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DOCUMENT CONTENT:
• DC system product range (Modules, racks, cabinets) for uninterrupted power supply devices
• Images and technical drawings
• Unique selling points for single product (USPs)
• Available product code (SKUs)
Master product
portfolio
DC BACKUP
Uninterrupted power
supply systems
2
EFORE MASTER
PORTFOLIO
What’s DC backup
system and his
purpose?
What is a backup DC Power System ?
A system converting mains AC to DC power for critical
applications, which must assure continuous supply
against any AC disturbance or absence. UPS as well
provides emergency power to a load when the input
power source, fails… But:
• UPS is required for short time backup (minutes)
• DC system are used in case of long time backup
How DC Power System runs?
DC system offers backup power supply by storing DC
energy through battery pack. It offers high reliability,
and redundancy. DC PS must be immune against EMI
and provide an effective filter TO and FROM the AC
main.
How a DC Power System is generally made of ?
Typical DC system includes:
• DC power supply,
• DC-DC converters,
• Rectifiers,
• Monitoring assemblies,
• Cabinetry,
• Battery (& management tools)
DC power system provides CONTINUOUS POWER, backup and stand-by power to
equipment to ensure continuous operation despite a disruption in input power supply
Working principle
MRC Rectifiers
1-ph 230VAC
24...220VDC
Controller VIDI+
Options: VIDI LVD, VIDI BM, VIDI SAM
Web browser
- Distribution
- Load LVD DC Loads
Static Switch
AC distribution AC Loads
Grid
3-ph 400 VAC
EIM or DUAL
Inverters
- Battery LVD
- Monitoring
Battery
DC Loads
Converters
3
What is a backup DC Power System ?
A system converting mains AC to DC power for critical
applications, which must assure continuous supply
against any AC disturbance or absence. UPS as well
provides emergency power to a load when the input
power source, fails… But:
• UPS is required for short time backup (minutes)
• DC system are used in case of long time backup
How DC Power System runs?
DC system offers backup power supply by storing DC
energy through battery pack. It offers high reliability,
and redundancy. DC PS must be immune against EMI
and provide an effective filter TO and FROM the AC
main.
How a DC Power System is generally made of ?
Typical DC system includes:
• DC power supply,
• DC-DC converters,
• Rectifiers,
• Monitoring assemblies,
• Cabinetry,
• Battery (& management tools)
DC power system provides CONTINUOUS POWER, backup and stand-by power to
equipment to ensure continuous operation despite a disruption in input power supply
Working principle
MRC Rectifiers
1-ph 230VAC
24...220VDC
Controller VIDI+
Options: VIDI LVD, VIDI BM, VIDI SAM
Web browser
- Distribution
- Load LVD DC Loads
Static Switch
AC distribution AC Loads
Grid
3-ph 400 VAC
EIM or DUAL
Inverters
- Battery LVD
- Monitoring
Battery
DC Loads
Converters
4
MRC Rectifiers
1-ph 230VAC
24...220VDC
Controller VIDI+
Options: VIDI LVD, VIDI BM, VIDI SAM
Web browser
- Distribution
- Load LVD DC Loads
Static Switch
AC distribution AC Loads
Grid
3-ph 400 VAC
EIM or DUAL
Inverters
- Battery LVD
- Monitoring
Battery
DC Loads
Converters
WORKING PRINCIPLE of Efore DC System, including rectifiers, controller, inverters, batteries (with AC
& DC loads); everything can be piloted by WEB BROWSER or directly on product UI
5
Efore offer on DC backup system market can be split in 3 segments, each one involving a different
stage of value chain; each one needing different level of integration, service and compliance level
Modules
Main brick of Efore product:
PS, controls, UI, load units
to be integrated in the
customer system. Designers
likes Efore modules because
of their flexibility, leaving
space for new solutions in
new projects
Racks
The smallest backup system
unit, able to be integrated in
customer cabinet, working
stand-alone or in a system,
w/o batteries. It simplify the
designers life, having a plug
& play complete unit for
their system
Cabinets
The real system, including
power supply, batteries,
load connection units and
control devices. No need to
be integrated, it represent
the finished solution to
every kind of uninterrupted
power supply requirement
6
7
EFORE MASTER
PORTFOLIO
MODULES
Range
Public
Transportation
(Automation bv)
Robust design;
IMMUNITY and
RELIABILITY.
High efficiency
(and ENERGY
SAVING MODE)
was the key to win
the public bid
(strong focus on
cost in lifecycle)
Military
Remote
installation: ability
to be driven via
WEB interface.
Need to reduce
the maintenance
cost (1st expense
to be cut in the
military segment)
driven the solution
to a maintenance-
free device
Oil & Gas (multiple
customers)
Suitable for harsh
environment. High
reliability: the
sandy
environment does
not affect the
lifetime (NO fan
cooling)
Industrial
application
(multiple projects)
Flexibility in
working
parameters
setting and
monitoring.
Easy integration in
the system
integrator
cabinets
Hospital & bank
(multiple
customer)
High reliability;
ability to be
“maintenance-
free” during his
lifetime.
High efficiency to
minimize the cost
during the
lifecycle
AEG PS (multiple
channels):
Modules flexibility
allow customer to
use those in their
own design
system, pin-to-pin
replacing the old
components,
keeping the key-
features
8
Partnership successful stories and problems solved using Efore MODULES (in multiple
market channels): which technical/business pain did EFORE Solved?
MRC Rectifier is the heart of EFORE DC system, converting AC to DC, delivering 1,6kW
at 24-48-60-110-125-220 VDC, 1-ph, w/o parallel connected batteries
SKUs
• MRC 24-1100: 92G310
• MRC 48-1600: 92G340
• MRC 60-1600: 92G290
• MRC 110-1600: 92G300
• MRC 125-1600: 92H620
• MRC 220-1600: 92G320
Meaning of colored label: identify the MRC voltage
*Stand-alone mode, doesn’t allow parameters adjustment*
USPs
• NATURAL Convection cooling, NO suffering harsh env.ment
• NO FAN = Low noise level, NO MAINTENANCE needed =
MTBF = 1,4M Hrs @25°C
• FRONT connections and easy access; FRONT light (bi-
colour LED–light) checking the operational status
• Efficiency 93% (@B.E.P. = best efficiency point)
• Constant output power
• Digital communication over CAN bus with VIDI
• Max load sharing = #36 paralleled units (NO Or-ing need)
• Automatic Temp. Compensation/ Internal Temp.
Protection (Over-temp. protection)
Dimensions [mm]:
• 350 x 85 x 230
Weight [kg]:
• 4,6
Enclosure:
• IP20
Max working H:
• 2000 m
Operating T:
• -40°C/ +70°C
9
MHE is the new HIGH-EFFICIENCY rectifier, replacing MRC, with 96% of EFFICIENCY, bigger power (2kW instead
1,6kW of MRC), reduced dimensions, wide voltages range (24-220V), competing with TLC fan cooled rectifiers,
with 10 times higher reliability
USPs
• NATURAL Convection cooling,
• 5 YEARS WARRANTY
• NO FAN = Low noise level, NO MAINTENANCE needed
(MTBF = 1000k Hrs @25°C, fits REMOTE installation)
• Efficiency 96% (better than several fan cooling rectifiers)
• FRONT connections; FRONT light (bi-colour LED–light)
checking the operational status
• Constant output power. Active load current sharing
• Digital communication over CAN bus with VIDI
• UL approved and UL safety tested
SKUs
• MRC 24-1500: Under release
• MRC 48-2000: Under release
• MRC 60-2000: Under release
• MRC 110-2000: Under release
• MRC 125-2000: Under release
• MRC 220-2000: Under release
Dimensions [mm]: 154 x 83 x 345 – Weight [Kg]: 3,8
 Protection class: IP20 / IEC 60529
 Max Humidity 95%, relative humidity, non-condensing
 Operating temp: -20/ +50°C
 Operating temperature: -40/ +70°C
 Altitude: 2000 m
 Approvals: CE, CB. UL
 Design: meets ISO 9001 and ISO 14001
10
EIM is the Efore top-quality INVERTER, 19” racks, redundant, fault tolerant, suitable
when long autonomy time & long battery life are required
SKUs
• 9060X0001150: 24 VDC 1000VA/600W (CC)
• 9060X0001155: 24 VDC 1200VA/800W (FC)
• 9060X0001152: 48/60 VDC 1000VA/700W (CC)
• 9060X0001156: 48/60 VDC 1200VA/1200W (FC)
• 9060X0001153: 110/125 VDC 1000VA/700W (CC)
• 9060X0001154: 110/125 VDC 1200VA/1200W (FC)
• 9060X0006463: 220 VDC 1000VA/700W (CC)
• 9060X0006464: 220 VDC 1200VA/1200W (FC)
• 5A000503 & 5A000503: Static switch & manual bypass
Dimensions [mm]:
• 14TE x 6U x 372mm
Enclosure:
• Stainless steel casing: IP20
Operating T :
• -10°C/ +45°C; +60°C (reduced power)
Altitude:
• Full power up to 2000 m (3000 m derated)
Control:
• Web interface, SNMP traps, SMTP mail alerts and
Modbus TCP/IP (through VIDI+ controller)
USPs
• Small size, light weight, (OK installation with MRC rectif.)
