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DuPont Food Innovations




  > The Challenge           > The Solution             > Cases                   > Why DuPont




             Plastic conveyor belts
             from DuPont
             The food industry secret: Delrin®

              Delrin is a tough, lightweight, durable, wear-resistant, low friction, low noise and
                    ®



              high performance acetal resin solution for modern conveyor systems. It offers enhan-
              ced quality and performance, uncompromising reliability and greater design freedom
              than metal or other plastic solutions. Bottling conveyor chains and belts of Delrin
                                                                                                  ®



              need less maintenance than chains and belts of other materials.

              With a lower overall system cost, less energy consumption and longer service life,
              conveyor chains using Delrin components remain clean, safe and more hygienic versus
                                          ®



              metal alternatives. Contact us to learn how Delrin can streamline your operation and
                                                                ®



              save you money.




food.dupont.com                                                                                       Page 1
DuPont Food Innovations



                                            The problem with metal

> The Challenge
> The Solution
> Cases
> Why DuPont




                                            Traditionally, metal has been used for conveyor belts because of its strength. However,
  Get in touch by phone*:                   metal is not without its problems. Working environments are noisy. Metal must be
                                            lubricated often, and even despite this, parts wear down due to frequent friction.
 Tel. 0800 – 367 668 38                     Metal must also cleaned with a special soap and a lot of water, which is not very
  http://dupont.com/food-contact            environmentally friendly and slows production.




  More Information
  about DuPont solutions
  for eco-friendly-
  packaging on
  http://dupont.com/plastic-conveyor-belt




food.dupont.com                                                                                                              Page 2
DuPont Food Innovations



                                            The Solution

> The Challenge
> The Solution
> Cases
> Why DuPont




                                            Delrin®: The plastic alternative to metal
  Get in touch by phone*:
                                            DuPont not only provides different grades of Delrin with internal and external
                                                                                                 ®


 Tel. 0800 – 367 668 38                     lubrication to manufacturers of conveyor belts, but collaborates in R&D to achieve
  http://dupont.com/food-contact            specific properties. In some cases, the resin is reinforced with Kevlar or supplemented
                                            with other substrates to make it x-ray detectable.

                                            Delrin compounded with a silicone oil concentrate from DuPont, meets requirements
                                                   ®



  More Information                          for low friction, wear resistance, high strength, fatigue endurance, dimensional
  about DuPont solutions                    stability and consistent molding productivity and is ideal for molding flat-top conveyor
  for eco-friendly-
                                            chains and plastic conveyor belts. Three grades of conveyor flights with coefficients of
  packaging on
                                            friction ranging from 0.18 to 0.12 are available.
  http://dupont.com/plastic-conveyor-belt

                                            Advantages include:

                                            - Production flexibility: The injection molding process used for components of Delrin
                                                                                                                                   ®



                                              is much simpler and more cost effective than the manufacture of steel chains.
                                            - Low friction: in most applications, conveyors can run smoothly with reduced soap
                                              and water lubrication or even without lubrication at all.
                                            - Improved productivity due to lower maintenance: Delrin conveyor systems need less
                                                                                                           ®



                                              maintenance and are subjected to fewer downtimes.
                                            - Less tipping, wear, noise: Low friction reduces the risk of product tipping, cuts
                                              conveyor component wear and holds down noise.
                                            - Permanent lubricity: The lubricant is added with Delrin during the compounding
                                                                                                         ®



                                              process.
                                            - Durability: With the superior fatigue strength of Delrin , the chains withstand repeated
                                                                                                      ®



                                             „jerk loads“ produced when conveyors start with product already on the line.
                                            - Resists harsh chemicals: Delrin is resistant to typical cleaning solutions and other
                                                                              ®



                                              agents used to wash down conveyor lines.
                                            - Modular design makes optimized plant layouts possible; conveyor sizes can be
                                              designed to match precise line capacity specifications.
                                            - Environmentally friendly with low or no water usage and elimination of soap typically
                                              used with metal.




food.dupont.com                                                                                                                  Page 3
DuPont Food Innovations



