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01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
1
Optimization of wireless power Transfer
coils using Finite Element simulation
BEng (Thesis) . Final Project
Abstract
The limit of powering devices is a huge hurdle due to the limited and unreliable wires.
Imagine a device who does not need any powering wire or even a battery, which will instead
get the power wirelessly over the air. Biometric implantations are the best example for the
current age to have the demand for such wirelessly powered devices. To make such a device
possible the transfer efficiency needs to be increased. To increase the efficiency inductor coil
needs an optimization. This is the aim of this thesis, to investigate the optimization and the
efficiency of the inductor coils using FEMM simulation software.
This report starts with historical background of Wireless Power Transfer (WPT), motivation
behind the project and the objective set to investigate efficiency and optimization WPT coils.
This report continues with a presentation of basic circuit and its theoretical framework
behind WPT, and the framework is then broken down into its basic mathematical expressions
that generates the basic variables.
Furthermore, this report covers documentation of an investigation on WPT inductor coils
using FEMM simulation software. The parameters generated from FEMM simulation models
are then, verified using Pspice simulation software for different frequency range with respect
to distance between coils.
Further, in this report the parameters generated from FEMM simulation verified by Pspice
simulations, by mathematical calculations and implementing a practical model.
Supervisor: Lars Maack
Head of studies, associate professor
Center for Bachelor of Engineering Studies
lmaa@dtu.dk
Student: Danish Bangash : s104712
BEng. Computer and Electronics Engineering
Center for Bachelor of Engineering Studies
dmab@dtu.dk
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
2
Dedicated
to
My Parents & my brothers ๏Š
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
3
Table of Contents
Preface..................................................................................................................................................... 6
List of Figures ......................................................................................................................................... 7
List of Tables........................................................................................................................................... 8
List of Plots ............................................................................................................................................. 9
Chapter 1 ............................................................................................................................................... 10
Introduction ....................................................................................................................................... 10
History of wireless Power Transfer................................................................................................... 10
Motivation ......................................................................................................................................... 10
Objectives.......................................................................................................................................... 11
Organization of Thesis ...................................................................................................................... 11
Variables and Abbreviations ......................................................................................................... 11
Chapter 2 ............................................................................................................................................... 12
Introduction ....................................................................................................................................... 12
Basic Circuit...................................................................................................................................... 12
Mathematical Representation of WPT Basic Circuit ........................................................................ 13
Resistance...................................................................................................................................... 13
Inductance ..................................................................................................................................... 13
Coupling Coefficient..................................................................................................................... 14
Load Resistance............................................................................................................................. 14
Reflected Load Theory.................................................................................................................. 15
Voltage Drop across Inductor Coil................................................................................................ 15
Wireless Power Transfer Efficiency of Coils................................................................................ 15
Chapter 3 ............................................................................................................................................... 16
Implementation of practical coils before simulations........................................................................ 16
Chapter 4 ............................................................................................................................................... 18
Wireless Power Transfer modelled in Finite Element Method Magnetics (FEMM) ........................ 18
FEMM Simulation......................................................................................................................... 18
Simulation Setup ........................................................................................................................... 18
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
4
Simulation Results......................................................................................................................... 19
Conclusion..................................................................................................................................... 21
Chapter 5 ............................................................................................................................................... 22
Wireless Power Transfer (WPT) Pspice Verification........................................................................ 22
Simulation Setup ........................................................................................................................... 22
Simulation Results Primary Coil................................................................................................... 23
Simulation Results Secondary Coil............................................................................................... 24
