11+year experience in plant maintenance

1. DIVYESH. C. VASVELIA
Contact: +91 – 9974883215
E-Mail:divyesh235@gmail.com
OBJECTIVES:
Seeking assignments in the field of Planned Maintenance of Manufacturing organization of high repute
and to make my department operate safely and effectively while attaining job satisfaction, growing in the
company and learning new things.
PROFILE HEADLINE:
Assistant Manager – Maintenance, Nearly 12 Years of Work Experience, leading the Maintenance
Department handling Utilities, Productive Equipments (Both Electricals & Mechanicals), Projects and reporting to
Plant Head.
PROFILE SUMMARY:
UTILITIES:
Hands on experience in Maintenance of
 500, 1000 & 2000 KVA 11KV/400V Transformers with VCB, ACB, Capacitors banks, OLTC and Earth
pits.
 100 to 1010KVA Various make of Diesel Generator Sets& 350 x2 KVAR Capacitor banks.
 350x2, 840x2 CFM Kaeser make Screw compressors
 1980x4 Kg LPG gas Storage, 20000KL CO2 Storage, 3000 CFM O2 storage and 10 CFM N2 Gas
generating plant.
 3000 & 8000 Ltrs./Hour RO Plants.
 500 & 1000 Kg capacity Demag make hoists(150 No’s)and 3, 5 & 10 tons EOT cranes(19 No’s).
 Toyota forklifts 9 No’s.
PRODUCTIVE EQUIPMENTS
Hands on experience in Maintenance of
 Various type of CNC Turning machines(110 No’s) with Siemens, Fanuc& Mitsubishi controllers.
 Various type of VMC machines(20 No’s) Siemens , Fanuc & Brother controllers.
 HMC machines(7 No’s) with Fanuc controllers.
 Spline & Gear Hobbing machines(24 No’s)with Siemens controllers.
 Bevel Gear cutting machines & Broaching machines – Russian WMW& GLEASON make.
 4 KW capacity (3 No’s) Laser cutting machines with Fanuc controller.
 Plasma cutting machine (up to 40 mm thickness MS plate cutting) with messer controller.
 Wire cutting machine with electronica controller.
 CNC & conventional based pipe, bar, square tubes cutting and bending machines
 40 to 800 tons various type of Hydraulic & Power presses
o 100, 150 & 200 tons press brake with Delam controller.
o Shearing machines up to 6 mm MS plate cutting with Delam controller.
o 40 to 800 tons hydraulic press for different applications with conventional & HMI.
o 60 to 630 tons Power press for different applications with conventional & HMI.
 Automatic Robot lines (15 No’s of Fanuc Robots) for furnace and forging operations.
 Various types of furnaces for heat treatment and forging
o Sealed quench furnaces lines – 2 x 1200 kg capacity.
o Gas carbide furnace lines – 2x800 Kg capacity
o Induction hardening
o Automatic Blade forging furnaces (2 lines)
o Automatic Blade tempering and colouring furnaces (2 lines)
 Robotic , Mig and Arc welding machines for fabrications.
 Various types & Makes of Shot blasting and blast room machines for surface cleaning
 Semi &Automatic ITW – GEMA Powder coating plant
 Semi automatic liquid paint booth – Epicot make.
 Various types conveyors for different operations
o 140 meters length assembly line conveyor – Slate type
o 200 & 68 meters length high beam conveyor for shot blasting & Powder coating.

2. o 350 & 200 meter length chain link centralized conveyor for CNC & VMC chip discharge.
 Special purpose machines for different operations.
o Chip cutting, Chip & Oil separate machine
o HMI based Multi spindle milling machines
o Rotary machine for welding purpose
o Shot blasting machines
o Hydraulic presses for bearing mountings
o Dynamic balancing machines
 Hydraulic, Pneumatic and Lubrication systems.
 HMI, PLC, AC drives, FANUC & SIEMENS controllers .
 Electroplating line maintenance
CORE COMPETENCIES:
Machinery and Utilities:
 Knowledge of Testing, Erection, Commissioning and Handover to process owner for the new
Equipments and Executing new projects within the budget and time allocated.
 Planning, Scheduling and Executing Effective Planned Preventive Maintenance (TBM,CBM,IR) to attain
Breakdown targets and keeping the plant run continuously without breakdown.
 Taking Corrective , Preventive & Sustain action of the breakdowns to maintain the MTBF& MTTR as per
the plan and achieving OEE%
 PQCDSM wise Clearly identifying the criticality wise Equipment groups in the plant, defined the Critical
spares and maintained MSL inventory to avoid plant stoppage.
 Skilled in determining company’s global mission & strategic direction and ability to formulate &
implement tactical initiatives to achieve corporate strategic goals(KMI, KPI & KAI)
 Continuously implementing new Idea, New methods, Kaizen and reduced the cycle time and man
power operation.
 Continuously creating awareness, Provide Training and developed multi skill manpower for important
of Autonomous Maintenance and cost savings.
Quality Standards:
 Skilled in ISO 9001:2015(DNV) Standards
 Independently handled internal & External audits as per the standards
 Good Knowledge in preparation of ISO documents as per the standards
TPM Activities:
 Member of PM Pillar, continuously practicing (3 1/2 Years)as per JIPM & CII counsellor guidance and
successfully implementing as per our road map at tirth agro technology rajkot.
 Having basic knowledge of all pillar activity.
Achievements:
 Over all 60 % of BD occurrences eliminated through implementation of effective preventive
maintenance, Autonomous maintenance, why?why? analysis and Kaizens
 Break down percentage reduced from 2.7% to 0.6 % and continuously improved MTBF and decreased
MTTR.
 Do safety patrol, do corrective and preventive action, eliminated from 4 incidents to zero per month.
 Continuously do energy audit, implement kaizen, automation and save energy cost 10%
ORGANIZATIONAL EXPERIENCE:
1. Shree Mahavir Metalcraft ( also known as a ASSA ABLOY), Jamnagar as Assistant manager
(Maintenance) Since July 2018to – present.
Responsibilities:
 Plan preventive maintenance plan and ensure to their effectiveness.
 Lead and take responsibility to fulfill all compliances related to maintenance and safety.
 Support to lean department to reduce waste.
 Co-ordinate with purchase and store department for reduce the breakdown time.
 Maintain critical machine’s spares and AMC
2. Macpower CNC Limited, Rajkot as Assistant manager (Service) Since Jan. 2018to – July. 2018.
Responsibilities:
 Co-ordinate with service engineer and customer for complaint
 Ensuring Reliable and quick response to customer to reduce failure time
 Performance monitoring of service engineer
 Convince customer for AMC and Release pending payment
 Daily discuss with engineer and improve machine quality with support of R&D Department