                                            Plastic conveyor belts case studies

> The Challenge
> The Solution
> Cases
> Why DuPont



                                                  ®
                                            Delrin the backbone of success
  Get in touch by phone*:
                                            The use of DuPont acetal resin helped Flexlink to develop a generic conveyor chain
 Tel. 0800 – 367 668 38                     design that is both cost-effective and that can be easily adapted to global production
                                            volume. The conveyor chain systems made with Delrin provide a great layout freedom
                                                                                                   ®

  http://dupont.com/food-contact
                                            and can be quickly and easily assembled using ordinary hand tools. The conveyor
                                            systems are also lighter and therefore cheaper to transport and mount than metal
                                            chains.
  More Information
  about DuPont solutions                    Delrin was chosen for its excellent tensile strength that can withstand a maximum
                                                  ®


  for eco-friendly-                         of 6,000 Newtons and has a permissible working tension of 1,250 Newtons. It is also a
  packaging on
                                            lubricated grade, designed for low-friction and high-wear resistance. It also
  http://dupont.com/plastic-conveyor-belt   demonstrates a significant reduction of noise.




food.dupont.com                                                                                                              Page 4
DuPont Food Innovations



                                                 Why DuPont?

> The Challenge
> The Solution
> Cases
> Why DuPont




                                                 DuPont is a science company. Founded in 1802, DuPont puts science to work by
   Get in touch by phone*:                       solving problems and creating solutions that make people’s lives better, safer and
                                                 easier. Operating in more than 70 countries, the company offers a wide range of
   Tel. 0800 – 367 668 38
                                                 products and services to markets including agriculture, nutrition, electronics,
   http://dupont.com/food-contact                communications, safety and protection, home and construction, transportation and
                                                 apparel.


   More Information                              Contact us
   about DuPont solutions
   for eco-friendly-                             If you have any questions or you want to learn more about DuPont plastic conveyor
   packaging on                                  belt solutions, please contact us:
   http://dupont.com/plastic-conveyor-belt
                                                 Call our Food Industry Experts on
                                                 0800 – 367 668 38

*Toll free number in CH, FR, DE, IT, UK, ES,
DK, SE, NO, BE, FI, LU, GR, PT, AT, IE when
                                                 Send us your question on
calling from a landline. Mobile phone calls      http://www2.dupont.com/Food__Innovations/en_GB/contact/index.html?src=fdemea_uk_doc_saf
may or may not be toll free depending on
provider. Language options in English, French,
German and Italian. All others please use
contact form.                                    or read more on
                                                 http://www2.dupont.com/Food__Innovations/en_GB/equipment/plastic-conveyor-belt.html?src=fdemea_uk_doc_saf




food.dupont.com                                                                                                                                                                         Page 5

© 2011 DuPont. The DuPont Oval Logo, DuPont™, and the miracles of science™ are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights reserved.