Power Transfer Efficiency from Pspice perspective ..................................................................... 25
Time Domain Analysis ................................................................................................................... 26
Conclusion......................................................................................................................................... 28
Chapter 6 ............................................................................................................................................... 29
Wireless Power Transfer (WPT) FEMM Model Mathematical Verifications .................................. 29
Calculations................................................................................................................................... 29
Conclusion......................................................................................................................................... 33
Chapter 7 ............................................................................................................................................... 34
Practical Model Verification ............................................................................................................. 34
Practical Wireless Power Transfer Model Setup........................................................................... 34
Practical Model Results................................................................................................................. 34
Conclusion......................................................................................................................................... 35
Chapter 8 ............................................................................................................................................... 36
FEMM Multi turns Hypothesis for WPT Model After verifications................................................. 36
Hypothesis 1: Four turns Defined within FEMM block properties............................................... 36
Hypothesis 2: Four turns individual 6 mm wire method............................................................... 38
Hypothesis 3: Replacement; 6 mm wire by four 3 mm wires in the same 6 mm area .................. 40
Conclusion:........................................................................................................................................ 42
Chapter 9 ............................................................................................................................................... 43
Initial Conclusion .............................................................................................................................. 43
Simulations and calculations ......................................................................................................... 43
Practical Test................................................................................................................................. 43
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
5
Hypothesis......................................................................................................................................... 44
Final Conclusion................................................................................................................................ 44
Future Work ...................................................................................................................................... 45
Appendix............................................................................................................................................... 46
Simulation Figures Chapter 5 (Pspice).............................................................................................. 46
Simulation Figures Primary Coil................................................................................................... 46
Simulation Figures Secondary Coil............................................................................................... 47
Simulation Figures Power transfer efficiency ............................................................................... 49
Practical Model Results figures Chapter 7........................................................................................ 51
Primary Coil Scope measurements................................................................................................ 51
Secondary Coil Scope measurements with Load .......................................................................... 53
Secondary Coil Scope measurements without Load ..................................................................... 56
Bibliography...................................................................................................................................... 58
References ......................................................................................................................................... 58
Time Plan .......................................................................................................................................... 60
Matlab Scripts for FEMM Simulations............................................................................................. 62
Matlab Script for WPT model....................................................................................................... 62
Matlab Scripts for three types of hypothesis ................................................................................. 63
Pspice AC Circuits For all tested frequencies .................................................................................... 69
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
6
Preface
This thesis work conducted as the last part of the Bachelor of Engineering program in Computer and
Electronics Engineering at Denmark Technical University (DTU) from, 1 Feb 2016 to 7 June 2016.
An enormous amount of time and energy has been put into the investigation process, research and
studying a wide range of information around the globe. The contents of this report clarifies and
verifies the analysis of Wireless Power Transfer (WPT) coils with an assessment of its practical
applicability in terms of optimization using finite element simulation FEMM, pspice, matlab,
mathematical verification and practical coils implementation.
I would like to thank Denmark Technical University (DTU) and their authorities for providing me the
opportunity to study, BEng. Computer and Electronics program in their tremendous and outstanding
educational environment. Also giving me the opportunity to conduct my final thesis at DTU- Ballerup
Campus. It has been great pleasure to work in a professional environment.
My special thanks to Lars Maack for providing me the opportunity to work under his excellence and
tremendous supervision and providing me a project of interest. It has always been exciting to work and
have discussion on various aspects of the project. Guiding me throughout the whole session of thesis
with his feedback, advices and made sure that everything is on the right track.
