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Water Treatment Systems for Petrochemical Industry, Mikko Siivonen, Flootech
- 1. © Flootech Oy 2012© Flootech Oy 2012
Flootech
Water Treatment Systems for Petrochemical Industry
Mikko Siivonen, CEO
Mikko.Siivonen@Flootech.com
12.6.20131
© Flootech Oy 2012
- 2. © Flootech Oy 2012
Flootech Oy
2
• Office located in Turku, Finland
• Privately owned company
• Flootech Oy offers state-of-the-art, novel water treatment technologies
with decades of experience and profound understanding of clients’
processes and needs
• Hundreds of installations worldwide in various industrial applications;
- 10 (ten) installations in India
• Specializes in
design, engineering, project execution and project management
• of water, wastewater treatment and water reuse solutions for industrial
sectors, including Petrochemical, internationally
• ISO 9001:2008 Certification
- 3. © Flootech Oy 2012
Water Treatment Solutions for the Petrochemical Industry
3
PETROCHEMICAL PLANT /
REFINERY
- 4. © Flootech Oy 2012© Flootech Oy 2012
Selected Key Technologies in
Oil&Gas, Petrochemical industry
12.6.2013Esityksen nimi Etunimi Sukunimi4
- 5. © Flootech Oy 2012
FlooDaf® Dissolved Air Flotation
Capacity per one unit 5 to over 2000 m3/h
Inlet solids and oil 100...7000 mg/l
Flotation basin sizes from 2 to 298 m2
Hydraulic loading 4...8 m3/m2 h
Typical dispersion rate 15...20 %
Solids and oil reduction 90...99%
Sludge consistency up to 5 %
Tailor made solutions for different applications
Excellent performance
- 6. © Flootech Oy 2012
6
Multistage moving bed biofilm reactor (MBBR)
FlooBed® DAF - Combination with DAF
FlooBed® BAS - Combination with activated sludge
High loaded system, less space required
FlooBed® MBBR Bioreactor
- 7. © Flootech Oy 2012
FlooRO™ Reverse Osmosis
Typical application size 50-300 m3/h
Unit capacity 30-90 m3/h
Pressure 5-30 bar
7
- 8. © Flootech Oy 2012
FlooMB™ and FlooIX™ Ion Exchangers
Removal of dissolved salts
Mixed bed or separate anion /
cation exchangers
With or without automatic regeneration
8
- 9. © Flootech Oy 2012© Flootech Oy 2012
Selected references in
Oil&Gas, Petrochemical industry
12.6.2013Esityksen nimi Etunimi Sukunimi9
- 10. © Flootech Oy 2012
Marafiq Yanbu
Saudi Arabia
• EPC Contractor: SETE
• Involved engineering firms: ENOIA and
Foster Wheeler
• End Customer: Marafiq Yanbu Saudi Arabia
• FlooDaf® Microflotation units for oil and
solids removal
• Inflet flow 49 660 m3/d
• Total of 3 FlooDaf® lines:
3 pcs coagulation and 3 pcs FlooDaf® B138
• Covered Concrete DAF basins (Zone 0)
- 11. © Flootech Oy 2012
6/12/2013
Takreer Ruwais Refinery
United Arab Emirates
• EPC Contractor: Samsung Engineering Co. Ltd.
• End customer: Abu Dhabi Oil Refining Company
• Location: Ruwais, United Arab Emirates
• Inlet flow: 15 408 m3/d
• Biological Treatment plant consist of
total of 3 FlooBed® MBBR lines, 3 x 715 m3
- 12. © Flootech Oy 2012
KNPC/SHELL MAA and MAB refineries
Kuwait
• EPC Contractor: Huber
• Inlet flow 2 000 m3/d
• FlooDaf® 2 pcs for oil removal
• FlooChem™ Chemical dosing
• Plant engineering
• Instrumentation
• Automation
- 13. © Flootech Oy 2012
Rayong Refinery
Thailand
• Inlet flow 2 400 m3/d
• EPC Contractor: SKEC
• Complete wastewater treatment
system delivery including
engineering, all the major
equipment, piping and
instrumentation
• FlooDaf® 2 pcs for oil removal
• FlooAS™ Activated Sludge
• FlooClari™ Secondary Clarifier
- 14. © Flootech Oy 2012
6/12/2013
GNFC Petrochemical plant (TDI)
India
• Inlet flow 972 m3/d
• COD 9400 mg/l
• Oil&Grease 50 mg/l
• Outlet
• COD < 250 mg/l
• Oil&Grease < 10 mg/l
• EPC Contractor: Laksel
• FlooDAF® Microflotation
• FlooBed® MBBR and FlooAS™ Activated Sludge
• FlooClari™ Clarifier
• FlooSand™ Sand filtration
• FlooCarb™ Activated Carbon Filtration
• FlooBelt™ Sludge dewatering
- 15. © Flootech Oy 2012
6/12/2013
Other installations in India
Chemical industry
Century – Lakua, India
- Process Water treatment
Servalakshmi – India
- Process Water treatment
- ETP Primary treatment
Tamilnadu Newsprint and Paper Ltd. – Chennai,India
- Process Water treatment
- ETP Primary treatment
BILT, Ballapur,India
- Effluent Treatment Plant
- 16. © Flootech Oy 2012
Conclusion
Flootech delivers high-performance, economical and sustainable
technologies, processes and solutions related to water, wastewater
treatment and water reuse in Petrochemical applications.
Flootech is willing to serve You in order to find the best, optimum solution for
Your use – not only for now - but taking into consideration your future plans
as well.
Thank You