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Plastic Conveyor Belts

  • 1. DuPont Food Innovations > The Challenge > The Solution > Cases > Why DuPont Plastic conveyor belts from DuPont The food industry secret: Delrin® Delrin is a tough, lightweight, durable, wear-resistant, low friction, low noise and ® high performance acetal resin solution for modern conveyor systems. It offers enhan- ced quality and performance, uncompromising reliability and greater design freedom than metal or other plastic solutions. Bottling conveyor chains and belts of Delrin ® need less maintenance than chains and belts of other materials. With a lower overall system cost, less energy consumption and longer service life, conveyor chains using Delrin components remain clean, safe and more hygienic versus ® metal alternatives. Contact us to learn how Delrin can streamline your operation and ® save you money. food.dupont.com Page 1
  • 2. DuPont Food Innovations The problem with metal > The Challenge > The Solution > Cases > Why DuPont Traditionally, metal has been used for conveyor belts because of its strength. However, Get in touch by phone*: metal is not without its problems. Working environments are noisy. Metal must be lubricated often, and even despite this, parts wear down due to frequent friction. Tel. 0800 – 367 668 38 Metal must also cleaned with a special soap and a lot of water, which is not very http://dupont.com/food-contact environmentally friendly and slows production. More Information about DuPont solutions for eco-friendly- packaging on http://dupont.com/plastic-conveyor-belt food.dupont.com Page 2
  • 3. DuPont Food Innovations The Solution > The Challenge > The Solution > Cases > Why DuPont Delrin®: The plastic alternative to metal Get in touch by phone*: DuPont not only provides different grades of Delrin with internal and external ® Tel. 0800 – 367 668 38 lubrication to manufacturers of conveyor belts, but collaborates in R&D to achieve http://dupont.com/food-contact specific properties. In some cases, the resin is reinforced with Kevlar or supplemented with other substrates to make it x-ray detectable. Delrin compounded with a silicone oil concentrate from DuPont, meets requirements ® More Information for low friction, wear resistance, high strength, fatigue endurance, dimensional about DuPont solutions stability and consistent molding productivity and is ideal for molding flat-top conveyor for eco-friendly- chains and plastic conveyor belts. Three grades of conveyor flights with coefficients of packaging on friction ranging from 0.18 to 0.12 are available. http://dupont.com/plastic-conveyor-belt Advantages include: - Production flexibility: The injection molding process used for components of Delrin ® is much simpler and more cost effective than the manufacture of steel chains. - Low friction: in most applications, conveyors can run smoothly with reduced soap and water lubrication or even without lubrication at all. - Improved productivity due to lower maintenance: Delrin conveyor systems need less ® maintenance and are subjected to fewer downtimes. - Less tipping, wear, noise: Low friction reduces the risk of product tipping, cuts conveyor component wear and holds down noise. - Permanent lubricity: The lubricant is added with Delrin during the compounding ® process. - Durability: With the superior fatigue strength of Delrin , the chains withstand repeated ® „jerk loads“ produced when conveyors start with product already on the line. - Resists harsh chemicals: Delrin is resistant to typical cleaning solutions and other ® agents used to wash down conveyor lines. - Modular design makes optimized plant layouts possible; conveyor sizes can be designed to match precise line capacity specifications. - Environmentally friendly with low or no water usage and elimination of soap typically used with metal. food.dupont.com Page 3
  • 4. DuPont Food Innovations Plastic conveyor belts case studies > The Challenge > The Solution > Cases > Why DuPont ® Delrin the backbone of success Get in touch by phone*: The use of DuPont acetal resin helped Flexlink to develop a generic conveyor chain Tel. 0800 – 367 668 38 design that is both cost-effective and that can be easily adapted to global production volume. The conveyor chain systems made with Delrin provide a great layout freedom ® http://dupont.com/food-contact and can be quickly and easily assembled using ordinary hand tools. The conveyor systems are also lighter and therefore cheaper to transport and mount than metal chains. More Information about DuPont solutions Delrin was chosen for its excellent tensile strength that can withstand a maximum ® for eco-friendly- of 6,000 Newtons and has a permissible working tension of 1,250 Newtons. It is also a packaging on lubricated grade, designed for low-friction and high-wear resistance. It also http://dupont.com/plastic-conveyor-belt demonstrates a significant reduction of noise. food.dupont.com Page 4
  • 5. DuPont Food Innovations Why DuPont? > The Challenge > The Solution > Cases > Why DuPont DuPont is a science company. Founded in 1802, DuPont puts science to work by Get in touch by phone*: solving problems and creating solutions that make people’s lives better, safer and easier. Operating in more than 70 countries, the company offers a wide range of Tel. 0800 – 367 668 38 products and services to markets including agriculture, nutrition, electronics, http://dupont.com/food-contact communications, safety and protection, home and construction, transportation and apparel. More Information Contact us about DuPont solutions for eco-friendly- If you have any questions or you want to learn more about DuPont plastic conveyor packaging on belt solutions, please contact us: http://dupont.com/plastic-conveyor-belt Call our Food Industry Experts on 0800 – 367 668 38 *Toll free number in CH, FR, DE, IT, UK, ES, DK, SE, NO, BE, FI, LU, GR, PT, AT, IE when Send us your question on calling from a landline. Mobile phone calls http://www2.dupont.com/Food__Innovations/en_GB/contact/index.html?src=fdemea_uk_doc_saf may or may not be toll free depending on provider. Language options in English, French, German and Italian. All others please use contact form. or read more on http://www2.dupont.com/Food__Innovations/en_GB/equipment/plastic-conveyor-belt.html?src=fdemea_uk_doc_saf food.dupont.com Page 5 © 2011 DuPont. The DuPont Oval Logo, DuPont™, and the miracles of science™ are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights reserved.