• Use with static switch, manual bypass, AC distribution, 3-
phase synchronization modules
• Redundant N+1 System
• Front access; hot swap plug-in modules
• Remote monitoring with VIDI+ controller/ On-line or off-
lie application
• 90% Efficiency (available in Fan & Convection c.)
• Wide voltage range
11
VIDI+ is the OPUS system supervisor, monitoring working parameters of his modules (via PowerCAN bus) by
a friendly UI and separate web control (remote use). VIDI+ consist of 2 separate boards (controller: 1.
standard; 2. advanced), I/O board can be included in the top version.
SKUs
• VIDI+ controller kit: 8320X0004311 (*)
– 4 alarm/ temperature input and 12 alarm relay output
• VIDI+ I/O controller kit: 8320X0004312 (*)
– 12 alarm/ temperature input and 12 alarm relay output
(*) KIT Includes system controller and user interface
USPs
• Universal controller (from 24 to 220VDC system)
• CAN-bus based communication,
• 100% remote monitoring (web interface)
• Alarm by email or SNMP traps
• Modular structure (flexible & expandable)
• Energy saving functions
• System level earth leakage monitoring
• Storage T = -40°/+70°C, max 95% humidity
• Up to 8 configurations inputs;
12
UIF module is a «user-friendly» interface with graphical LCD display & input controls. User can surf
the system functions, easily using 2 buttons & 1 rocker, for alarm & settings configuration
SKUs
• 94M364B User Interface module UIF
– 72STC00731: UIF cabinet door front sticker
– 72STC00733: UIF 19" rack panel front sticker
Included in the VIDI+ kit and VIDI+ I/O kit
USPs
• Local use: flexible position in/outside the system (suitable
for both racks and cabinets)
• LED operational status indicators (3 colors)
• Default view: charge mode, system voltage, number of
active alarms
• Energy Save Mode, with MRC rectifiers
• IP 43 – IEC 529
• Dimensions: 80 x 80 x 20 mm
• English, Russian, Finnish (flexible customization)
• On-line helpdesk
13
CONTROLLER-UNIT is the core of VIDI+ & VIDI+ I/O, giving the system monitoring and
allowing the remote access (i.e. through web interface) to the system
SKUs
• 94G900 VIDI+
• 8320X0004311 VIDI+ kit (with cabling)
• 94G910 VIDI+ I/O
• 8320X0004312 VIDI+ I/O kit (with cabling)
VIDI+ I/O has same function of VIDI+ plus the capability to
allow additional INPUT & OUTPUT external signals (VIDI+ I/O kit
includes cable set for output and input signals, extra alarm
signal terminal 2x12)
USPs
• Natural cooling; supporting up to 47 rectifiers,
• Plug & Play support, automatic module configuration,
• Battery, Inverter, converter supported (through another
unit to be add)
• Power CAN-Bus interface to MRC rectifiers and Smart
peripheral modules
• Modbus TCP/IP support
• IP 20 – IEC 529,
• Dimensions: 105 x 40 x 205 mm, weight: 380 g
14
WEB interface allow user the real-time checking on the overall working parameters of DC system modules &
PREVENT issues using REMOTE (on-line) SERVICE: before the issue happened, the service is already on the way!
MAIN Parameters available for monitoring
• BATTERIES:
– power, voltage, discharge, temp, back-up time
• RECTIFIERS:
– power, voltage, output
• SYSTEM:
– load, output
Information can be found on each Web interface page
Status, measurements, actions, Event log, Alarm Log, Battery Test Log,
System Logs, inventory, parameters, maintenance, administration.
USPs
• Connect via LAN,
• 1ST level of service can be done ON-LINE
• High flexibility for interface customization
• Energy Saving Mode (single rectifier on/off)
• Alarm via e-mail or SNMP traps
• System parameters upload & download in XML format
• Remote-user web interface, 4 access levels; access via
Ethernet (TCP/IP) or RS-232 port
• Supported protocols: HTTP, HTTPS, Telnet, SSH, SMTP,
SNMPv2, SNMPv3 NTP, DHCP, TCP/IP
15
VIDI-LVD (*), to be used as an auxiliary module of VIDI+, works on DC-contactors connected to the
battery (or loads) of OPUS system and monitors VOLTAGE & CURRENT (by UI or web interface)
SKUs
• 94G450: VIDI-LVD
• 8320X0003275: VIDI-LVD kit
Functional block included in VIDI-LVD
• DC contactor driver
• Universal input power supply
• Unit microcontroller
• Power-CAN bus patch-cord 0.5 m
• Additional cabling set
USPs
• Fault detection and alarm (LED indication)
• Easy to install; “plug & play”
• Universal solution for OPUS DC PS (24V-220V)
• Load prioritization for power supply sharing
• Voltage measurement range: 0-280VDC
• 2 configurable alarm inputs,
• Internal fuses (protection vs internal failures)
• Contactor monitoring (current/ voltage)
• Dimensions: 75 x 160 x 27 mm, weight: 320 g
• IP 20 – IEC 529,
Auxiliary module of VIDI+. Communication between VIDI+ and VIDI-LVD
is done with the Efore own PowerCAN system bus.
(*) LVD: low voltage disconnector
16
VIDI-BM provides detailed information on battery back-up condition; it’s designed to measure block
VOLTAGES & battery CURRENT. Voltage monitoring indicate potential battery cell failures in early phase
SKUs
• 94G470: VIDI-BM
• 9040X0002338 VIDI-BM kit
Functional block included in VIDI-BM
• 4 Battery block voltage measurements
• 2 Alarm/Temperature sensor inputs
• Universal input power supply
• Main microcontroller for unit controlling
• monitoring cable set for 4 pcs of 12V blocks 0.9 m (KIT)
• PowerCAN bus patch-cord 1.1 m (KIT)
USPs
• Monitoring on: temperature, current, discharge
• Discharge protection,
• Charge current limitation,
• Natural convection cooling
• Power Input voltage range 18–280 VDC
• System voltage measurement range 0–280 VDC
• PowerCAN connection to VIDI+,
• Internal fuses protecting vs internal failures
• IP 20 – IEC 529,
• Dimensions: 75 x 160 x 27 mm, weight: 320 g
(*) BM: battery management (monitoring)
17
VIDI-SAM (*) enables communication with external devices (Inverters, bypass…) with proprietary
protocols and thus extends the variety of controllable devices under VIDI+ main controller
SKUs
• 94H610: VIDI-SAM:
• 8320X0004402: VIDI-SAM kit
Technical features
• Input voltage range: 19 – 290VDC
• Maximum input power: < 4W
• Maximum input current: < 200 mA
• Operating temp. range: -20 - +50 °C
• Storage and transportation temp. range: -40 - +70 °C
• Altitude above sea level, max: 2000m
• Humidity, non condensing, max: 95%
USPs
• Operating parameters can be set and monitored by VIDI+
local user interface (UIF) or through VIDI+ web interface
• PowerCAN connection to VIDI+
• Polarity protection: diode
• Natural convection cooling
• Universal input PS: 19VDC-290 VDC
• Internal fuse (protecting against internal failure)
• IP 20 – IEC 529,
• Dimensions: 75 x 160 x 27 mm, weight: 320 g
(*) SAM = Serial Adapter Module
18
EFORE enable his customer to save TIME and MONEY using high-efficiency, reliable
and long life modules & systems, technically enhancing our customer DC systems
19
-No FAN breakage
-No DUST or DIRTY air
inside electronics
~15 year lifetime
-Field recall of
rectifiers < 0,1%
(2009-2014)
-Real call-rate of FAN
cooled rectifier is ~15-
20% (even HIGHER in
harsh environment)
Reliable solution +
+ Cost saving (no
breakage) +
+ Time saving (low
maintenance) =
= High customer
satisfaction and
retention
CONVECTION cooling FAN cooling THE DIFFERENCE
EFORE is able to provide a wide range of battery, in different size, voltage, brand &typology, able to cover all
kind of customer request. Efore is also working as battery consultant, for new facilities or refurbishing
Power Safe VRLA block, AGM lead-acid, Front-term.
