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Materials Science Applications of
HPC
George Fitzgerald, Ph.D.
Accelrys, Inc.
Market Challenges
• Need for competitive products, e.g.
  –   Lightweight alloys
  –   Energy efficiency – batteries, fuel cells, biofuels
  –   Pharmaceuticals
  –   Cheaper chemical manufacturing

• Increasing regulation and environmental issues

• Raw Material Costs – Oil, Natural Gas, Copper

• Cost of discovering and producing products
Why Use Modeling?

• Typical R&D workflow
• Each iteration can take days or months and cost $$


                            Synthesize




     Select                                               Test
  candidate(s)




                 Analysis                Identify leads
Why Use Modeling?

• Typical R&D workflow with modeling
• Each iteration takes minutes or days


                  Screen with
                                 Synthesize
                 Computation




     Select                                      Test
  candidate(s)




                   Analysis     Identify leads
Why HPC?

• Calculations can take a long time, e.g.,
   – Polymer shearing
   – Catalyst activity
• There are many materials to screen, e.g.,
   – Supported transition metal catalyst: 260K
     samples
   – Doped Mg13 nanocluster for H2 storage: 1.6
     million samples
• Researchers are under pressure to
  provide results fast
   – Over coffee, over lunch, over night
Options for Reducing Time to Solution

• Run each calculation on multiple cores
• Run many simultaneous calculations
   – Automation
• Calculate smarter, not harder, i.e., make judicious choices in
  which calculations to run
• New s/w algorithms

                              Screen with
                                             Synthesize
                             Computation




                 Select                                      Test
              candidate(s)




                               Analysis     Identify leads
Linear Scaling DFT

• Aims
   – Linear scaling problem size vs. CPU time and
     memory
   – Linear scaling # cores vs CPU time
   – SCF Convergence independent of system size
   – Systematically controllable accuracy
   – Plane-wave accuracy in energy & forces
DFT
ONETEP: DFT density matrix formulation
Linear Scaling DFT Results
ONETEP Case Study: Inhibiting CDK proteins

      Binding of Inhibitor into protein active site: Convergence with protein
      fragment size: you need a large fragment to achieve accuracy < 1
      kcal/mole
                     H-bonds only   Residues within 5   Residues within 7 Å   Residues within 10 Å
                     (117 atoms)           Å               (581 atoms)            (951 atoms)
                                      (335 atoms)
            CDK
         fragment

         Inhibitor




              Binding energy
              (kcal/mole)
                          32.4               38.9                40.6                  40.5




 Predicted inhibition of Cyclin Dependent
 Kinases (CDKs) shows good agreement with
 experiment


                                    ONETEP

                                    Experiment
Using Modeling to Optimize Biosensor Design



                                     Sensor
                                      Spot
                                                          Squeeze
                         Plasma                            Bulb
                          Filter




                                                  1 cm
                                    Mixing
                 Microneedle       Channel
                    Array



•   For use in point-of-care diagnostics & monitoring
       • Human & animal trials
       • Clinical applications
•   Incorporates a painless microneedle array for blood
    collection
21 C Stable Sensor Surface   37 C Unstable Sensor Surface




37 C


       21 C
37 C
            21 C
STABLE
Biosensor Summary

• "The use of modeling solved a problem that had
  been present for about one year. This work
  found a solution in less than two weeks.”
• "Materials modeling, when used to solve a
  problem with an existing product, saved over
  £500k in development costs.”
PEM Fuel Cells Challenges
                                      • iCatDesign project used combined theory and
 O2  2 H 2  2 H 2O  electricity      experiment to find new catalysts for oxygen
                                        activation in fuel cells
                                          – Johnson Matthey
                                          – CMR Fuel Cells
                                          – Accelrys
                                          – Co-funded by the UK Technology Strategy Board's
                                            Collaborative Research and Development
                                            programme
                                      • One challenging step is Oxygen Reduction
                                        Reaction (ORR)
                                      • Pt is effective catalyst for activating O2 but too
                                        expensive for large-scale application
                                         – How can we find catalysts that are just as effective
                                             but less expensive?
                                         – High-throughput DFT calculations with CASTEP

                                      • Published:
                                         – Gavartin, et al., ECS Transactions 25, 1335-1344
                                           (2009)
  Anode:    2H 2  4H   4e

Cathode:    O2  4H   4e  2H 2O
Dissociative ORR mechanism in PEMFC


Adsorption of O2         Dissociation of O2              Combination with a proton
                                                         +e-….




