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IIoT Digital Transformation with MQTT and Sparkplug
www.cirrus-link.com
About Cirrus Link Solutions
Cirrus Link provides MQTT centric software for Industrial Automation Solutions
• Founded in 2012
• CTO is Co-Inventor of MQTT
• Combined 70 man-years of experience with MQTT
• Developed Sparkplug B to create a complete IIoT environment
• Worked with more than 35 device manufacturers in implementing Sparkplug B natively on their devices
• Became Strategic Partners with Inductive Automation in 2016
MQTT
Engine
MQTT
Distributor
MQTT
Transmission
ROC/ABB
EFM
IBM
Watson
Injector
Azure
Injector
AWS
Injector
MQTT
Recorder
Google
Cloud
Injector
Standalone MQTT Server
www.cirrus-link.com
The Genesis of MQTT
Data Consumers
SCADA
Data Producers
Flow
Computers
PLCs/RTUS
MQTT was invented in 1999 on a project for Phillips 66 who wanted to
use VSAT communications more efficiently for their real-time, mission
critical SCADA system. Uniquely for SCADA infrastructure, multiple
“data consumers” wanted access to the real time information.
www.cirrus-link.com
Design Goals of MQTT
• Simple
• Efficient
• Stateful
• Open
Some important things to note about the MQTT specification:
1. MQTT is built on top of TCP/IP and lets TCP do a lot of the hard work.
2. The MQTT specification does not define network security. (see #1 above).
3. No Payload definition format/encoding was specified.
www.cirrus-link.com
• Topic: #
MQTT
Server
MQTT
Client
MQTT
Client
Connect
Publish
Connect
Subscribe
Topic: hello/world
Payload: “Hello from a client”
Message Arrived:
Topic: hello/world
Payload: “Hello from a client”
MQTT Server processes
incoming message by looking up
any subscribers on the specified
topic
Basic Publish and Subscribe
www.cirrus-link.com
MQTT Client “STATE” Management
MQTT
Client
MQTT
Client
Connect:
• Username
• Password
• LWT
Publish
Subscribe
LWT
MQTT
Server
LWT Topic: PLC07/DeathCert
Payload: “PLC07 is OFFLINE”
Message Arrived:
Topic: PLC07/DeathCert
Payload: “PLC07 is OFFLINE”
MQTT Server detects the
MQTT connection has
been lost and Publishes
the LWT message.
Subscribe
Connect
Topic: +/DeathCert
www.cirrus-link.com
MQTT – Leading IoT Messaging
www.cirrus-link.com
Sparkplug Specification
ØDefines a standard MQTT Topic Namespace that is optimized for
Industrial Application use cases.
ØDefines an efficient MQTT Payload Definition that is extensible but is
optimized for SCADA tags/metrics.
ØDefines how to best use MQTT State Management in real-time SCADA
implementation.
ØDefines High Availability MQTT architectures addressing both
Redundancy and Scale.
Sparkplug is a specification that defines how to use MQTT in a mission critical, real time environment.
www.cirrus-link.com
Eclipse Tahu
Tahu is an Eclipse open source project which includes:
Ø Sparkplug specification
Ø Client Libraries
Ø Reference implementations in C, Java, JavaScript, Python
Find the Tahu project at https://projects.eclipse.org/projects/iot.tahu
www.cirrus-link.com
First came IoP, then came IoT, finally came IIoT
First we had
Internet of People
Then came
Internet of Things
Now we have
Industrial Internet of Things
HTTP://
HTML
MQTT MQTT
Sparkplug B
www.cirrus-link.com
Step #1 – Decouple! Connect Devices to Infrastructure, not Applications.
Step #2 – Provide a “Single Source of Truth” for all tags.
Step #3 – Demonstrate a superior OT solution.
Steps to IIoT Enablement
www.cirrus-link.com
The “Reality” of Digital Transformation
IT/Cloud
Tooling
OT
Data
Just Connect
(The Dream)
Versus
Operational Data
OT
Data
Reality
The
Work
www.cirrus-link.com
Digital Transformation meets The Brownfield World
www.cirrus-link.com
Sparkplug Process Variable Tag
Snippet from the Sparkplug specification Google Protocol Buffer schema example:
{
"timestamp": 1486144502122,
"metrics": [{
"name": "Suction Pressure",
"engLow": 0.0,
“engHigh”: 100.0,
“engUnit”: “PSIA”
"timestamp": 1479123452194,
"dataType": "float",
"value": "30.6716"
}],
}
Instead of just knowing a Modbus register number and a raw analog value, any application
that is interested will be able to determine:
• The Tag Name of the process variable is “Suction Pressure”
• The process variable has Engineering Units of “PSIA”
• The engineering range of this process variable was 0 to 100.
• The data type of this process variable is “float”.
• The current scaled value of the process variable
• The UTC millisecond timestamp of when the process variable was read in the field.
• The UTC millisecond timestamp of when the process variable was published via
MQTT.
Legacy Poll/Response Register/Value pair:
• Holding Register #
40,027
• Value = 1256
Using the Sparkplug specification we
can now advance from legacy
Register/Value to a Single Source of
Truth at the Edge
www.cirrus-link.com
The MQTT Sparkplug Ecosystem
Device Hardware Application ProvidersCloud Providers
www.cirrus-link.com
MQTT Server
Infrastructure
MQTT Sparkplug IIoT Topology
Future
Applications
Electronic Flow
Measurement
ERP
Asset
Management
Cloud Services
and Analytics
Cellular
VSAT
Ethernet
Operational Data
TLS
DMZ
ACL
OTIT
MQTT
Server
MQTT
Server
MQTT
Server
OT
Host App
Decoupled!