USPs
• Terminal cover with hinged front & diagnostic openings
• MAINTENANCE-FREE
• High power density & Cost effective
• Front connector/terminals
• Tin-plated copper inter-block connector
• Leak-proof terminal with resin potting
• Safety valve, flame barrier and cap
• Bar code label
• Case and cover heat-sealed ABS-PC
• Plate assembly
20
EFORE is able to provide a wide range of battery, in different size, voltage, brand &typology, able to cover all
kind of customer request. Efore is also working as battery consultant, for new facilities or refurbishing
Power Safe VRLA block, gel lead-acid OPzV
USPs
• Capacity range: 215Ah – 3170Ah
• 20 years design life @20°C
• Excellent deep discharge recovery & cyclability
• Operational safety (insulated connector, one way
pressure valve, integral flame arrestor)
• Easy installation (vertical/ horizontal)
• Low maintenance (no water addition)
21
EFORE is able to provide a wide range of battery, in different size, voltage, brand &typology, able to cover all
kind of customer request. Efore is also working as battery consultant, for new facilities or refurbishing
Power Safe open (vented) lead-acid – OPzS
22
USPs
• Capacity range: 215Ah – 3360Ah
• 20 years design life @20°C
• Excellent cyclability
• High operational reliability
• Low maintenance
• 3 years water topping-up frame
• DIN 40736-1 comply
23
EFORE MASTER
PORTFOLIO
RACKS
Range (0-8kW)
Partnership successful stories and issues solved using Efore RACKS & SYSTEMS (in
multiple market channels): which technical/business pain did EFORE Solved?
Power plant &
substations (ABB
Power Solution):
Strong cut of
operational costs
needed, including
maintenance.
Efore DC system
can run up to 15y,
maintenance- free
Helsinki METRO
STATIONS and
signalization):
OLD thyristor
based rectifiers
replacement
allowed company
saving MONEY,
gaining
EFFICIENCY
(several pts %)
and space
reduction
Oil & Gas power
plant (GASUM)
Use of FAN cooled
rectifier in harsh
environment
reduce lifetime.
Efore enhance
lifetime up to 15
years
Oil &Gas channel
(Neste Oil):
Long life needed
in remote region
(accessible only by
plane or long
travel) pushed
customer to use
Efore with the
capability to be
maintenance-free
and service
interruption
Strong technical
support provided
was a PLUS
Helsinki water
main:
Breakage can cost
to the owner up to
1M€ for few
minutes stop.
Owner requested
a DC backup
system able to
cover long time
shortage (more
than 10h)
Power plant
providers
(Wartsila)
Strong technical
support provided
in system
definition and
service during the
installation
24
WRS wall charger is the smallest EFORE DC system (battery charger). With lead-acid or
Ni-Cd batteries it provides uninterrupted DC power for critical loads (industrial channel)
USPs
• Nominal output: 24, 48, 60, 110, 125, 220
• Output power: 1,6kW (1 slot, 1 rectifier)
• Convection cooling, max reliability, >15y lifetime
• Compact design and lightweight (7 Kg)
• Integrated monitoring and control interface
• IP21, for fixed installation – FLOATING pole
• To be used w/out batteries
• Battery connection: 1 string with full current, MCB
protection and shunt resistor
• Dimensions [mm] = 520*386*191 mm (H*w*d)
Available SKUs
• OPUS WRS 24-1100 F: 95H660
• OPUS WRS 48-1600 F: 95H670
• OPUS WRS 60-1600 F: 95H680
• OPUS WRS 110-1600 F: 95H690
• OPUS WRS 220-1600 F: 95H700
Included in the package
• OPUS WRS product line consists of MRC-rectifier, VIDI+ I/O
controller with UIF, MCB protections for mains, load and battery
packaged in wall mounted IP21 enclosure
• Channels: Signalisation, substations, power plant, telecom. 25
WRS wall charger offers a MODULAR approach and enables to connect several WRS (in
parallel), charging big battery banks previously supplied by thyristor-based units
USPs
• Quick & easy wall installation
• Saves footprint in electrical rooms
• Full battery testing & monitoring functionality
• Earth fault monitoring
(typical power requirement 110VDC or 220VDC, 200W-1000W, 10 hour
autonomy)
Available SKUs
• OPUS WRS 24-1100 F: 95H660
• OPUS WRS 48-1600 F: 95H670
• OPUS WRS 60-1600 F: 95H680
• OPUS WRS 110-1600 F: 95H690
• OPUS WRS 220-1600 F: 95H700
Included in the package
• OPUS WRS product line consists of MRC-rectifier, VIDI+ I/O
controller with UIF, MCB protections for mains, load and battery
packaged in wall mounted IP21 enclosure
• Channels: Signalisation, substations, power plant, telecom. 26
WRS wall charger is the smallest EFORE DC system (battery charger). With lead-acid or
Ni-Cd batteries it provides uninterrupted DC power for critical loads (industrial channel)
Exploded view (wall section / cover plate)
Load and battery connectionsUser interface instructions
Front
view
27
The EPOS Mini is a modular system designed to supply uninterrupted DC power for telecom &
Industrial applications, modular, scalable and providing 300 W up to 2400 W at 48/ 60 VDC output.
SKUs
• 95MA002 EPOS Mini 48/60.4 RU MA
• 95MA004 EPOS Mini 48/60.4 RU MS
• 95MA003 EPOS Mini 48/60.8 RU MS
• 95MA005 EPOS Mini 48/60.2 RU MA IP65
• 92M018 ERM 48/60-300 Rectifier module
USPs
• Convection cooled (Rectifier: ERM 48/60-300)
• Wall or 19” rack-mounted
• W: 19” std, H: 4U or 10U, D: 365 mm
• All-inclusive distribution with LVD & PLD + advanced
battery management package (2 x MCB 63A)
• Remote monitoring (Ethernet and RS-232)
• AC wiring: TN-S (3 phases, Neutral and PE)
• Radio links for corporate/defence telecom applications
EPOS Mini 48/60-300 4U (1,2kW – 4 rectifiers)
EPOS Mini 48/60-300 10U (2,4kW – 8 rectifiers) 28
OPUS W cabinet is a wall PLUG&PLAY mountable MODULAR battery charger (#cabinets in parallel),
MULTI-VOLTAGE, for easy replacing & modernization of old & inefficient thyristor-based charger
SKUs
• OPUS C 48 9.6 CS-0864 P
• OPUS C 110 9.6 CS-0864 F
• OPUS C 220 9.6 CS-0864 F
• OPUS C 110 4.8 CS-0864 F+INVERTER“
Dimensions
• H 800 W 600 D 400 mm
• IP20 or IP21 cabinets
• External battery shelf or cabinet
• Battery connections: shunt + MCB's
USPs
• Full battery testing and monitoring functionality
• Earth fault monitoring
• Power up to 9,6 kW per cabinet (all volt 24-220)
• Use several units in PARALLEL to supply big battery bank
• Optional MULTI-VOLTAGE system:
– Max 3 pcs of MRC 1.6kW rectifiers
– Max 2pcs of EIM 1.2kW inverters+
– max 2pcs of DC/DC converters 500W
• 10 h autonomy
• Market channels concerned:
– Power transmission substations, switchgears, transformer stations
/ Power plants / Process industry / Oil & Gas
29
OPUS 7U rack is backup DC system, for use W/O batteries, in STAND-ALONE installation or MODULE
in a bigger DC system (fits on 19’’ cabinet) for battery charging or load power supply purpose
• RACK mounting DIM: 311 x 438 x 451 mm
• WALL mounting DIM: 350 x 482 x 503 mm
SKUs
• OPUS C 24 3.3 R 7U F 9220X0005001
• OPUS C 48 4.8 R 7U F 9220X0005007
• OPUS C 60 4.8 R 7U F 9220X0005009
• OPUS C 110 4.8 R 7U F 9220X0004953
• OPUS C 220 4.8 R 7U F 9220X0005011
Options
• Battery LVD, Load LVD, extra battery connections,
Temperature sensors, wall mounting kit, IP21
USPs
• CONVECTION cooled
• Max 4.8 kW output = 3 MRC rectifier, with redundancy
• All voltages available 24-220 VDC,
• Nominal voltage input: 230 / 400 VAC
• Input Range: 180 – 275 VAC
• Floating bulk output
• Battery: 1 string, full current, MCB protection,
• Front connection, front display
• IP 20,
30
SKUs
• OPUS C 24 5.5 R 12U F 95MS012
• OPUS C 48 8 R 12U F 9220X0000098
• OPUS C 48 8 R 12U P 95MS010
• OPUS C 60 8 R 12U P 95MS014
• OPUS C 110 8 R 12U F 95MS011
• OPUS C 220 8 R 12U F 95MS013
Options
• Battery LVD, Load LVD, extra battery connections,
Temperature sensors, wall mounting kit, IP21
USPs
• CONVECTION cooled
• Max 8.0 kW output = 5 MRC rectifier, with redundancy
• Ability to be extended adding 1 more shelf (bottom part)
with 5 rectifiers (8+8kW = 16kW output)
• All voltages available 24-220 VDC,
• Nominal voltage input: 230 / 400 VAC
• Input Range: 180 – 275 VAC
• “+” or “-” grounded or Floating,
• Battery : 1 string, full current, MCB protection,
• Front connection, front display and local control
• IP 20,
OPUS 12U rack is backup DC system, for use W/O batteries, in STAND-ALONE installation or
MODULE on bigger DC system (fits 19’’ cabinet) for battery charging or load power supply purpose
31
19” 12U Inverter/rectifier rack system combines AC & DC (in several voltages), with further
conversion to AC. Full control by VIDI+, with same functionalities of standard OPUS racks
SKUs
• Same product for DC output; manual bypass requested