                                                                    e-


….to form OH                                             ….to form H2O




                          e-
                                  Combination with a
                                  second proton +e- ….
Ideal Catalyst – Sabatier’s Principle
• The optimum catalyst-adsorbate interaction must
   – Not be too weak:
      • Insufficient charge transfer from bond to surface
      • Insufficient weakening of O-O bond
   – Not be too strong
      • Desorption cannot take place
      • Surface becomes poisoned

• Pt is close to optimum, but expensive
   – Other pure metals perform worse
   – What about alloys?                                      Pt



                                           Catalytic
                                           Activity



                                                       Metal-adsorbate bond strength
Reducing Computational Cost
 • This work examined alloys of the form A3B,
   e.g., Pt3Co
 • Use 5 layer model with lowest layers fixed
    – In 3 layer model, there are 220 unique
      structures
    – For 2xA and 10xB elements > 2,000 calculations
    – Grows factorially with # of dopants
 • Need ORR activation for each
    – How can we avoid 2,000 ORR calculations?

 • We can estimate activity with Eads
 • Furthermore: d-band center is roughly linear
   with Eads
 • Reduction in computational cost:
    – ORR barrier = expensive
    – Eads calculation = cheaper
    – d-band center = cheapest
iCatDesign: Simulation and Data management



      Job                     Jobs                Output
   submission              scheduling             parsing
                           and admin




    Input                                    Post calculation
  generation                 iCat-DB            analysis


Materials Studio                             Scripts/Components

                           Reporting
                          Pipeline Pilot
Graphical analysis

• Ability to make sense of 1000s of results is critical
• Database searching, reporting, analysis makes these
  results useful
Summary of iCatDesign

• Automated screening of 1000s of A3B alloys
   – Results in min/hours instead of days/weeks(?)
• Combined experimental/computational data
• Lead mixture identified and forwarded to
  experimentalist
High-throughput Quantum Chemistry
and Virtual Screening for Lithium Ion
Battery Electrolytes

George Fitzgeralda
Mathew D. Hallsa
Ken Tasakib

a Accelrys,Inc
b Mitsubishi Chemical, Inc
Lithium Ion Batteries and SEI Film Formation




•   The electrolyte typically consists of one or more lithium salts dissolved in an
    aprotic solvent with at least one additional functional additive
•   Additives are included in electrolyte formulations to increase the dielectric
    strength and enhance electrode stability by facilitating the formation of the
    solid/electrolyte interface (SEI) layer
Lithium Ion Batteries and SEI Film Formation

                                                           1 e- decomposition
                                                           scheme



  •   Initiation step leading to anode SEI formation is electron transfer to the SEI
      forming species
       – Results in decomposition reaction
       – Produces the passivating SEI layer
  •   Important requirements for electrolyte additives selected to facilitate good SEI
      formation are:
       – Higher reduction potential than the base solvent
       – Maximal reactivity for a given chemical design space
       – Large dipole moment for interaction with Li
Anode SEI Additive Structure Library

                             X   X    Z               Z   X
                     X                       X   X                X
                             X   X    X              X    X
               R4
 O        O                      Z
                             X           X            X
                                                              X
                R3                   X            Z
                         X
      O        R2                X                        X

                                 Z
          R1
                                                      X z1
                             X       X
                                     X = F or H




•    Cyclic carbonates, related to ethylene carbonate (EC), are often used as anode SEI
     additives for use with graphite anodes
•    To explore the effect of alkylation or fluorination on EC-based additive properties an
     R-Group based enumeration scheme was used to generate a EC-based additive
     structure library (7381 stereochemically unique structures)
Anode SEI Additive Descriptors

•   Increased reduction potential correlates with a
    lower LUMO higher EAv
•   Stability or reactivity corresponds to chemical
    hardness η                                          ELUMO, EAv
•   Larger dipole moment leads to stronger dipole-
    cation inteactions (μ)
•   Work by Chung et al, has shown that the PM3 is
    adequate for these systems, 60x faster than DFT
•   Workflow automation is needed to process the 7381
    structures                                              μ
3D Summary of Results

• Optimal materials must satisfy a number
  of objectives
• Multi-objective solutions represent a
  trade-off between objectives
• One approach is to adopt the “Pareto-
  optimal” solution
   – Set of solutions such that is not
      possible to improve one property
      without making any other property
      worse
   – This case:
        • Minimize the chemical hardness
        • Maximize the dipole moment and electron
          affinity
Comparison of EC with optimum compounds


                           EC




                                    Blue points represent the
                                    36th Pareto surface which
                                    contains EC




         Red points represent the
         1st Pareto surface
Battery Summary

 • High-throughput calculation screened a library of fluoro- and alkyl
   derivatized ethylene carbonate (EC)
 • The effect of fluorination leads to a maximum electron affinity across the
   library of 4.13 eV, compared to alkylation leading to a maximum value of
   only 0.43 eV, relative to EC
 • The results presented here introduce a new and powerful approach for
   exploring the property limits of structural motifs for lithium battery
   electrolyte additives.
 • This work has appeared in print as Journal of Power Sources 195 (2010)
   1472–1478.
 • Thanks to HP for computing resources for this project
Summary