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
7
List of Figures
Figure 2.1: Basic equivalent circuit for Wireless Power Transfer (WPT) -------------------------------- 12
Figure 2.2: Equivalent circuit for Secondary Coil (WPT) ---------------------------------------------------------------------- 14
Figure 2.3: Equivalent circuit for primary Coil (WPT) ------------------------------------------------------------------------- 15
Figure 3.1: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire. -------------------------------- 16
Figure 3.2: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire. -------------------------------- 17
Figure 4.1: Axisymmetric model, Primary and secondary coil Simulation setup and Practical Set ---------------------19
Figure 4.2: Axisymmetric model, Primary and secondary coil Simulation result -------------------------------------------19
Figure 5.1: Pspice AC Simulation Diagram ----------------------------------------------------------------------------------------- 22
Figure 5.2: Simulation result for Primary with Real power-peak and Vpeak-peak at 211 kHz--------------------------- 46
Figure 5.3: Simulation result for Primary with Real power-peak and Vpeak-peak at 800 kHz--------------------------- 46
Figure 5.4: Simulation result for Primary side with Real power-peak, Vpeak-peak at 4 MHz---------------------------- 46
Figure 5.5: Simulation result for Primary side with Real power-peak, Vpeak-peak at 6 MHz---------------------------- 47
Figure 5.6: Simulation result for Primary side with Real power-peak, Vpeak-peak at 10 MHz--------------------------- 47
Figure 5.7: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 211 kHz
with efficient load ---------------------------------------------------------------------------------------------------------------------------47
Figure 5.8: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 800 kHz
with efficient load--------------------------------------------------------------------------------------------------------------------------- 48
Figure 5.9: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 4 MHz
with efficient load--------------------------------------------------------------------------------------------------------------------------- 48
Figure 5.10: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 6 MHz
with efficient load-------------------------------------------------------------------------------------------------------------------------- 48
Figure 5.11: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 10 MHz
with efficient load-------------------------------------------------------------------------------------------------------------------------- 49
Figure 5.12: Power efficiency of the system at 211 kHz frequency with efficient load-------------------------------------- 49
Figure 5.13: Power efficiency of the system at 800 kHz frequency with efficient load-------------------------------------- 49
Figure 5.14: Power efficiency of the system at 4 MHz frequency with efficient load---------------------------------------- 50
Figure 5.15: Power efficiency of the system at 6 MHz frequency with efficient load---------------------------------------- 50
Figure 5.16: Power efficiency of the system at 10 MHz frequency with efficient load-------------------------------------- 50
Figure 5.17: Time Domain analysis plot at 211 kHz with max efficient Load------------------------------------------------ 27
Figure 5.18: Time Domain analysis plot at 800 kHz with max efficient Load------------------------------------------------ 27
Figure 5.19: Time Domain analysis plot at 4 MHz with max efficient Load-------------------------------------------------- 27
Figure 5.20: Time Domain analysis plot at 6 MHz with max efficient Load-------------------------------------------------- 28
Figure 5.21: Time Domain analysis plot at 10 MHz with max efficient Load------------------------------------------------ 28
Figure 5.22: Pspice AC simulation Circuits for all tested frequencies--------------------------------------------------------- 69
Figure 5.23: Pspice Time Domain Simulation Circuit for all tested frequencies-------------------------------------------- 69
Figure 7.1: Voltage drop primary coil at 211 kHz frequency------------------------------------------------------------------- 51
Figure 7.2: Voltage drop primary coil at 800 kHz frequency------------------------------------------------------------------- 51
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
8
Figure 7.3: Voltage drop primary coil at 4 MHz frequency--------------------------------------------------------- 52
Figure 7.4: Voltage drop primary coil at 6 MHz frequency--------------------------------------------------------- 52
Figure 7.5: Voltage drop primary coil at 10 MHz frequency--------------------------------------------------------- 53
Figure 7.6: Voltage drop secondary coil at 211 kHz frequency with max efficient Load----------------------- 53
Figure 7.7: Voltage drop secondary coil at 800 kHz frequency with max efficient Load----------------------- 54
Figure 7.8: Voltage drop secondary coil at 4 MHz frequency with max efficient Load------------------------- 54
Figure 7.9: Voltage drop secondary coil at 6 MHz frequency with max efficient Load------------------------- 55
Figure 7.10: Voltage drop secondary coil at 10 MHz frequency with max efficient Load---------------------- 55
Figure 7.11: Voltage drop secondary coil at 211 kHz frequency zero load---------------------------------------- 56
Figure 7.12: Voltage drop secondary coil at 800 kHz frequency zero load---------------------------------------- 56
Figure 7.13: Voltage drop secondary coil at 4 MHz frequency zero load------------------------------------------ 57
