximum temperature which is the highest temperature recorded for a rabbit is taken to be its response. Result : No.of Rabbits Individual temp. rise Temp. rise in groups Test 3 Rabbits 0.6 1.4 Passes If above not passes 3+5=8 Rabbit 0.6 3.7 Passes
  • 13. 3. Sterility test : • Sterility is defines as freedom from the presence of viable microorganism. • Sterility test is define as microbiological test applied to sterile product to show are the product manufactured and processed under specification guided by cGMP. Media to be used in sterility test : a. Fluid Thioglycollate Medium b. Soyabean-casein c. Digest Medium Methods: a. Method A- Membrane filtration method b. Method B- Direct inoculation method
  • 14. A. Membrane filtration method : • A membrane has a nominal pore size not greater than 0.45Îź and diameter of approximately 50mm. • This method basically involves filtration of Sample through membrane filters. • The filtration is assisted under Vacuum, after filtration completion the membrane is cut into 2 halves and one halve is placed in two test tubes containing FTM, SCDM medium. • Incubate the media for not less than 14 days. B. Direct inoculation method : • It involves a direct inoculation of required volume of a sample in two tests tube containing a culture medium that is FTM, SCDM. • Volume of the preparation under examination is not more than 10% of the volume of the medium. • Incubate the inoculated media for not less than 14 days.
  • 15. 4. Particulate test : • Particulate matter refers to the extraneous, mobile, undissolved particles, other than gas bubbles, unintentionally present in the solutions. • Two methods are used: A. Method A-Light Obscuration Particle Count Test B. Method B-Microscopic Particle Count test A. Light Obscuration Particle Count Test : • Use a suitable apparatus based on the principle of light blockage which allows an automatic determination of the size of particles and the number of particles according to size.
  • 16. B. Microscopic Particle Count test : • Wet the inside of the filter holder fitted with the membrane filter with several millilitre of particle-free water . • Transfer the total volume of a solution pool or of a single unit to the filtration funnel, and apply vacuum. • Place the filter in a Petri dish and allow the filter to air-dry. • After the filter has been dried, place the Petri dish on the stage of the microscope, scan the entire membrane filter under the reflected light from the illuminating device, and count the number of particles.