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PRE – ENGINEERED
BUILDINGS AND THEIR
APPLICATIONS
Dr K M Soni
Chief Engineer, CPWD, Mumbai
Buildings
• CONVENTIONAL BUILDINGS
– LOAD BEARING
– RCC FRAMED STRUCTURES
– STEEL STRUCTURES
– COMPOSITE STRUCTURES
– SEMI-TEMPORARY/TEMPORARY BUILDINGS
• PRE-FABRICATED BUILDINGS
• PRE-ENGINEERED BUILDINGS
Conventional Buildings
• CAN BE DESIGNED AND CONSTRUCTED WITH
ANY ARCHITECTURAL DESIGN AND FEATURES
• SITE CONSTRUCTION AND SUCH DEVIATIONS
ARE FEASIBLE
• LOCAL MATERIALS AND TECHNIQUES CAN BE
APPLIED
• NO MONOTONY
• NEW MODERN TECHNIQUES
New Modern Construction
Techniques
• MONOLITHIC CONSTRUCTION
– JUMP SHUTTERING
– TUNNEL FORMWORK
– ALUMINUM FORMWORK
– SHUTTERINGS WITH OTHER MATERIALS
– PATENTED TECHNOLOGIES
Jump Shuttering
http://www.formworkscaffoldingsystems.com/sale-9583608-multi-function-
hydraulic-jump-form-shuttering-system-oem-odm-available.html
Useful and economic for
high rise buildings
http://www.cityu.edu.hk/CIVCAL/
production/advanced/jump_form
.html
Tunnel Formwork
https://theconstructor.org/concrete/tunnel-
form-construction-technique/8574/
Tunnel Formwork
http://www.parsianghaleb.com/en/page/196/t
unnel-form-system
https://irjet.net/archives/V4/i3/IRJET-
V4I397.pdf
https://www.forconstructionpros.com/concrete/equipment-
products/article/12321527/tunnel-forms-build-a-castle
http://www.neru.com.tr/en/index2.php?Id=17
http://www.concrete.org.uk/fingertips-
nuggets.asp?cmd=display&id=862
Suitable for repetitive buildings
Monolithic construction with
Aluminium formwork
http://www.tectonica-online.com/products/peri/aluminium-formwork-
monolithic-concrete-housing-construction/2801/
http://navkaargroup.in/aluminium-formwork/
Suitable for repetitive buildings
http://tacsystem.blogspot.com/2013/01/pic-
aluminium-formwork-system.html
Monolithic Construction
• Faster construction
• Repetitive construction
• Quality controlled
• Useful for repetitive work and multistoreyed buildings
• Specialised work
• Limitations of architectural features, corners etc
• Sometimes limit of spans
• RCC walls suitable for coastal areas?
• Services are to be pre-planned and provided before
casting
• Providing services after construction difficult
• CPWD adopting such technologies
cpwd.gov.in
cpwd.gov.in
cpwd publication
cpwd publication
Pre-Fabricated Buildings
• CONCRETE BUILDINGS
• STEEL BUILDINGS
• COMPOSITE STRUCTURES
Pre-Cast Concrete Buildings
• PRE-CAST STRUCTURAL MEMBERS
• SLABS, BEAMS, WALLS, STAIRCASES ETC
• FACTORY MADE MEMBERS
• QUALITY PRODUCTS
• FAST CONSTRUCTION
• LITTLE CAST IN SITU CONSTRUCTION
• SOMETIMES SIZE LIMITATIONS
http://www.vaughnconcreteproducts.com/pre
cast-roof-slab
http://www.preca.in/precast-concrete-
products.html
http://www.preca.in/precast-concrete-
products.html
http://www.preca.in/precast-concrete-
products.html
http://www.preca.in/precast-concrete-
products.html
http://www.midsouthprestress.com/concrete-
products/precast-beams-columns
http://www.preca.in/precast-concrete-
products.html
http://www.preca.in/precast-concrete-
products.html
http://www.preca.in/precast-concrete-
products.html
https://www.housingauthority.gov.hk/en/busin
ess-partnerships/resources/prefabrication-in-
housing-blocks/precast-staircases/index.html
http://www.preca.in/precast-concrete-
products.html
Pre-cast Concrete
Construction
• FASTER CONSTRUCTION
• QUALITY CONTROLLED
• SUITED FOR INDIVIDUAL AND MASS
CONSTRUCTION
• SUITED FOR SITES HAVING SPACE
CONSTRAINTS
• LIMITATION OF ARCHITECTURAL FEATURES
• LIMITATIONS OF MODULE SIZES
Pre-cast Concrete
Construction
• CPWD has constructed Multi level car parking
block for SBI Data centre at Hyderabad in which;
• Pre-cast external and internal wall panels,
• Pre-cast parapet wall panels,
• Pre-cast pre-stressed beams,
• Pre-cast hollow core slabs,
• Pre-cast staircase,
• Pre-cast columns and precast solid slabs for
ramp landings are used.
cpwd publication
cpwd publication
Pre-cast Steel Construction
Pre-cast Steel Construction
• SUITED FOR SITES HAVING SPACE CONSTRAINTS
• LARGER MODULES FEASIBLE
• QUALITY CONTROL
• FASTER CONSTRUCTION
• SPECIALISED WORK DUE TO WELDING
• FIRE RETARDANT PAINTS/COATINGS TO BE
APPLIED
• FALSE CEILING REQUIRED
Pre–engineered Building
Pre-engineered building is defined as a
building designed to be fabricated using a
pre-determined inventory of raw materials
and manufacturing methods that can
efficiently satisfy design and functional
requirements.