AVAILABLE:
Connection & breakers for external battery bank; DC Load distribution
OPTIONAL:
Optional 6kVA static and manual bypass
USPs
• OPUS 19” 12U 4.8kW rack system
• All DC battery voltage 24-220VDC available
• 2 (or more) output voltage in one system
• System monitoring/ settings by VIDI controller
• 1-3 pcs of MRC 1.6kW Rectifiers and 1-2 pcs of EIM
1.2kVA Inverters
• Low ripple current in the batteries,
• Long backup time for use of low voltage battery
32
33
EFORE MASTER
PORTFOLIO
CABINET
Range 0-24kW
9.6 kW Cabinet is a “stand-alone” modular DC system, for backup power solutions on critical
infrastructure. It’s made by: rectifier, VIDI controller, UI, battery, wiring connections, load distribution
Cabinets (F=Floating; P=Grounded poles) for Industrial & TLC
• 9220X0000195 OPUS C 24 6,6 CS-2066 F
• 9220X0001804 OPUS C 48 9,6 CS-1666 F
• 9220X0000121 OPUS C 48 9,6 CS-2066 P
• 9220X0000122 OPUS C 60 9,6 CS-2066 P
• 9220X0000123 OPUS C 110 9,6 CS-2066 F (3 batt. shelves)
• 9220X0000366 OPUS C 110 9,6 CS-2066 F
• To be released OPUS C 110 9,6 CS-2066 F
• 9220X0000124 OPUS C 220 9,6 CS-2066 F
USPs
• Power up to 9,6 kW delivered to the loads
• IP20 (no need of IP42 due to convection cooled rectifiers
EFORE), OK for indoor application
• N+1 redundancy available
• Use with/ without batteries connected (available space
for battery shelves)
• 24, 48, 60, 110, 125, 220V models available
• Cabling access from the top
• Stand alone system cabinet; modular construction
• 1 up to 6 MRC rectifier modules
• Up to 3 battery shelves
• Current range: 45A-275A (24)/ 7A-44A (220)
• Nominal input: 3~230/400VAC, 50Hz (main)
• Dimensions 2000 x 600 x 600 / 90 Kg
• IP20
INCLUDED: UI unit, battery fuse, battery shelves & cable set, load distribution (MCB
or MCCB), internal fuses/switches; VIDI +I/O controller, cabling, Temperature
sensors
OPTIONS: Battery LVD, Load LVD, extra battery connections,, IP21, bottom entry
cabling
34
Cabinets (F=Floating; P=Grounded poles) for Industrial & TLC
• 9220X0002629 OPUS C 24 13,2 CS-2066 F
• 9220X0002631 OPUS C 24 13,2 CS-2066 P
• 9220X0000424 OPUS C 48 19,2 CS-2066 P
• 9220X0000426 OPUS C 60 19,2 CS-2066 P
• 9220X0001565 OPUS C 110 19,2 CS-2066 F
• To be released OPUS C 125 19,2 CS-2066 F
• 9220X0000887 OPUS C 220 19,2 CS-2066 F
USPs
• Power up to 19,2 kW (per cabinet) delivered to the loads
• EXTERNAL battery shelf/ cabinet
• IP20 (no need of IP42 due to convection cooled rectifiers
EFORE), OK for indoor application
• N+1 redundancy available
• 24, 48, 60, 110, 125, 220V models available
• Cabling access from the top
• Stand alone system cabinet; modular construction
• From 1 to 12 rectifier modules
• Current range: 45A-550A (24)/ 7A-87A (220)
• Nominal mains input: 3~230/400VAC, 50Hz
• Dimensions 2000 x 600 x 600 / 90 Kg
• IP20
INCLUDED: UI unit, battery fuse, load distribution (MCB or MCCB), internal
fuses/switches; VIDI +I/O controller, cabling, Temperature sensors
OPTIONS: Battery LVD, Load LVD, extra battery connections,, IP21, bottom entry
cabling
19.2 kW Cabinet is a “stand-alone” modular DC system, for backup power solutions on critical
infrastructure. It’s made by: rectifier, VIDI controller, UI, wiring connections, load distribution
35
OPUS MARINE is the advance cabinet DC system, IP54, DNV approved, for marine and OFFSHORE
application purpose (the use on luxury cruisers guarantee his high quality & reliability)
Technical features
• Nominal mains input: 3~230/400VAC, 50Hz
• Battery connections: MCB's or MCCB's
• Rectifiers: 3 x MRC 110-1600, 4.8kW
• Inverter: 110VDC / 230VAC
• DC/DC converters: 110VDC / 24VDC
• 2000*600*600 mm
SKUs available
• Modular custom: assembled according to customer specs
USPs
• IP54 cabinet (FAN cooled vented cabinets)
• Vibration resistant and noiseless (DNV requirement)
• Internal battery shelfs
• Easy installation (duct at left/ right/ back/ bottom - Duct
for routing cables from bottom)
• Sides and back-wall flexible open
• Rittal cabinet
• Used for:
– On board substation
– Telecom
– Automation system
36
Available configurations for SYSTEMS
• OPUS C 48 4.8 R 12U rack, ESSI
• OPUS C System in ESSI-Light, IP54 cabinet
• OPUS C System in ESSI, EMP/HPM, IP54 cabinet
• OPUS C System in ESSI-Heavy, EMP/HPM, IP54 cabinet
• ESSI battery cabinet
CABINET USPs
• EMP-shielded (Lightning, Nuclear, Geomagnetic storms,
High Power Microwave devices, security risks),
• EMP Filtering (customer communication requirements/
power connections),
• HPM-shielded,
• 20U free space in ETSI or 19” form for customer equips
• IP54; intrusion protection (security locking system),
• Redundancy of cooling fans (shielded air inlet/ outlet),
temperature controlled
• Light weight; quick installation (ready installed racks)
• NSN-coded (NATO Stock Number) 5975-58-000-5906
ESSI™ is a compact solution securing networks backhaul/ core, (police, rescue, military…) against
electronic threats (using EMP/HPM protection) and unauthorized access (with robust IP54 cabinet).
Available dimensions for CABINET
• ESSI LIGHT (2000x600x800 mm)
• ESSI (1900x700x800 mm)
• ESSI HEAVY (2000x800x1000 mm)
• ESSI 12U RACK (533x438x370 mm)
37
ESSI™ allow significant saving in the expenses for safety: customer can protect EMP/ HPM the cabinet instead of the
whole room/ building. EFORE is able to provide both empty cabinet (to be filled with customer’s system) or the full
DC system, based on customer request (off-the-shelf or 100% tailor made product) using ESSI cabinets range
Available SKUs for ESSI SYSTEM
• ESSI System in EMP/HPM, IP54 cabinet, right hand, RS-232 filter
9220X0003926
• ESSI System in EMP/HPM, IP54 cabinet, left hand, RS-232 filter
9220X0003927
• ESSI System in EMP/HPM, IP54 cabinet, right hand, RS-485 filter
9220X0003928
• ESSI System in EMP/HPM, IP54 cabinet, left hand, RS-485 filter
9220X0003929
• ESSI System in IP54 cabinet 9220X0005914
• ESSI battery cabinet 9220X0003740
• ESSI 12U rack 9220X0003698
SYSTEM USPs
• Available in CABINET size or RACK
• Integrated backup power system with 12, 24 48 VDC and
230 VAC available voltages
• Temperature monitoring
• NSN-coded (NATO Stock Number) 5975-58-000-5906
• Separate ESSI battery cabinet with 3 shelves, fuses,
switch fuse,
ESSI = Efore Shielded System Infrastructure
38
Efore is able to provide Heavy Duty BATTERY CABINETS to be used stand-alone or connected with
Efore battery charger, in a deep range of voltage and capacity, for
SKUs
• Custom product – 24, 48, 60, 110, 220 VDC available
voltages
USPs
• Available Dim [mm] D: 600 - W: 600 (800) - H: 2000 mm
• Weight capacity up to 1000 kg; L/R handed door
• Always with battery monitoring & protection system
• 48VDC: 4 strings 190Ah batteries
• 110VDC: 2 strings 92Ah batteries
• 220VDC: 1 string 92Ah batteries
• Space for 19” user’s equipment
• Several IPxx enclosures available (up to IP67)
39
SERVICES (direct or through partners) is a pillar: Efore nevel leaves customer alone, offering Eng.ing, Start-up/
Upgrade, Maintenance & Spare parts, Training, to allow DC system working always at the best power level
DC system need a proper installation: EFORE provide a full
STARTUP service
• Inspection of installation
• Configuration
• Test run
• User guidance
• Start-up report
ENGINEERING service provide a tailor-made product fitting
100% customer specs
• Dimensional and electrical drawings
• Component selection
• Cabinet solution engineering
• Solution documentation
• Alarms configuration per specification
DC system is an advanced technology able to replace the old
and inefficient UPS systems: UPGRADE service provide:
• Current system evaluation and new project
• Replacement service
• Retrofitting
• Start-up
• Recycling
Efore never leaves customer alone: availability of SPARE PARTS is
crucial to keep DC system efficiently long lasting
• Spare Parts kits
• Proactive Maintenance Kits
• Swap Units
• Customer service line 24/7
• Contactable Efore presence in local region
MAINTENANCE is the key to keep the good health of DC system:
Efore is able to provide
• Authorized Service Network in several countries
• Repair onsite or at Efore premises
• Maintenance recommendation and planning
Advanced product like DC systems needs deep TRAINING to the
customer and Efore guarantees
• Product training at Efore’s premises
• Product training at Customer’s location
• Online training
• Service training
• Technology training
ENGINEERINGMAINTENANCETRAINING
SPAREPARTSUPGRADESTARTUP
40
Thanks for your attention!