• HPC is being used by many commercial
  organizations to solve challenging problems
  – Computation reduces cost, speeds time to solution
    compared to expt alone
  – HPC necessary to make computation competitive
  – Automation tools make it possible to screen 1000’s
    of compounds, make efficient use of HPC resources
• New s/w algorithms + h/w make it possible to
  address new problems

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HPC Applications of Materials Modeling

  • 1. Materials Science Applications of HPC George Fitzgerald, Ph.D. Accelrys, Inc.
  • 2. Market Challenges • Need for competitive products, e.g. – Lightweight alloys – Energy efficiency – batteries, fuel cells, biofuels – Pharmaceuticals – Cheaper chemical manufacturing • Increasing regulation and environmental issues • Raw Material Costs – Oil, Natural Gas, Copper • Cost of discovering and producing products
  • 3. Why Use Modeling? • Typical R&D workflow • Each iteration can take days or months and cost $$ Synthesize Select Test candidate(s) Analysis Identify leads
  • 4. Why Use Modeling? • Typical R&D workflow with modeling • Each iteration takes minutes or days Screen with Synthesize Computation Select Test candidate(s) Analysis Identify leads
  • 5. Why HPC? • Calculations can take a long time, e.g., – Polymer shearing – Catalyst activity • There are many materials to screen, e.g., – Supported transition metal catalyst: 260K samples – Doped Mg13 nanocluster for H2 storage: 1.6 million samples • Researchers are under pressure to provide results fast – Over coffee, over lunch, over night
  • 6. Options for Reducing Time to Solution • Run each calculation on multiple cores • Run many simultaneous calculations – Automation • Calculate smarter, not harder, i.e., make judicious choices in which calculations to run • New s/w algorithms Screen with Synthesize Computation Select Test candidate(s) Analysis Identify leads
  • 7. Linear Scaling DFT • Aims – Linear scaling problem size vs. CPU time and memory – Linear scaling # cores vs CPU time – SCF Convergence independent of system size – Systematically controllable accuracy – Plane-wave accuracy in energy & forces
  • 8. DFT
  • 9. ONETEP: DFT density matrix formulation
  • 11. ONETEP Case Study: Inhibiting CDK proteins Binding of Inhibitor into protein active site: Convergence with protein fragment size: you need a large fragment to achieve accuracy < 1 kcal/mole H-bonds only Residues within 5 Residues within 7 Å Residues within 10 Å (117 atoms) Å (581 atoms) (951 atoms) (335 atoms) CDK fragment Inhibitor Binding energy (kcal/mole) 32.4 38.9 40.6 40.5 Predicted inhibition of Cyclin Dependent Kinases (CDKs) shows good agreement with experiment ONETEP Experiment
  • 12. Using Modeling to Optimize Biosensor Design Sensor Spot Squeeze Plasma Bulb Filter 1 cm Mixing Microneedle Channel Array • For use in point-of-care diagnostics & monitoring • Human & animal trials • Clinical applications • Incorporates a painless microneedle array for blood collection
  • 13. 21 C Stable Sensor Surface 37 C Unstable Sensor Surface 37 C 21 C
  • 14. 37 C 21 C STABLE
  • 15. Biosensor Summary • "The use of modeling solved a problem that had been present for about one year. This work found a solution in less than two weeks.” • "Materials modeling, when used to solve a problem with an existing product, saved over £500k in development costs.”
  • 16. PEM Fuel Cells Challenges • iCatDesign project used combined theory and O2  2 H 2  2 H 2O  electricity experiment to find new catalysts for oxygen activation in fuel cells – Johnson Matthey – CMR Fuel Cells – Accelrys – Co-funded by the UK Technology Strategy Board's Collaborative Research and Development programme • One challenging step is Oxygen Reduction Reaction (ORR) • Pt is effective catalyst for activating O2 but too expensive for large-scale application – How can we find catalysts that are just as effective but less expensive? – High-throughput DFT calculations with CASTEP • Published: – Gavartin, et al., ECS Transactions 25, 1335-1344 (2009) Anode: 2H 2  4H   4e Cathode: O2  4H   4e  2H 2O
  • 17. Dissociative ORR mechanism in PEMFC Adsorption of O2 Dissociation of O2 Combination with a proton +e-…. e- ….to form OH ….to form H2O e- Combination with a second proton +e- ….
  • 18. Ideal Catalyst – Sabatier’s Principle • The optimum catalyst-adsorbate interaction must – Not be too weak: • Insufficient charge transfer from bond to surface • Insufficient weakening of O-O bond – Not be too strong • Desorption cannot take place • Surface becomes poisoned • Pt is close to optimum, but expensive – Other pure metals perform worse – What about alloys? Pt Catalytic Activity Metal-adsorbate bond strength
