2. Work in Process Management
Accurate Status reports confirmed on factory site.
Fabric and materials confirmation to approved specification
Cutting QC to approved pattern confirmation
Pre-production meeting monitoring and attendance.
Assist your QC and Merchandisers in “Problem solving”
3. Standard Operating Procedures(SOP)
Complete implementation and training on our exclusive SOP on all processes from
development to shipping. It is a zero defects system design
The Full SOP ensures a high degree of QUALITY ASSURANCE and a ”predictable
result”
Review of clients SOP in pre-production and factory processes with
recommendation for improvement or additions and establishment of a “Company
System”
Full D-Squared SOP Flow Chart follows:
4. DESIGN &
DEVELOPMENT
FABRICS
D1
FABRIC
DEVELOPME
NT AND
PROTO
SAMPLE
D2
CUSTOME
R
APPROVED
SMS &
BULK
FABRIC
D3
Development
Sample
FACTORY
ASSIGNMENT
D5
Tech
Pack
Review
M3
Bill of
Material
M4
FACTORY
ASSIGNMENT
M5
FACTORY
TECH
PACK
REVIEW
M6
Work in
process
calendar
M7
FIT
SAMPL
E
M8
PRE-
PRODUCTION
SAMPLE
M9
PRE-
PRODUCTION
MEETING
M10
QC FILE
M11
TOP of
Production
SAMPLE
M13
Post
Production
Meeting
M14
Materials
Testing &
inspection
M12
FABRIC
INSPECTION
AND
RELAXING
Marker and
Pattern
verification
CUTTING
INSPECTION
P1
Trims
Inspection &
Sorting
Control
First Bundle
&In Line
Inspection
P3
SEND OUT
CONTROL
S
End of line
INSPECTION
P4
IRONING
PROCEDURE
FINAL
INSPECTION
PROCEDURE
SHIPPING
PROCESS
Bagging
and
Packing
FABRIC
SWATC
H
BOOKS
D4
BULK
ORDER
ENTRY
M1
CUSTOME
R PO &
ORDER
ENTRY
M2
JUMP
SIZE SET
DYE AND
WASH
CONTROL
P2
SEWING LINE
PROCEEDURE
AND ORDER
OF
OPERATIONS
CUTTING
PROCEEDURE
EMBROIDERY
AND PRINT
INSPECTION
TECHNICAL
DEPARTMEN
T
REVIEW
FINISHING
PPROCEDUR
E
COLOR
APPROVAL
PRINT
APPROVAL
TRIMS
APPROVAL
INVOICING
AND ASN
O6
CUSTOMER
COMPLIANCE
REVIEW
O1
HAZARDOUS
CHEMICAL
AND
LEAKAGE
UCC -128
LABELS
AND PACK
O5
HAZARDOUS
MATERIALS
PICK TICKET
CREATION
O4
EDI ORDERS
PROCESSING
O3
ROUTING
INSTRUCTIONS
REVIEW
O2
NEEDLE
DETECTOR
OPERATION
NEEDLE
AND
METAL
CONTROL
COSTING
SOP
5. Enterprise Resource Planning (ERP)
Review of current ERP for compliance and management information capabilities
Assistant in acquisition and implementation of ERP system
Shop floor management system integration with ERP
6. Compliance
Health and Safety evaluation
Payroll compliance
Factory SOP
CTPAT preparation
7. Analysis of Financial controls
Creation of a transparent budgeting system
Implementation of waste management and loss prevention system
Create a supplier network and include a accredidation criteria, consolidation
opportunities, and cost analysis
Establish standards of SOP for all suppliers
8. Production Planning System
Capacity analysis and planning
Sourcing strategy by product category and logistical advantages
Introduction to potential factories
Evaluation of time and action and materials movement for speed to market.
Evaluation of operations for consolidation and cost reduction
9. Supplier Network Map and evaluation
Creation of current supplier network map
Critical evaluation of suppliers capability, quality, and value
Implement a corporate certification standard and monitoring procedure
Evaluation to customer standards
10. Corporate Strategic and Tactical Planning
What are your goals and what do you need to get there
We can create a Strategic Plan, and SWOT analysis
We will create a Tactical Plan with requirements , timeline, and cost
We can assist you in implementation of the plan
We can assist you in employee training, recruiting, and necessary acquisitions of
material or technology
11. Marketing and Branding
Create a complete marketing plan including style and communication strategy for
growth and market value
Internal branding and corporate environment and culture development
12. Distribution and Sales Growth strategy
Sales targets for market segments and strategy analysis
Entry requirements for market segment targets. What will it take to qualify and
sustain the relationship
Introduction to Sales Targets
Assist in initial relationship building, compliance to manuals, training of
merchandising and factory teams
13. RESULTS WE HAVE PROVIDED AND YOU CAN
EXPECT
QUALITY ASSURANCE. A PREDICTABLE RESULT
PRODUCT QUALITY IMPROVEMENT
IMPROVEMENT IN EFFICIENCY AND SPEED
ELIMINATE WASTE, REPAIRS, AND CHARGEBACKS
REDUCTION OF FIXED AND VARIABLE COSTS
CREATE AND OPPORTUNITY FOR INCREASED GROWTH AND WIDER
DISTRIBUTION SEGMENTATION
INCREASE IN HUMAN RESOURCE VALUE
INCREASE IN NET PROFITS