Marco Gaspari
Business Development Manager, EU
via Jesina 56/a
60022 Castelfidardo (AN) – Italy
P. (+39) 071.72146.487
M. (+39) 342 0367376
Marco.gaspari@efore.com
41

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DC Backup System Modules

  • 1. 1 DOCUMENT CONTENT: • DC system product range (Modules, racks, cabinets) for uninterrupted power supply devices • Images and technical drawings • Unique selling points for single product (USPs) • Available product code (SKUs) Master product portfolio DC BACKUP Uninterrupted power supply systems
  • 2. 2 EFORE MASTER PORTFOLIO What’s DC backup system and his purpose?
  • 3. What is a backup DC Power System ? A system converting mains AC to DC power for critical applications, which must assure continuous supply against any AC disturbance or absence. UPS as well provides emergency power to a load when the input power source, fails… But: • UPS is required for short time backup (minutes) • DC system are used in case of long time backup How DC Power System runs? DC system offers backup power supply by storing DC energy through battery pack. It offers high reliability, and redundancy. DC PS must be immune against EMI and provide an effective filter TO and FROM the AC main. How a DC Power System is generally made of ? Typical DC system includes: • DC power supply, • DC-DC converters, • Rectifiers, • Monitoring assemblies, • Cabinetry, • Battery (& management tools) DC power system provides CONTINUOUS POWER, backup and stand-by power to equipment to ensure continuous operation despite a disruption in input power supply Working principle MRC Rectifiers 1-ph 230VAC 24...220VDC Controller VIDI+ Options: VIDI LVD, VIDI BM, VIDI SAM Web browser - Distribution - Load LVD DC Loads Static Switch AC distribution AC Loads Grid 3-ph 400 VAC EIM or DUAL Inverters - Battery LVD - Monitoring Battery DC Loads Converters 3
  • 4. What is a backup DC Power System ? A system converting mains AC to DC power for critical applications, which must assure continuous supply against any AC disturbance or absence. UPS as well provides emergency power to a load when the input power source, fails… But: • UPS is required for short time backup (minutes) • DC system are used in case of long time backup How DC Power System runs? DC system offers backup power supply by storing DC energy through battery pack. It offers high reliability, and redundancy. DC PS must be immune against EMI and provide an effective filter TO and FROM the AC main. How a DC Power System is generally made of ? Typical DC system includes: • DC power supply, • DC-DC converters, • Rectifiers, • Monitoring assemblies, • Cabinetry, • Battery (& management tools) DC power system provides CONTINUOUS POWER, backup and stand-by power to equipment to ensure continuous operation despite a disruption in input power supply Working principle MRC Rectifiers 1-ph 230VAC 24...220VDC Controller VIDI+ Options: VIDI LVD, VIDI BM, VIDI SAM Web browser - Distribution - Load LVD DC Loads Static Switch AC distribution AC Loads Grid 3-ph 400 VAC EIM or DUAL Inverters - Battery LVD - Monitoring Battery DC Loads Converters 4
  • 5. MRC Rectifiers 1-ph 230VAC 24...220VDC Controller VIDI+ Options: VIDI LVD, VIDI BM, VIDI SAM Web browser - Distribution - Load LVD DC Loads Static Switch AC distribution AC Loads Grid 3-ph 400 VAC EIM or DUAL Inverters - Battery LVD - Monitoring Battery DC Loads Converters WORKING PRINCIPLE of Efore DC System, including rectifiers, controller, inverters, batteries (with AC & DC loads); everything can be piloted by WEB BROWSER or directly on product UI 5
  • 6. Efore offer on DC backup system market can be split in 3 segments, each one involving a different stage of value chain; each one needing different level of integration, service and compliance level Modules Main brick of Efore product: PS, controls, UI, load units to be integrated in the customer system. Designers likes Efore modules because of their flexibility, leaving space for new solutions in new projects Racks The smallest backup system unit, able to be integrated in customer cabinet, working stand-alone or in a system, w/o batteries. It simplify the designers life, having a plug & play complete unit for their system Cabinets The real system, including power supply, batteries, load connection units and control devices. No need to be integrated, it represent the finished solution to every kind of uninterrupted power supply requirement 6
  • 8. Public Transportation (Automation bv) Robust design; IMMUNITY and RELIABILITY. High efficiency (and ENERGY SAVING MODE) was the key to win the public bid (strong focus on cost in lifecycle) Military Remote installation: ability to be driven via WEB interface. Need to reduce the maintenance cost (1st expense to be cut in the military segment) driven the solution to a maintenance- free device Oil & Gas (multiple customers) Suitable for harsh environment. High reliability: the sandy environment does not affect the lifetime (NO fan cooling) Industrial application (multiple projects) Flexibility in working parameters setting and monitoring. Easy integration in the system integrator cabinets Hospital & bank (multiple customer) High reliability; ability to be “maintenance- free” during his lifetime. High efficiency to minimize the cost during the lifecycle AEG PS (multiple channels): Modules flexibility allow customer to use those in their own design system, pin-to-pin replacing the old components, keeping the key- features 8 Partnership successful stories and problems solved using Efore MODULES (in multiple market channels): which technical/business pain did EFORE Solved?
  • 9. MRC Rectifier is the heart of EFORE DC system, converting AC to DC, delivering 1,6kW at 24-48-60-110-125-220 VDC, 1-ph, w/o parallel connected batteries SKUs • MRC 24-1100: 92G310 • MRC 48-1600: 92G340 • MRC 60-1600: 92G290 • MRC 110-1600: 92G300 • MRC 125-1600: 92H620 • MRC 220-1600: 92G320 Meaning of colored label: identify the MRC voltage *Stand-alone mode, doesn’t allow parameters adjustment* USPs • NATURAL Convection cooling, NO suffering harsh env.ment • NO FAN = Low noise level, NO MAINTENANCE needed = MTBF = 1,4M Hrs @25°C • FRONT connections and easy access; FRONT light (bi- colour LED–light) checking the operational status • Efficiency 93% (@B.E.P. = best efficiency point) • Constant output power • Digital communication over CAN bus with VIDI • Max load sharing = #36 paralleled units (NO Or-ing need) • Automatic Temp. Compensation/ Internal Temp. Protection (Over-temp. protection) Dimensions [mm]: • 350 x 85 x 230 Weight [kg]: • 4,6 Enclosure: • IP20 Max working H: • 2000 m Operating T: • -40°C/ +70°C 9
  • 10. MHE is the new HIGH-EFFICIENCY rectifier, replacing MRC, with 96% of EFFICIENCY, bigger power (2kW instead 1,6kW of MRC), reduced dimensions, wide voltages range (24-220V), competing with TLC fan cooled rectifiers, with 10 times higher reliability USPs • NATURAL Convection cooling, • 5 YEARS WARRANTY • NO FAN = Low noise level, NO MAINTENANCE needed (MTBF = 1000k Hrs @25°C, fits REMOTE installation) • Efficiency 96% (better than several fan cooling rectifiers) • FRONT connections; FRONT light (bi-colour LED–light) checking the operational status • Constant output power. Active load current sharing • Digital communication over CAN bus with VIDI • UL approved and UL safety tested SKUs • MRC 24-1500: Under release • MRC 48-2000: Under release • MRC 60-2000: Under release • MRC 110-2000: Under release • MRC 125-2000: Under release • MRC 220-2000: Under release Dimensions [mm]: 154 x 83 x 345 – Weight [Kg]: 3,8  Protection class: IP20 / IEC 60529  Max Humidity 95%, relative humidity, non-condensing  Operating temp: -20/ +50°C  Operating temperature: -40/ +70°C  Altitude: 2000 m  Approvals: CE, CB. UL  Design: meets ISO 9001 and ISO 14001 10
