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2018-ME-335 2018-ME-336
2018-ME-337 2018-ME-338
2018-ME-339
COMPOSITE MATERIALS
Introduction
2
 A composite material is made by combining two or
more materials
-often ones that have very different properties.
 The two materials work together to give the
composite unique properties.
 However, within the composite you can easily tell the
different materials apart as they do not dissolve or
blend into each other.
23-Jan-19
ADVANTAGES OF COMPOSITES
3
i. Light in weight
ii. Ratios of Strength-to-weight and Stiffness-to-weight are
greater than steel or aluminum.
iii. Fatigue properties are better than common engineering
metals.
iv. Composites cannot corrode like steel.
v. Possible to achieve combinations of properties not
attainable with metals, ceramics, or polymers alone.
vi. Toughness is improved.
vii. Fabrication or production is cheaper.
23-Jan-19
Composition of Composites
23-Jan-19
4
• They generally have two phases:-
 Matrix Phase :-
It is the continuous material
constituent which encloses the
composite and give it its bulk form.
Matrix phase may be metal , ceramic
or polymer.
 Dispersion Phase:-
It is the structure constituent , which
determines the internal structure of
composite.
Also called ‘Reinforcement’.
 Fibers, particles, flakes,
whiskers etc.
5 23-Jan-19
Classification of Composites
23-Jan-19
6
Large-
particle
Dispersion-
strengthened
Particle-reinforced
Continuous
(aligned)
Aligned Randomly
oriented
Discontinuous
(short)
Fiber-reinforced
Laminates Sandwich
panels
Structural
Composites
Based on type of Reinforcement
Particle Reinforced Composites
23-Jan-19
7
Particle composites consist of particles of one material dispersed
in a matrix of a second material.
0
1) Large-particle composite
 Particle size is 1-50μm.
 Concrete and Cermets etc.
2) Dispersion strengthened
composite
 Uniformly dispersed fine, hard
and inert particles of size less
than 0.1μm are used as
reinforcement
 SAP , TD-Nickel etc.
WC–Co cemented
carbide
Fiber-reinforced Composites
23-Jan-19
8
Fiber Alignment
23-Jan-19
9
Classification of Composites
23-Jan-19
10
Based on type of Matrix
Polymer Matrix Composites (PMCs)
23-Jan-19
11
Metal Matrix Composites (MMCs)
23-Jan-19
12
Ceramics Metal Composites (CMCs)
23-Jan-19
13
Turbine
Blade
Cutting Tool
Inserts
Structural Composites
23-Jan-19
14
 A structural composite consists of both homogeneous
and composite material. There properties depend on, the
characteristic properties of the constituent materials as
well as the geometric design.
Structural composite are of two types:-
1) Laminar composite
2) Sandwich Panel
Laminar Composites
23-Jan-19
15
 It consists of panels or sheets which are two dimensional.
These panels possess preferred directions to achieve high
strength.
 Such successively oriented layers are stacked one above
with preferred directions and then are cemented
Sandwich Panels
23-Jan-19
16
honeycomb
adhesive layer
face sheet
 Sandwich panels
-- low density, honeycomb core
-- benefit: light weight, large bending stiffness
 Core materials
-- rigid polymeric, foams (epoxy, polyurethanes), wood (i.e., balsa
wood) and honeycombs
Applications Of Composite Materials
23-Jan-19
17
1. In automobile industries
(e.g. Steel &Aluminum
body)
2. Marine applications like
shafts, hulls, spars (for
racing boats)
3. Aeronautical application like
components of rockets,
aircrafts (business and
military),missiles
4. Communication antennae,
electronic circuit boards
(e.g. PCB, breadboard)
5. Safety equipment like
23-Jan-19
18
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composite materials

  • 1. Presented by: 2018-ME-335 2018-ME-336 2018-ME-337 2018-ME-338 2018-ME-339 COMPOSITE MATERIALS
  • 2. Introduction 2  A composite material is made by combining two or more materials -often ones that have very different properties.  The two materials work together to give the composite unique properties.  However, within the composite you can easily tell the different materials apart as they do not dissolve or blend into each other. 23-Jan-19
  • 3. ADVANTAGES OF COMPOSITES 3 i. Light in weight ii. Ratios of Strength-to-weight and Stiffness-to-weight are greater than steel or aluminum. iii. Fatigue properties are better than common engineering metals. iv. Composites cannot corrode like steel. v. Possible to achieve combinations of properties not attainable with metals, ceramics, or polymers alone. vi. Toughness is improved. vii. Fabrication or production is cheaper. 23-Jan-19
  • 4. Composition of Composites 23-Jan-19 4 • They generally have two phases:-  Matrix Phase :- It is the continuous material constituent which encloses the composite and give it its bulk form. Matrix phase may be metal , ceramic or polymer.  Dispersion Phase:- It is the structure constituent , which determines the internal structure of composite. Also called ‘Reinforcement’.  Fibers, particles, flakes, whiskers etc.
  • 6. Classification of Composites 23-Jan-19 6 Large- particle Dispersion- strengthened Particle-reinforced Continuous (aligned) Aligned Randomly oriented Discontinuous (short) Fiber-reinforced Laminates Sandwich panels Structural Composites Based on type of Reinforcement
  • 7. Particle Reinforced Composites 23-Jan-19 7 Particle composites consist of particles of one material dispersed in a matrix of a second material. 0 1) Large-particle composite  Particle size is 1-50μm.  Concrete and Cermets etc. 2) Dispersion strengthened composite  Uniformly dispersed fine, hard and inert particles of size less than 0.1μm are used as reinforcement  SAP , TD-Nickel etc. WC–Co cemented carbide
  • 11. Polymer Matrix Composites (PMCs) 23-Jan-19 11
  • 12. Metal Matrix Composites (MMCs) 23-Jan-19 12
  • 13. Ceramics Metal Composites (CMCs) 23-Jan-19 13 Turbine Blade Cutting Tool Inserts
  • 14. Structural Composites 23-Jan-19 14  A structural composite consists of both homogeneous and composite material. There properties depend on, the characteristic properties of the constituent materials as well as the geometric design. Structural composite are of two types:- 1) Laminar composite 2) Sandwich Panel
  • 15. Laminar Composites 23-Jan-19 15  It consists of panels or sheets which are two dimensional. These panels possess preferred directions to achieve high strength.  Such successively oriented layers are stacked one above with preferred directions and then are cemented
  • 16. Sandwich Panels 23-Jan-19 16 honeycomb adhesive layer face sheet  Sandwich panels -- low density, honeycomb core -- benefit: light weight, large bending stiffness  Core materials -- rigid polymeric, foams (epoxy, polyurethanes), wood (i.e., balsa wood) and honeycombs
  • 17. Applications Of Composite Materials 23-Jan-19 17 1. In automobile industries (e.g. Steel &Aluminum body) 2. Marine applications like shafts, hulls, spars (for racing boats) 3. Aeronautical application like components of rockets, aircrafts (business and military),missiles 4. Communication antennae, electronic circuit boards (e.g. PCB, breadboard) 5. Safety equipment like