Figure 7.14: Voltage drop secondary coil at 6 MHz frequency zero load------------------------------------------ 57
Figure 7.15: Voltage drop secondary coil at 10 MHz frequency zero load---------------------------------------- 58
Figure 8.1: Axisymmetric model Hypothesis 1, Primary and secondary coil Simulation setup--------------- 37
Figure 8.2: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 1---------- 37
Figure 8.3: Axisymmetric model Hypothesis 2, Primary and secondary coil Simulation setup--------------- 39
Figure 8.4: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 2---------- 39
Figure 8.5: Axisymmetric model Hypothesis 3, primary, secondary coil Simulation setup
and zoomed in primary coil------------------------------------------------------------------------------------------------- 41
Figure 8.6: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 3 --------- 42
List of Tables
Table 1.1: Organization of thesis------------------------------------------------------------------------------------------- 11
Table 3.1: Design Limits----------------------------------------------------------------------------------------------------- 16
Table 4.1: FEMM Simulated Circuit Properties for Primary Coil at all tested frequencies------------------- 20
Table 4.2: Simulated Circuit Properties for secondary Coil at all tested frequencies--------------------------- 20
Table 5.1: Pspice AC simulation Parametric Sweep ------------------------------------------------------------------- 22
Table 5.2: Pspice AC simulation Parameters Obtained from FEMM simulation-------------------------------- 22
Table 5.3: Pspice AC Simulation circuit properties for primary coil----------------------------------------------- 23
Table 5.4: Pspice AC Simulation circuit properties for Secondary coil with max efficient Load------------- 24
Table 5.5: Pspice AC Simulation circuit properties for Secondary coil without load--------------------------- 24
Table 5.6: maximum power efficiency of the whole system with max efficient Load--------------------------- 25
Table 5.7: Pspice Time Domain analysis Load Parametric Sweep------------------------------------------------- 26
Table 5.8: Pspice Time Domain simulation Results with max efficient Load------------------------------------ 26
Table 6.1: calculation parameters from simulations for verification---------------------------------------------- 29
Table 7.1: Practical Model circuit properties for primary coil----------------------------------------------------- 34
Table 7.2: Practical Model circuit properties for Secondary coil with max efficient Load------------------- 34
Table 8.1: Hypothesis 1: Simulated Circuit Properties Primary Coil--------------------------------------------- 36
Table 8.2: Hypothesis 1: Simulated Circuit Properties for secondary Coil-------------------------------------- 36
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
9
Table 8.3: Hypothesis 2: Simulated Circuit Properties primary Coil--------------------------------------------- 38
Table 8.4: Hypothesis 2: Simulated Circuit Properties for single turn secondary Coil------------------------ 38
Table 8.5: Hypothesis 3: Simulated Circuit Properties for primary side----------------------------------------- 40
Table 8.6: Hypothesis 3: Simulated Circuit Properties for single turn secondary Coil------------------------ 40
List of Plots
Plot 4.1: Peak Real power of primary coil as function of all tested frequencies------------------------ 20
Plot 4.2: Voltage Drop -primary coil as function of all tested frequencies------------------------------- 21
Plot 4.3: Voltage Drop -secondary coil as function of all tested frequencies----------------------------- 21
Plot 5.1: Voltage Drop -primary coil as function all tested frequencies---------------------------------- 23
Plot 5.2: Peak Real Power- Primary coil as function all tested frequencies----------------------------- 23
Plot 5.3: Voltage Drop -Secondary coil with max efficient Load as
function all tested frequencies----------------------------------------------------------------------------------- 24
Plot 5.4: Peak Real Power โ€“Secondary Coil with max efficient Load as
function all tested frequencies----------------------------------------------------------------------------------- 25
Plot 5.5: Efficiency as function all tested frequencies------------------------------------------------------- 25
Plot 5.6: Max efficiency Load resistance as function all tested frequencies---------------------------- 26
Plot 6.1: Efficiency as function all tested frequencies------------------------------------------------------- 33
Plot 6.2: Max efficient Load resistance as function all tested frequencies------------------------------ 33
Plot 7.1 Voltage drop primary practical measurements as function all tested frequencies--------- 35
Plot 7.2 Voltage drop secondary practical measurements as function all tested frequencies------- 35
Plot 8.1: Hypothesis 1: Voltage drop primary coil as function all tested frequencies---------------- 36
Plot 8.2: Hypothesis 2: Voltage drop primary coil as function all tested frequencies---------------- 38
Plot 8.3: Hypothesis 3: Voltage drop primary coil as function all tested frequencies---------------- 40
Plot 8.4: Hypothesis 3: peak real power primary coil as function all tested frequencies------------ 41
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
10
Chapter 1
Introduction
Interests for biomedical implantable devices is gaining momentum among both professionals and
research, since they offer variety of systems, Example: Automatic drug delivery, Devices to simulate
specific organs and Monitors to communicate internal vital signs to the outer world.