3. 3. Rolex Rolled Rings Pvt. Ltd, Rajkot as Assistant manager (Maintenance) Since Sep.2015to –
Nov.2017.
Responsibilities:
 Assistant Manager of the maintenance for both Electrical and Mechanical& Directly Handling 30 Man
powers
 Decision Maker and reporting directly to Maintenance head.
 Ensuring availability and quality of the above equipments to meet production plan and keeping the
machineries for maximum production availability
 Effectively Planning & Executing for Preventive, Breakdown and Shutdown maintenance to upkeep the
machine and equipment run time
 Analyzing break downs , identification of root cause and countermeasure actions and implementation
with time plan
 Ensuring that the team maintains safe and clean working environment by complying with all
procedure , rules and regulations.
 Planning, Budgeting and executing capital projects for the plant within the given time frame and
budgets
 Performance monitoring, Calibration and analysis of the plant machinery and equipments for the set
targets
 Providing Engineering support to production department
 Spare parts management, maintenance cost control and control of outsourced service jobs
 Co-ordinating with purchase department for on time for smooth maintenance.
 Bill Verification &Co-ordinating with accounts department and release on time payment for sub
contractors.
4. Tirth Agro Technology (p) ltd.(Shaktiman Brand Rotary tillers – Tractor Attachments) , Rajkot
as Senior Engineer (Maintenance) FromAug.2011 to – Aug.2015.
Responsibilities
 Scheduling of preventive maintenance.
 Maintain utilities spares of Compressor, Genset,Transformers,Forklifts.
 Man power planning and proper utilization
 Coordinating with Electricity Board.
 TPM - PM pillar member and successfully implementing TPM activities
 SAP – Core team member and successfully implementing PM module
 Participating and Driving the team in plant improvements initiatives such as 5S,suggestion, OPL,
Kaizen, MP Sheet generation, Why? Why? Analysis, 5W1H, PM analysis, Breakdown analysis and
Maximum no of Unsafe abnormalities Elimination etc.
5. Singhal Power Press Pvt. Ltd. , Shapar-Rajkot, Gujarat as Engineer from Oct.2007 to Aug.2011.
Responsibilities
 Supervisor of Sheet metal Machineries electrical panel assembly, testing, commissioning and directly
reported to proprietor
 Effectively Maintain of 750 KVA Diesel Generator
 Erection and commissioning of 25 to 500tonsPower press
 Get production plan from PPC and achieved as per management requirements
 Coordinate with materials department and get the materials on time
PROJECTS SUPPORT:
 500 KVA, 1000 KVA, 2000 KVA Transformers Erection and commissioning
 100- 1010KVA Generators Erection and Commissioning
 New Shot blasting machine Erection and commissioning
 New 4 KW laser cutting machine, Plasma Cutting machine and press brake erection and commissioning
 CNC turning, VMC, HMC machine erection and commissioning
 New compressors(350,840 CFM) and gas plant erection and commissioning
 Lead to leakages arrest project and improved EHS and saved huge amount of money
 Automatic powder coating plant with controls
TRAINING UNDERGONE:
 TPM Facilitators course from JIPM & CII
 10 Steps of PM pillar activity for TPM activity from CII
 5S Implementation training from CII
 SAP Training from Fujitsu

4. SALARY DETAILS:
Present CTC: 6.36 Lpa.
EDUCATION:
● Diploma Electrical Engineering From Goverment Polytechnic Rajkot in 2010.
● ITI in Web Design From MB ITI - Gondal in 2005.
● H.S.C. Complete from G.S.& H.S.E.B - Jetpur in 2004.
● S.S.C. Complete from G.S.E.B.- Jetpur in 2002.
PERSONAL DETAILS:
Father’s Name :Mr. Chandubhai Vasvelia
Gender :Male
Date of Birth : 23.05.1987
Marital Status : Married
Religion : Hindu
Linguistic Abilities :Gujarati, Hindi &English
Residential Address:Sardar park, street no. 4, near sandhiya pull, Jamnagar, Gujarat.
DECLARATION:
I here by declare that the information furnished above is true to the best of my knowledge.
Date: Divyesh Vasvelia