  • 11. EIM is the Efore top-quality INVERTER, 19” racks, redundant, fault tolerant, suitable when long autonomy time & long battery life are required SKUs • 9060X0001150: 24 VDC 1000VA/600W (CC) • 9060X0001155: 24 VDC 1200VA/800W (FC) • 9060X0001152: 48/60 VDC 1000VA/700W (CC) • 9060X0001156: 48/60 VDC 1200VA/1200W (FC) • 9060X0001153: 110/125 VDC 1000VA/700W (CC) • 9060X0001154: 110/125 VDC 1200VA/1200W (FC) • 9060X0006463: 220 VDC 1000VA/700W (CC) • 9060X0006464: 220 VDC 1200VA/1200W (FC) • 5A000503 & 5A000503: Static switch & manual bypass Dimensions [mm]: • 14TE x 6U x 372mm Enclosure: • Stainless steel casing: IP20 Operating T : • -10°C/ +45°C; +60°C (reduced power) Altitude: • Full power up to 2000 m (3000 m derated) Control: • Web interface, SNMP traps, SMTP mail alerts and Modbus TCP/IP (through VIDI+ controller) USPs • Small size, light weight, (OK installation with MRC rectif.) • Use with static switch, manual bypass, AC distribution, 3- phase synchronization modules • Redundant N+1 System • Front access; hot swap plug-in modules • Remote monitoring with VIDI+ controller/ On-line or off- lie application • 90% Efficiency (available in Fan & Convection c.) • Wide voltage range 11
  • 12. VIDI+ is the OPUS system supervisor, monitoring working parameters of his modules (via PowerCAN bus) by a friendly UI and separate web control (remote use). VIDI+ consist of 2 separate boards (controller: 1. standard; 2. advanced), I/O board can be included in the top version. SKUs • VIDI+ controller kit: 8320X0004311 (*) – 4 alarm/ temperature input and 12 alarm relay output • VIDI+ I/O controller kit: 8320X0004312 (*) – 12 alarm/ temperature input and 12 alarm relay output (*) KIT Includes system controller and user interface USPs • Universal controller (from 24 to 220VDC system) • CAN-bus based communication, • 100% remote monitoring (web interface) • Alarm by email or SNMP traps • Modular structure (flexible & expandable) • Energy saving functions • System level earth leakage monitoring • Storage T = -40°/+70°C, max 95% humidity • Up to 8 configurations inputs; 12
  • 13. UIF module is a «user-friendly» interface with graphical LCD display & input controls. User can surf the system functions, easily using 2 buttons & 1 rocker, for alarm & settings configuration SKUs • 94M364B User Interface module UIF – 72STC00731: UIF cabinet door front sticker – 72STC00733: UIF 19" rack panel front sticker Included in the VIDI+ kit and VIDI+ I/O kit USPs • Local use: flexible position in/outside the system (suitable for both racks and cabinets) • LED operational status indicators (3 colors) • Default view: charge mode, system voltage, number of active alarms • Energy Save Mode, with MRC rectifiers • IP 43 – IEC 529 • Dimensions: 80 x 80 x 20 mm • English, Russian, Finnish (flexible customization) • On-line helpdesk 13
  • 14. CONTROLLER-UNIT is the core of VIDI+ & VIDI+ I/O, giving the system monitoring and allowing the remote access (i.e. through web interface) to the system SKUs • 94G900 VIDI+ • 8320X0004311 VIDI+ kit (with cabling) • 94G910 VIDI+ I/O • 8320X0004312 VIDI+ I/O kit (with cabling) VIDI+ I/O has same function of VIDI+ plus the capability to allow additional INPUT & OUTPUT external signals (VIDI+ I/O kit includes cable set for output and input signals, extra alarm signal terminal 2x12) USPs • Natural cooling; supporting up to 47 rectifiers, • Plug & Play support, automatic module configuration, • Battery, Inverter, converter supported (through another unit to be add) • Power CAN-Bus interface to MRC rectifiers and Smart peripheral modules • Modbus TCP/IP support • IP 20 – IEC 529, • Dimensions: 105 x 40 x 205 mm, weight: 380 g 14
  • 15. WEB interface allow user the real-time checking on the overall working parameters of DC system modules & PREVENT issues using REMOTE (on-line) SERVICE: before the issue happened, the service is already on the way! MAIN Parameters available for monitoring • BATTERIES: – power, voltage, discharge, temp, back-up time • RECTIFIERS: – power, voltage, output • SYSTEM: – load, output Information can be found on each Web interface page Status, measurements, actions, Event log, Alarm Log, Battery Test Log, System Logs, inventory, parameters, maintenance, administration. USPs • Connect via LAN, • 1ST level of service can be done ON-LINE • High flexibility for interface customization • Energy Saving Mode (single rectifier on/off) • Alarm via e-mail or SNMP traps • System parameters upload & download in XML format • Remote-user web interface, 4 access levels; access via Ethernet (TCP/IP) or RS-232 port • Supported protocols: HTTP, HTTPS, Telnet, SSH, SMTP, SNMPv2, SNMPv3 NTP, DHCP, TCP/IP 15
  • 16. VIDI-LVD (*), to be used as an auxiliary module of VIDI+, works on DC-contactors connected to the battery (or loads) of OPUS system and monitors VOLTAGE & CURRENT (by UI or web interface) SKUs • 94G450: VIDI-LVD • 8320X0003275: VIDI-LVD kit Functional block included in VIDI-LVD • DC contactor driver • Universal input power supply • Unit microcontroller • Power-CAN bus patch-cord 0.5 m • Additional cabling set USPs • Fault detection and alarm (LED indication) • Easy to install; “plug & play” • Universal solution for OPUS DC PS (24V-220V) • Load prioritization for power supply sharing • Voltage measurement range: 0-280VDC • 2 configurable alarm inputs, • Internal fuses (protection vs internal failures) • Contactor monitoring (current/ voltage) • Dimensions: 75 x 160 x 27 mm, weight: 320 g • IP 20 – IEC 529, Auxiliary module of VIDI+. Communication between VIDI+ and VIDI-LVD is done with the Efore own PowerCAN system bus. (*) LVD: low voltage disconnector 16
  • 17. VIDI-BM provides detailed information on battery back-up condition; it’s designed to measure block VOLTAGES & battery CURRENT. Voltage monitoring indicate potential battery cell failures in early phase SKUs • 94G470: VIDI-BM • 9040X0002338 VIDI-BM kit Functional block included in VIDI-BM • 4 Battery block voltage measurements • 2 Alarm/Temperature sensor inputs • Universal input power supply • Main microcontroller for unit controlling • monitoring cable set for 4 pcs of 12V blocks 0.9 m (KIT) • PowerCAN bus patch-cord 1.1 m (KIT) USPs • Monitoring on: temperature, current, discharge • Discharge protection, • Charge current limitation, • Natural convection cooling • Power Input voltage range 18–280 VDC • System voltage measurement range 0–280 VDC • PowerCAN connection to VIDI+, • Internal fuses protecting vs internal failures • IP 20 – IEC 529, • Dimensions: 75 x 160 x 27 mm, weight: 320 g (*) BM: battery management (monitoring) 17
  • 18. VIDI-SAM (*) enables communication with external devices (Inverters, bypass…) with proprietary protocols and thus extends the variety of controllable devices under VIDI+ main controller SKUs • 94H610: VIDI-SAM: • 8320X0004402: VIDI-SAM kit Technical features • Input voltage range: 19 – 290VDC • Maximum input power: < 4W • Maximum input current: < 200 mA • Operating temp. range: -20 - +50 °C • Storage and transportation temp. range: -40 - +70 °C • Altitude above sea level, max: 2000m • Humidity, non condensing, max: 95% USPs • Operating parameters can be set and monitored by VIDI+ local user interface (UIF) or through VIDI+ web interface • PowerCAN connection to VIDI+ • Polarity protection: diode • Natural convection cooling • Universal input PS: 19VDC-290 VDC • Internal fuse (protecting against internal failure) • IP 20 – IEC 529, • Dimensions: 75 x 160 x 27 mm, weight: 320 g (*) SAM = Serial Adapter Module 18
  • 19. EFORE enable his customer to save TIME and MONEY using high-efficiency, reliable and long life modules & systems, technically enhancing our customer DC systems 19 -No FAN breakage -No DUST or DIRTY air inside electronics ~15 year lifetime -Field recall of rectifiers < 0,1% (2009-2014) -Real call-rate of FAN cooled rectifier is ~15- 20% (even HIGHER in harsh environment) Reliable solution + + Cost saving (no breakage) + + Time saving (low maintenance) = = High customer satisfaction and retention CONVECTION cooling FAN cooling THE DIFFERENCE
  • 20. EFORE is able to provide a wide range of battery, in different size, voltage, brand &typology, able to cover all kind of customer request. Efore is also working as battery consultant, for new facilities or refurbishing Power Safe VRLA block, AGM lead-acid, Front-term. USPs • Terminal cover with hinged front & diagnostic openings • MAINTENANCE-FREE • High power density & Cost effective • Front connector/terminals • Tin-plated copper inter-block connector • Leak-proof terminal with resin potting • Safety valve, flame barrier and cap • Bar code label • Case and cover heat-sealed ABS-PC • Plate assembly 20