Though all those devices performs different tasks, one of their common issue is that of power
requirements, and it has been a researched area from past decades. This chapter introduces different
researched work in the area of wireless power transfer.
History of wireless Power Transfer
Supplying power wirelessly has been a great challenge for the scientists of the modern world through
the history of technology. Wireless power transfer is not newly emerged technology, but rather it has
been an area of interest and has been implemented and worked on since 20th
century.
Most common wireless power transfer applications by means of electromagnetic field transferring low
power known as Low Power Transmission (LPT). Over the last century, the challenge of transferring
high power at greater distances is still playing a great role of interest for the scientists, but still
implanting a practical reliable application is still pending, the reason for this is the losses associated
with greater distances.
The first practical application of wireless power transfer was, implemented in the late 1899 this
experiment was, performed by Nicola Tesla in Colorado Springs. In his experiment, he managed to
lighten up 20 incandescent lamps using Inductive Power Transfer.
Thus, several experiments has been, performed since the first Nicola tesla model.
Motivation
Transfer of wireless power has been, used since long time in biometric implants mobile phone
chargers and other short distance low power transfer using the phenomena of power transfer through
the electromagnetic field transfer.
Recently there has been a growing interest towards the innovation of a deeply challenging idea for
wireless power applications: Electronics utilities without chords. Transmission of the electrical power
utilizes it in different form of copper wires; these wires are not so reliable.
Sometimes these wires are weird especially when the apparatus is small. These wires easily gives rise
to sparking, short circuit and it may give dangerous shock. Also due to regular use of these wires, it
becomes less reliable and reduces the life span of wires. In case of biometric implants or any
application where mechanical contact is the main reason behind failure of those applications. Wireless
power transfer is the best option to overcome these types of problems.
With this type of technology, there is no longer need to worry about wires. The inventions in the area
of wireless power technology and the area of study were the motivation behind this project.
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
11
Objectives
๏‚ท The main objective of the project is to study the fundamentals of wireless power transfer in
terms of the optimization of wireless power transfer coils and the efficiency between the
transmitter and receiver coils.
๏‚ท Two Copper wires (Primary and Secondary) practical implementation and measurements for
comparison with Finite Element Modelling Method Simulations.
Organization of Thesis
Chapter 1 Introduction, history, motivation and research objectives, organization of thesis
Chapter 2 Basic Circuit, Mathematical representation of basic circuit.
Chapter 3 Practical coil implementation before simulations
Chapter 4 Finite Element Method Magnetics, Simulations
Chapter 5 Pspice Verification of FEMM model
Chapter 6 Mathematical Verification of FEMM model
Chapter 7 Practical Coil Measurements and Verification of FEMM model
Chapter 8 Three types of multi turn hypothesis for optimization of coils
Chapter 9 Conclusion
Appendix Simulation images, matlab scripts, practical coil images, spice simulation results
Table 1.1: Organization of thesis
Variables and Abbreviations
WPT: Wireless power Transfer
IPT: Inductive Power Transfer
PTE: Power Transfer Efficiency
RLT: Reflected Load Theory
FEMM: Finite Element Method Magnetics
PTE : Power Transfer Efficiency
FEMM: Finite Element Method Magnetics
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
12
Chapter 2
Introduction
Wireless power transfer (WPT) technology is also, called the inductive power transfer (IPT)
technology. It is the transmission of electrical energy from the electrical source to the electrical load
through electrical magnetic field, which eliminates the use of electrical transmission through wires.
This type of technology is very useful in those cases where the use of interconnected wires are
inconvenient and hazardous or almost impossible, wireless power transfer can be used in many
applications like biometric implants, medical sensors, or laptop chargers etc.