Pre–engineered Building
• CUSTOM DESIGNED
• FABRICATED IN FACTORY
• NO WELDING
• ONLY BOLTING
Comparison
Pre-engineered building
• Self weight lighter
(@30%)
• Primary member
tapered
• Secondary members –
light weight rolled Z or
C sections
• Less erection time and
cost
Pre fab steel Buildings
• Heavier than PEB
• Primary member – I
sections
• Secondary members – I
or C sections
• More erection time and
cost
http://www.globalsources.com/gsol/I/Steel-
building/p/sm/1153305732.htm
http://www.itac.us.com/specialty-
services/metal-buildings.html
Commercial buildings
http://www.mid-
weststeel.com/portfolio_category/warehouse-
distribution/page/2/
Aircraft Hangars
https://rmsteel.com/building-types/aircraft-
hangars/
Residential Buildings
http://www.robison-construction.com/pre-
engineered.php
Industries
http://matconindia.org/
Schools
http://www.chgbuildingsystems.com/Projects/
chgbethelschoold.html
Schools
Offices
http://centuryconstruction.com/projects-pre-
engineered-metal-buildings/
ADVANTAGES OF PEB
Reduce construction time
Buildings can be constructed in less time
compared to others once the design is
approved. Foundation and anchor bolts can
be cast parallel, ready for the site bolting.
This also allows faster occupancy and earlier
realization of revenue.
Low space requirements for
storage at site
Conventional buildings require a considerable
space to store materials during construction
for a long time. Since this method reduces
the requirements of the materials and space
requirement at site, there is a considerable
saving on account of the same
Lower Cost
Due to less dead load, well designed
economic sections, manufacturing in the
factory and time saving in construction, cost
saving is feasible though their technical
consultancy of design may require some
additional expenses
Expansion Flexibility
Buildings can be easily expanded in length by
adding additional bays provided future
provision of expansion in width is already
kept. Also, it is easier to increase the height
of the structures.
Larger Spans
Buildings can be made with larger spans
without supports in between i.e. without
columns. Most of the efficiently used
exhibition and convention halls are
constructed having column free inside space
Quality Assurance
As components are manufactured completely
in the factory under controlled conditions,
the quality is assured
Lower Maintenance
Buildings can be manufactured with
automotive high quality materials to suit
ambient conditions at the site resulting into
durability and low maintenance costs.
Better Seismic Resistance
Due to low weight flexible frame, seismic
resistance of such structures is high
compared to conventional structures.
Eco-friendly
• Steel members are recyclable, hence qualifies
for eco-friendly sustainable structures
• Do not spread dust
• Avoids use of natural materials like
aggregates, stones etc.
Light Weight Foundation
As the structures have less dead load, the
foundation required is light weight. In case of
low bearing capacity of soil also, the
structures can be designed as per the
requirements.
Applications
• Industrial buildings
• Warehouses
• Commercial buildings
• Showrooms
• Offices
• Shades and garages
• Schools and primary health centres
• Stadiums
• Exhibition halls and Convention centres
• Gas stations
• Metro stations, Bus terminals, Railway stations/platforms
and Parking lots
• Assembly places
Limitations
• Aesthetics
• Very limited architectural features
• Life of members
• Foundation design/erection
• Deviations on site, not feasible
• Limited to low rise buildings
Pre-engineered buildings
• Are they only metal buildings? Now metallic
PEBs, are known as PE metallic buildings
• Let us again check the definition. A building
designed to be fabricated using a pre-
determined inventory of raw materials and
manufacturing methods that can efficiently
satisfy design and functional requirements
• Thus any type of building can be categorised in
PEB provided satisfy design and functional
requirements and is a fabricated one
Pre-engineered buildings
• Let us review fabricated buildings
• Let us consider fabricated means factory
made
• Thus, let us include pre-fab concrete
members in PEB.
• Thus, PEB means all buildings in which pre-
fab members are used satisfying design and
functional requirements.
https://www.pmd-global.com/single-
post/2016/02/11/Precast-Concrete-
Technology-Building-System
http://www.ultraspan.ca/building-with-
precast/
http://www.lonestarprestress.com/city-of-
humble.htm
So let us go ahead with PEB
with wider definition
https://www.slideshare.net/Deltasteel/pre-engineered-steel-buildings-38695951
https://www.slideshare.net/ShubhamParab/pre-engineered-building-ppt-
rit?next_slideshow=1
https://www.slideshare.net/hlksd/88254718-
preengineeredsteelbuildings?next_slideshow=2
https://www.slideshare.net/hlksd/115659118-preengineeredbuildings-
46415466?next_slideshow=1
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Pre engineered and other buildings