  • 21. EFORE is able to provide a wide range of battery, in different size, voltage, brand &typology, able to cover all kind of customer request. Efore is also working as battery consultant, for new facilities or refurbishing Power Safe VRLA block, gel lead-acid OPzV USPs • Capacity range: 215Ah – 3170Ah • 20 years design life @20°C • Excellent deep discharge recovery & cyclability • Operational safety (insulated connector, one way pressure valve, integral flame arrestor) • Easy installation (vertical/ horizontal) • Low maintenance (no water addition) 21
  • 22. EFORE is able to provide a wide range of battery, in different size, voltage, brand &typology, able to cover all kind of customer request. Efore is also working as battery consultant, for new facilities or refurbishing Power Safe open (vented) lead-acid – OPzS 22 USPs • Capacity range: 215Ah – 3360Ah • 20 years design life @20°C • Excellent cyclability • High operational reliability • Low maintenance • 3 years water topping-up frame • DIN 40736-1 comply
  • 24. Partnership successful stories and issues solved using Efore RACKS & SYSTEMS (in multiple market channels): which technical/business pain did EFORE Solved? Power plant & substations (ABB Power Solution): Strong cut of operational costs needed, including maintenance. Efore DC system can run up to 15y, maintenance- free Helsinki METRO STATIONS and signalization): OLD thyristor based rectifiers replacement allowed company saving MONEY, gaining EFFICIENCY (several pts %) and space reduction Oil & Gas power plant (GASUM) Use of FAN cooled rectifier in harsh environment reduce lifetime. Efore enhance lifetime up to 15 years Oil &Gas channel (Neste Oil): Long life needed in remote region (accessible only by plane or long travel) pushed customer to use Efore with the capability to be maintenance-free and service interruption Strong technical support provided was a PLUS Helsinki water main: Breakage can cost to the owner up to 1M€ for few minutes stop. Owner requested a DC backup system able to cover long time shortage (more than 10h) Power plant providers (Wartsila) Strong technical support provided in system definition and service during the installation 24
  • 25. WRS wall charger is the smallest EFORE DC system (battery charger). With lead-acid or Ni-Cd batteries it provides uninterrupted DC power for critical loads (industrial channel) USPs • Nominal output: 24, 48, 60, 110, 125, 220 • Output power: 1,6kW (1 slot, 1 rectifier) • Convection cooling, max reliability, >15y lifetime • Compact design and lightweight (7 Kg) • Integrated monitoring and control interface • IP21, for fixed installation – FLOATING pole • To be used w/out batteries • Battery connection: 1 string with full current, MCB protection and shunt resistor • Dimensions [mm] = 520*386*191 mm (H*w*d) Available SKUs • OPUS WRS 24-1100 F: 95H660 • OPUS WRS 48-1600 F: 95H670 • OPUS WRS 60-1600 F: 95H680 • OPUS WRS 110-1600 F: 95H690 • OPUS WRS 220-1600 F: 95H700 Included in the package • OPUS WRS product line consists of MRC-rectifier, VIDI+ I/O controller with UIF, MCB protections for mains, load and battery packaged in wall mounted IP21 enclosure • Channels: Signalisation, substations, power plant, telecom. 25
  • 26. WRS wall charger offers a MODULAR approach and enables to connect several WRS (in parallel), charging big battery banks previously supplied by thyristor-based units USPs • Quick & easy wall installation • Saves footprint in electrical rooms • Full battery testing & monitoring functionality • Earth fault monitoring (typical power requirement 110VDC or 220VDC, 200W-1000W, 10 hour autonomy) Available SKUs • OPUS WRS 24-1100 F: 95H660 • OPUS WRS 48-1600 F: 95H670 • OPUS WRS 60-1600 F: 95H680 • OPUS WRS 110-1600 F: 95H690 • OPUS WRS 220-1600 F: 95H700 Included in the package • OPUS WRS product line consists of MRC-rectifier, VIDI+ I/O controller with UIF, MCB protections for mains, load and battery packaged in wall mounted IP21 enclosure • Channels: Signalisation, substations, power plant, telecom. 26
  • 27. WRS wall charger is the smallest EFORE DC system (battery charger). With lead-acid or Ni-Cd batteries it provides uninterrupted DC power for critical loads (industrial channel) Exploded view (wall section / cover plate) Load and battery connectionsUser interface instructions Front view 27
  • 28. The EPOS Mini is a modular system designed to supply uninterrupted DC power for telecom & Industrial applications, modular, scalable and providing 300 W up to 2400 W at 48/ 60 VDC output. SKUs • 95MA002 EPOS Mini 48/60.4 RU MA • 95MA004 EPOS Mini 48/60.4 RU MS • 95MA003 EPOS Mini 48/60.8 RU MS • 95MA005 EPOS Mini 48/60.2 RU MA IP65 • 92M018 ERM 48/60-300 Rectifier module USPs • Convection cooled (Rectifier: ERM 48/60-300) • Wall or 19” rack-mounted • W: 19” std, H: 4U or 10U, D: 365 mm • All-inclusive distribution with LVD & PLD + advanced battery management package (2 x MCB 63A) • Remote monitoring (Ethernet and RS-232) • AC wiring: TN-S (3 phases, Neutral and PE) • Radio links for corporate/defence telecom applications EPOS Mini 48/60-300 4U (1,2kW – 4 rectifiers) EPOS Mini 48/60-300 10U (2,4kW – 8 rectifiers) 28
  • 29. OPUS W cabinet is a wall PLUG&PLAY mountable MODULAR battery charger (#cabinets in parallel), MULTI-VOLTAGE, for easy replacing & modernization of old & inefficient thyristor-based charger SKUs • OPUS C 48 9.6 CS-0864 P • OPUS C 110 9.6 CS-0864 F • OPUS C 220 9.6 CS-0864 F • OPUS C 110 4.8 CS-0864 F+INVERTER“ Dimensions • H 800 W 600 D 400 mm • IP20 or IP21 cabinets • External battery shelf or cabinet • Battery connections: shunt + MCB's USPs • Full battery testing and monitoring functionality • Earth fault monitoring • Power up to 9,6 kW per cabinet (all volt 24-220) • Use several units in PARALLEL to supply big battery bank • Optional MULTI-VOLTAGE system: – Max 3 pcs of MRC 1.6kW rectifiers – Max 2pcs of EIM 1.2kW inverters+ – max 2pcs of DC/DC converters 500W • 10 h autonomy • Market channels concerned: – Power transmission substations, switchgears, transformer stations / Power plants / Process industry / Oil & Gas 29
  • 30. OPUS 7U rack is backup DC system, for use W/O batteries, in STAND-ALONE installation or MODULE in a bigger DC system (fits on 19’’ cabinet) for battery charging or load power supply purpose • RACK mounting DIM: 311 x 438 x 451 mm • WALL mounting DIM: 350 x 482 x 503 mm SKUs • OPUS C 24 3.3 R 7U F 9220X0005001 • OPUS C 48 4.8 R 7U F 9220X0005007 • OPUS C 60 4.8 R 7U F 9220X0005009 • OPUS C 110 4.8 R 7U F 9220X0004953 • OPUS C 220 4.8 R 7U F 9220X0005011 Options • Battery LVD, Load LVD, extra battery connections, Temperature sensors, wall mounting kit, IP21 USPs • CONVECTION cooled • Max 4.8 kW output = 3 MRC rectifier, with redundancy • All voltages available 24-220 VDC, • Nominal voltage input: 230 / 400 VAC • Input Range: 180 – 275 VAC • Floating bulk output • Battery: 1 string, full current, MCB protection, • Front connection, front display • IP 20, 30
  • 31. SKUs • OPUS C 24 5.5 R 12U F 95MS012 • OPUS C 48 8 R 12U F 9220X0000098 • OPUS C 48 8 R 12U P 95MS010 • OPUS C 60 8 R 12U P 95MS014 • OPUS C 110 8 R 12U F 95MS011 • OPUS C 220 8 R 12U F 95MS013 Options • Battery LVD, Load LVD, extra battery connections, Temperature sensors, wall mounting kit, IP21 USPs • CONVECTION cooled • Max 8.0 kW output = 5 MRC rectifier, with redundancy • Ability to be extended adding 1 more shelf (bottom part) with 5 rectifiers (8+8kW = 16kW output) • All voltages available 24-220 VDC, • Nominal voltage input: 230 / 400 VAC • Input Range: 180 – 275 VAC • “+” or “-” grounded or Floating, • Battery : 1 string, full current, MCB protection, • Front connection, front display and local control • IP 20, OPUS 12U rack is backup DC system, for use W/O batteries, in STAND-ALONE installation or MODULE on bigger DC system (fits 19’’ cabinet) for battery charging or load power supply purpose 31
  • 32. 19” 12U Inverter/rectifier rack system combines AC & DC (in several voltages), with further conversion to AC. Full control by VIDI+, with same functionalities of standard OPUS racks SKUs • Same product for DC output; manual bypass requested AVAILABLE: Connection & breakers for external battery bank; DC Load distribution OPTIONAL: Optional 6kVA static and manual bypass USPs • OPUS 19” 12U 4.8kW rack system • All DC battery voltage 24-220VDC available • 2 (or more) output voltage in one system • System monitoring/ settings by VIDI controller • 1-3 pcs of MRC 1.6kW Rectifiers and 1-2 pcs of EIM 1.2kVA Inverters • Low ripple current in the batteries, • Long backup time for use of low voltage battery 32