Single Source of
Truth!
Superior OT Solution !
www.cirrus-link.com
Thank You
sales@cirrus-link.com
844-924-7798

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Using Eclipse MQTT & Sparkplug as your IIoT Digital Transformation Toolkit | Eclipse IoT Day SC 2019

  • 1. IIoT Digital Transformation with MQTT and Sparkplug
  • 2. www.cirrus-link.com About Cirrus Link Solutions Cirrus Link provides MQTT centric software for Industrial Automation Solutions • Founded in 2012 • CTO is Co-Inventor of MQTT • Combined 70 man-years of experience with MQTT • Developed Sparkplug B to create a complete IIoT environment • Worked with more than 35 device manufacturers in implementing Sparkplug B natively on their devices • Became Strategic Partners with Inductive Automation in 2016 MQTT Engine MQTT Distributor MQTT Transmission ROC/ABB EFM IBM Watson Injector Azure Injector AWS Injector MQTT Recorder Google Cloud Injector Standalone MQTT Server
  • 3. www.cirrus-link.com The Genesis of MQTT Data Consumers SCADA Data Producers Flow Computers PLCs/RTUS MQTT was invented in 1999 on a project for Phillips 66 who wanted to use VSAT communications more efficiently for their real-time, mission critical SCADA system. Uniquely for SCADA infrastructure, multiple “data consumers” wanted access to the real time information.
  • 4. www.cirrus-link.com Design Goals of MQTT • Simple • Efficient • Stateful • Open Some important things to note about the MQTT specification: 1. MQTT is built on top of TCP/IP and lets TCP do a lot of the hard work. 2. The MQTT specification does not define network security. (see #1 above). 3. No Payload definition format/encoding was specified.
  • 5. www.cirrus-link.com • Topic: # MQTT Server MQTT Client MQTT Client Connect Publish Connect Subscribe Topic: hello/world Payload: “Hello from a client” Message Arrived: Topic: hello/world Payload: “Hello from a client” MQTT Server processes incoming message by looking up any subscribers on the specified topic Basic Publish and Subscribe
  • 6. www.cirrus-link.com MQTT Client “STATE” Management MQTT Client MQTT Client Connect: • Username • Password • LWT Publish Subscribe LWT MQTT Server LWT Topic: PLC07/DeathCert Payload: “PLC07 is OFFLINE” Message Arrived: Topic: PLC07/DeathCert Payload: “PLC07 is OFFLINE” MQTT Server detects the MQTT connection has been lost and Publishes the LWT message. Subscribe Connect Topic: +/DeathCert
  • 8. www.cirrus-link.com Sparkplug Specification ØDefines a standard MQTT Topic Namespace that is optimized for Industrial Application use cases. ØDefines an efficient MQTT Payload Definition that is extensible but is optimized for SCADA tags/metrics. ØDefines how to best use MQTT State Management in real-time SCADA implementation. ØDefines High Availability MQTT architectures addressing both Redundancy and Scale. Sparkplug is a specification that defines how to use MQTT in a mission critical, real time environment.
  • 9. www.cirrus-link.com Eclipse Tahu Tahu is an Eclipse open source project which includes: Ø Sparkplug specification Ø Client Libraries Ø Reference implementations in C, Java, JavaScript, Python Find the Tahu project at https://projects.eclipse.org/projects/iot.tahu
  • 10. www.cirrus-link.com First came IoP, then came IoT, finally came IIoT First we had Internet of People Then came Internet of Things Now we have Industrial Internet of Things HTTP:// HTML MQTT MQTT Sparkplug B
  • 11. www.cirrus-link.com Step #1 – Decouple! Connect Devices to Infrastructure, not Applications. Step #2 – Provide a “Single Source of Truth” for all tags. Step #3 – Demonstrate a superior OT solution. Steps to IIoT Enablement
  • 12. www.cirrus-link.com The “Reality” of Digital Transformation IT/Cloud Tooling OT Data Just Connect (The Dream) Versus Operational Data OT Data Reality The Work
  • 14. www.cirrus-link.com Sparkplug Process Variable Tag Snippet from the Sparkplug specification Google Protocol Buffer schema example: { "timestamp": 1486144502122, "metrics": [{ "name": "Suction Pressure", "engLow": 0.0, “engHigh”: 100.0, “engUnit”: “PSIA” "timestamp": 1479123452194, "dataType": "float", "value": "30.6716" }], } Instead of just knowing a Modbus register number and a raw analog value, any application that is interested will be able to determine: • The Tag Name of the process variable is “Suction Pressure” • The process variable has Engineering Units of “PSIA” • The engineering range of this process variable was 0 to 100. • The data type of this process variable is “float”. • The current scaled value of the process variable • The UTC millisecond timestamp of when the process variable was read in the field. • The UTC millisecond timestamp of when the process variable was published via MQTT. Legacy Poll/Response Register/Value pair: • Holding Register # 40,027 • Value = 1256 Using the Sparkplug specification we can now advance from legacy Register/Value to a Single Source of Truth at the Edge
  • 15. www.cirrus-link.com The MQTT Sparkplug Ecosystem Device Hardware Application ProvidersCloud Providers
  • 16. www.cirrus-link.com MQTT Server Infrastructure MQTT Sparkplug IIoT Topology Future Applications Electronic Flow Measurement ERP Asset Management Cloud Services and Analytics Cellular VSAT Ethernet Operational Data TLS DMZ ACL OTIT MQTT Server MQTT Server MQTT Server OT Host App Decoupled! Single Source of Truth! Superior OT Solution !