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TO IDENTIFY THE HEAT TREATMENT
PROCESS PERFORMED ON A GIVEN
SPECIMEN.
   Observing the microstructure
   Identifying the H.T process
   Perform Hardness Test on specimen
Sectioning and cutting

                               Mounting

        Planner Grinding


                     Intermediate Polishing


         Fine Polishing

                             1. Etching


Observing The                       Hardness Test
   Dual clamping.

   Transparent
    shield.

   Rack          and
    penion.

   Cooling
    system .

   Lubricating
    Oil(29:1)
• To preserve the specimen
• To have a good grip on the specimen
    for polishing




              SPECIMEN
• MOUNTING PRESS:
1.Hydraulic unit:
•Hand  pump
•Quick release valve

•Pressure gauge

•Cross head beam          Cross head beam


                          Hydraulic jack
                          handle
                          Pressure gauge

                          Time set


                              Quick release
                              valve
2.Mounting unit:
•Mould cylinder
•Mould plunger
•Spacer
•Heating/Cooling system
•Thermostat
•Clock alarm
                           Plunger




                          Cylinder
We used Backlite Powder for which :-
Working Temperature = 160°C to 170°C

Working Pressure = 130 kg/cm²

Working Time = 6 to 9 minutes
To decrease the depth of scratch as a result
 of sectioning.
Course grit abrasive is used ( SiC paper )
Wet and Pressure grinding is used
The angle must be changed upto 45 degree
after each successive 4-5mins
 To make the surface shinny
 It wont remove the scratches
 Diamond paste was used
along with an oil
 A radial to and fro motion
was given to the specimen to
make it mirror like
To increase the optical behavior of
micro-structural feature
Improve the grain size and
visibility of phases
Etching is done by an echant
known as Nital solution
Regent attacks selectively on the
specimen
After etching specimen was
         then dried with dryer.
         Heater is used to dry the
         specimen



HEATER
   OUR SPECIMEN IS ANNEALED
   During Planner grinding & intermediate
    polishing , scratch removal was quite easy.
   The specimen is soft
   Refined grain structure
   More Ferrite grains & less pearlite grains .
ANY QUESTIONS ???

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study the macroscopic properties of steel .

  • 1.
  • 2. TO IDENTIFY THE HEAT TREATMENT PROCESS PERFORMED ON A GIVEN SPECIMEN.
  • 3. Observing the microstructure  Identifying the H.T process  Perform Hardness Test on specimen
  • 4. Sectioning and cutting Mounting Planner Grinding Intermediate Polishing Fine Polishing 1. Etching Observing The Hardness Test
  • 5. Dual clamping.  Transparent shield.  Rack and penion.  Cooling system .  Lubricating Oil(29:1)
  • 6. • To preserve the specimen • To have a good grip on the specimen for polishing SPECIMEN
  • 7. • MOUNTING PRESS: 1.Hydraulic unit: •Hand pump •Quick release valve •Pressure gauge •Cross head beam Cross head beam Hydraulic jack handle Pressure gauge Time set Quick release valve
  • 8. 2.Mounting unit: •Mould cylinder •Mould plunger •Spacer •Heating/Cooling system •Thermostat •Clock alarm Plunger Cylinder
  • 9. We used Backlite Powder for which :- Working Temperature = 160°C to 170°C Working Pressure = 130 kg/cm² Working Time = 6 to 9 minutes
  • 10.
  • 11. To decrease the depth of scratch as a result of sectioning. Course grit abrasive is used ( SiC paper ) Wet and Pressure grinding is used The angle must be changed upto 45 degree after each successive 4-5mins
  • 12.  To make the surface shinny  It wont remove the scratches  Diamond paste was used along with an oil  A radial to and fro motion was given to the specimen to make it mirror like
  • 13. To increase the optical behavior of micro-structural feature Improve the grain size and visibility of phases Etching is done by an echant known as Nital solution Regent attacks selectively on the specimen
  • 14. After etching specimen was then dried with dryer. Heater is used to dry the specimen HEATER
  • 15.
  • 16.
  • 17. OUR SPECIMEN IS ANNEALED  During Planner grinding & intermediate polishing , scratch removal was quite easy.  The specimen is soft  Refined grain structure  More Ferrite grains & less pearlite grains .