  • 34. 9.6 kW Cabinet is a “stand-alone” modular DC system, for backup power solutions on critical infrastructure. It’s made by: rectifier, VIDI controller, UI, battery, wiring connections, load distribution Cabinets (F=Floating; P=Grounded poles) for Industrial & TLC • 9220X0000195 OPUS C 24 6,6 CS-2066 F • 9220X0001804 OPUS C 48 9,6 CS-1666 F • 9220X0000121 OPUS C 48 9,6 CS-2066 P • 9220X0000122 OPUS C 60 9,6 CS-2066 P • 9220X0000123 OPUS C 110 9,6 CS-2066 F (3 batt. shelves) • 9220X0000366 OPUS C 110 9,6 CS-2066 F • To be released OPUS C 110 9,6 CS-2066 F • 9220X0000124 OPUS C 220 9,6 CS-2066 F USPs • Power up to 9,6 kW delivered to the loads • IP20 (no need of IP42 due to convection cooled rectifiers EFORE), OK for indoor application • N+1 redundancy available • Use with/ without batteries connected (available space for battery shelves) • 24, 48, 60, 110, 125, 220V models available • Cabling access from the top • Stand alone system cabinet; modular construction • 1 up to 6 MRC rectifier modules • Up to 3 battery shelves • Current range: 45A-275A (24)/ 7A-44A (220) • Nominal input: 3~230/400VAC, 50Hz (main) • Dimensions 2000 x 600 x 600 / 90 Kg • IP20 INCLUDED: UI unit, battery fuse, battery shelves & cable set, load distribution (MCB or MCCB), internal fuses/switches; VIDI +I/O controller, cabling, Temperature sensors OPTIONS: Battery LVD, Load LVD, extra battery connections,, IP21, bottom entry cabling 34
  • 35. Cabinets (F=Floating; P=Grounded poles) for Industrial & TLC • 9220X0002629 OPUS C 24 13,2 CS-2066 F • 9220X0002631 OPUS C 24 13,2 CS-2066 P • 9220X0000424 OPUS C 48 19,2 CS-2066 P • 9220X0000426 OPUS C 60 19,2 CS-2066 P • 9220X0001565 OPUS C 110 19,2 CS-2066 F • To be released OPUS C 125 19,2 CS-2066 F • 9220X0000887 OPUS C 220 19,2 CS-2066 F USPs • Power up to 19,2 kW (per cabinet) delivered to the loads • EXTERNAL battery shelf/ cabinet • IP20 (no need of IP42 due to convection cooled rectifiers EFORE), OK for indoor application • N+1 redundancy available • 24, 48, 60, 110, 125, 220V models available • Cabling access from the top • Stand alone system cabinet; modular construction • From 1 to 12 rectifier modules • Current range: 45A-550A (24)/ 7A-87A (220) • Nominal mains input: 3~230/400VAC, 50Hz • Dimensions 2000 x 600 x 600 / 90 Kg • IP20 INCLUDED: UI unit, battery fuse, load distribution (MCB or MCCB), internal fuses/switches; VIDI +I/O controller, cabling, Temperature sensors OPTIONS: Battery LVD, Load LVD, extra battery connections,, IP21, bottom entry cabling 19.2 kW Cabinet is a “stand-alone” modular DC system, for backup power solutions on critical infrastructure. It’s made by: rectifier, VIDI controller, UI, wiring connections, load distribution 35
  • 36. OPUS MARINE is the advance cabinet DC system, IP54, DNV approved, for marine and OFFSHORE application purpose (the use on luxury cruisers guarantee his high quality & reliability) Technical features • Nominal mains input: 3~230/400VAC, 50Hz • Battery connections: MCB's or MCCB's • Rectifiers: 3 x MRC 110-1600, 4.8kW • Inverter: 110VDC / 230VAC • DC/DC converters: 110VDC / 24VDC • 2000*600*600 mm SKUs available • Modular custom: assembled according to customer specs USPs • IP54 cabinet (FAN cooled vented cabinets) • Vibration resistant and noiseless (DNV requirement) • Internal battery shelfs • Easy installation (duct at left/ right/ back/ bottom - Duct for routing cables from bottom) • Sides and back-wall flexible open • Rittal cabinet • Used for: – On board substation – Telecom – Automation system 36
  • 37. Available configurations for SYSTEMS • OPUS C 48 4.8 R 12U rack, ESSI • OPUS C System in ESSI-Light, IP54 cabinet • OPUS C System in ESSI, EMP/HPM, IP54 cabinet • OPUS C System in ESSI-Heavy, EMP/HPM, IP54 cabinet • ESSI battery cabinet CABINET USPs • EMP-shielded (Lightning, Nuclear, Geomagnetic storms, High Power Microwave devices, security risks), • EMP Filtering (customer communication requirements/ power connections), • HPM-shielded, • 20U free space in ETSI or 19” form for customer equips • IP54; intrusion protection (security locking system), • Redundancy of cooling fans (shielded air inlet/ outlet), temperature controlled • Light weight; quick installation (ready installed racks) • NSN-coded (NATO Stock Number) 5975-58-000-5906 ESSI™ is a compact solution securing networks backhaul/ core, (police, rescue, military…) against electronic threats (using EMP/HPM protection) and unauthorized access (with robust IP54 cabinet). Available dimensions for CABINET • ESSI LIGHT (2000x600x800 mm) • ESSI (1900x700x800 mm) • ESSI HEAVY (2000x800x1000 mm) • ESSI 12U RACK (533x438x370 mm) 37
  • 38. ESSI™ allow significant saving in the expenses for safety: customer can protect EMP/ HPM the cabinet instead of the whole room/ building. EFORE is able to provide both empty cabinet (to be filled with customer’s system) or the full DC system, based on customer request (off-the-shelf or 100% tailor made product) using ESSI cabinets range Available SKUs for ESSI SYSTEM • ESSI System in EMP/HPM, IP54 cabinet, right hand, RS-232 filter 9220X0003926 • ESSI System in EMP/HPM, IP54 cabinet, left hand, RS-232 filter 9220X0003927 • ESSI System in EMP/HPM, IP54 cabinet, right hand, RS-485 filter 9220X0003928 • ESSI System in EMP/HPM, IP54 cabinet, left hand, RS-485 filter 9220X0003929 • ESSI System in IP54 cabinet 9220X0005914 • ESSI battery cabinet 9220X0003740 • ESSI 12U rack 9220X0003698 SYSTEM USPs • Available in CABINET size or RACK • Integrated backup power system with 12, 24 48 VDC and 230 VAC available voltages • Temperature monitoring • NSN-coded (NATO Stock Number) 5975-58-000-5906 • Separate ESSI battery cabinet with 3 shelves, fuses, switch fuse, ESSI = Efore Shielded System Infrastructure 38
  • 39. Efore is able to provide Heavy Duty BATTERY CABINETS to be used stand-alone or connected with Efore battery charger, in a deep range of voltage and capacity, for SKUs • Custom product – 24, 48, 60, 110, 220 VDC available voltages USPs • Available Dim [mm] D: 600 - W: 600 (800) - H: 2000 mm • Weight capacity up to 1000 kg; L/R handed door • Always with battery monitoring & protection system • 48VDC: 4 strings 190Ah batteries • 110VDC: 2 strings 92Ah batteries • 220VDC: 1 string 92Ah batteries • Space for 19” user’s equipment • Several IPxx enclosures available (up to IP67) 39
  • 40. SERVICES (direct or through partners) is a pillar: Efore nevel leaves customer alone, offering Eng.ing, Start-up/ Upgrade, Maintenance & Spare parts, Training, to allow DC system working always at the best power level DC system need a proper installation: EFORE provide a full STARTUP service • Inspection of installation • Configuration • Test run • User guidance • Start-up report ENGINEERING service provide a tailor-made product fitting 100% customer specs • Dimensional and electrical drawings • Component selection • Cabinet solution engineering • Solution documentation • Alarms configuration per specification DC system is an advanced technology able to replace the old and inefficient UPS systems: UPGRADE service provide: • Current system evaluation and new project • Replacement service • Retrofitting • Start-up • Recycling Efore never leaves customer alone: availability of SPARE PARTS is crucial to keep DC system efficiently long lasting • Spare Parts kits • Proactive Maintenance Kits • Swap Units • Customer service line 24/7 • Contactable Efore presence in local region MAINTENANCE is the key to keep the good health of DC system: Efore is able to provide • Authorized Service Network in several countries • Repair onsite or at Efore premises • Maintenance recommendation and planning Advanced product like DC systems needs deep TRAINING to the customer and Efore guarantees • Product training at Efore’s premises • Product training at Customer’s location • Online training • Service training • Technology training ENGINEERINGMAINTENANCETRAINING SPAREPARTSUPGRADESTARTUP 40
  • 41. Thanks for your attention! Marco Gaspari Business Development Manager, EU via Jesina 56/a 60022 Castelfidardo (AN) – Italy P. (+39) 071.72146.487 M. (+39) 342 0367376 Marco.gaspari@efore.com 41