  • 19. Reducing Computational Cost • This work examined alloys of the form A3B, e.g., Pt3Co • Use 5 layer model with lowest layers fixed – In 3 layer model, there are 220 unique structures – For 2xA and 10xB elements > 2,000 calculations – Grows factorially with # of dopants • Need ORR activation for each – How can we avoid 2,000 ORR calculations? • We can estimate activity with Eads • Furthermore: d-band center is roughly linear with Eads • Reduction in computational cost: – ORR barrier = expensive – Eads calculation = cheaper – d-band center = cheapest
  • 20. iCatDesign: Simulation and Data management Job Jobs Output submission scheduling parsing and admin Input Post calculation generation iCat-DB analysis Materials Studio Scripts/Components Reporting Pipeline Pilot
  • 21. Graphical analysis • Ability to make sense of 1000s of results is critical • Database searching, reporting, analysis makes these results useful
  • 22. Summary of iCatDesign • Automated screening of 1000s of A3B alloys – Results in min/hours instead of days/weeks(?) • Combined experimental/computational data • Lead mixture identified and forwarded to experimentalist
  • 23. High-throughput Quantum Chemistry and Virtual Screening for Lithium Ion Battery Electrolytes George Fitzgeralda Mathew D. Hallsa Ken Tasakib a Accelrys,Inc b Mitsubishi Chemical, Inc
  • 24. Lithium Ion Batteries and SEI Film Formation • The electrolyte typically consists of one or more lithium salts dissolved in an aprotic solvent with at least one additional functional additive • Additives are included in electrolyte formulations to increase the dielectric strength and enhance electrode stability by facilitating the formation of the solid/electrolyte interface (SEI) layer
  • 25. Lithium Ion Batteries and SEI Film Formation 1 e- decomposition scheme • Initiation step leading to anode SEI formation is electron transfer to the SEI forming species – Results in decomposition reaction – Produces the passivating SEI layer • Important requirements for electrolyte additives selected to facilitate good SEI formation are: – Higher reduction potential than the base solvent – Maximal reactivity for a given chemical design space – Large dipole moment for interaction with Li
  • 26. Anode SEI Additive Structure Library X X Z Z X X X X X X X X X X R4 O O Z X X X X R3 X Z X O R2 X X Z R1 X z1 X X X = F or H • Cyclic carbonates, related to ethylene carbonate (EC), are often used as anode SEI additives for use with graphite anodes • To explore the effect of alkylation or fluorination on EC-based additive properties an R-Group based enumeration scheme was used to generate a EC-based additive structure library (7381 stereochemically unique structures)
  • 27. Anode SEI Additive Descriptors • Increased reduction potential correlates with a lower LUMO higher EAv • Stability or reactivity corresponds to chemical hardness η ELUMO, EAv • Larger dipole moment leads to stronger dipole- cation inteactions (μ) • Work by Chung et al, has shown that the PM3 is adequate for these systems, 60x faster than DFT • Workflow automation is needed to process the 7381 structures μ
  • 28. 3D Summary of Results • Optimal materials must satisfy a number of objectives • Multi-objective solutions represent a trade-off between objectives • One approach is to adopt the “Pareto- optimal” solution – Set of solutions such that is not possible to improve one property without making any other property worse – This case: • Minimize the chemical hardness • Maximize the dipole moment and electron affinity
  • 29. Comparison of EC with optimum compounds EC Blue points represent the 36th Pareto surface which contains EC Red points represent the 1st Pareto surface
  • 30. Battery Summary • High-throughput calculation screened a library of fluoro- and alkyl derivatized ethylene carbonate (EC) • The effect of fluorination leads to a maximum electron affinity across the library of 4.13 eV, compared to alkylation leading to a maximum value of only 0.43 eV, relative to EC • The results presented here introduce a new and powerful approach for exploring the property limits of structural motifs for lithium battery electrolyte additives. • This work has appeared in print as Journal of Power Sources 195 (2010) 1472–1478. • Thanks to HP for computing resources for this project
  • 31. Summary • HPC is being used by many commercial organizations to solve challenging problems – Computation reduces cost, speeds time to solution compared to expt alone – HPC necessary to make computation competitive – Automation tools make it possible to screen 1000’s of compounds, make efficient use of HPC resources • New s/w algorithms + h/w make it possible to address new problems