Indeed now a dayโ€™s wireless power transfer (WPT) used frequently in biometric implants and sensors
related to medical devices. This chapter will cover the basic circuit of wireless power transfer (WPT)
using phenomena of inductive power transmission (IPT) and related mathematical expressions that
will represent the basic circuit of wireless power transfer (WPT).
Basic Circuit
Electromagnetic induction is the phenomena behind the wireless power transfer (WPT) technology or
the inductive power transfer (IPT). [Figure 2.1] shows the basic equivalent circuit for WPT.
Figure 2.1: Basic equivalent circuit for Wireless Power Transfer (WPT)
The transfer of electrical energy via magnetic flux coupling over a large airgap between the primary
coil and the secondary coil is very weak, which results in very poor coupling factor between the
primary coil and the secondary coil.
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
13
Mathematical Representation of WPT Basic Circuit
In this section of the report, there will be use of [Figure 2.2] and [Figure 2.3] as equivalent circuits of
Wireless power transfer (WPT) for [Figure 2.1] in relations to the Mathematical expressions for WPT
used to derive the required parameters.
Resistance
Resistance, defined as the opposition to pass current through a conductor. Losses will always be
present when a current moves through a conductor. The power dissipated by the resistor will be in the
form of heat and given by:
Pdiss = I2
โˆ— R [2.1]
Series resistance of Inductor Coils
An Ideal inductor have no resistance or energy losses but in reality inductors have windings and those
windings creates resistance known as winding resistance which depends on material of wires. Since
the winding resistance appears as series with the inductor, which is often called series resistance.
AC series resistance of an inductor estimated by the product of resistivity of a conductor and length of
the conductor over the effective cross sectional area.
Racโˆ’series =
ฯl
Aeff
[2.2]
๐† : is the resistivity of a conductor
๐’ : is the length of the conductor
๐‘จ_๐’†๐’‡๐’‡: is the effective cross sectional area
Where
Aeff = ฮดฯ€d = โˆš
ฯL
ฯ€fยต0
โˆ— ๐œ‹๐‘‘ [2.3]
๐›…: is the skin effect depth
ยต ๐ŸŽ: is the absolute magnetic permeability of the conductor
Inductance
Inductance is a property of a conductor. Electromagnetic definition of inductance L is the ratio of
magnetic flux linkage ฮป to the current I
L =
ฮป
I
[2.4]
Inductance of Looped Coil
In electronics, inductor make use of the principle described by [2.5]. A changing current flows through
the windings of an inductor, creating a changing magnetic field. Each winding of the inductor captures
the flux and produces an induced voltage; back EMF that is self-inductance:
Lloop = N2
ยต0ยตr (
D
2
) โˆ— (ln (
8โˆ—D
d
) โˆ’ 2 [2.5]
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
14
Inductor Quality Factor
The inductor series resistance converts electric current through the coil into heat, which causes a loss
in inductive quality. The quality factor of an inductor is the ratio of its inductive reactance to its
resistance at a specific frequency.
Quality factor is a measure on how ideal an inductor is and defined by:
Q =
2ฯ€fL
R
[2.6]
Mutual Inductance
The mutual inductance โ€œMโ€ can be, expressed by:
M = K โˆ— โˆšLP โˆ— LS [2.7]
Coupling Coefficient
Where โ€œKโ€ is the coupling coefficient between two coils primary coil, which is the transmitter, and the
secondary coil, which is the receiver can expressed by โ€œKโ€.
K = โˆš
LP
LS
โˆ—
VS
Vp
๏ƒ  Zero Load [2.8]
Hence LP represents the measurement inductance of the primary coil. Where as LS is the value of
measurement inductance from the secondary coil. The voltage drop across the secondary coil is VS
and the voltage drop across the primary side of the circuit represented by VP.
Load Resistance
Figure 2.2: Equivalent circuit for Secondary Coil (WPT)
[Figure 2.3] gives an overview of secondary coil components. Using reflected load theory the two
equivalent circuits are set to a frequency of operation. It assumes that the efficiency of the energy
transfer maximized, if the load resistance chosen according to [2.9]:
R ๐ฟ = โˆš(R S
)2 + (ฯ‰LS)2
[2.9]
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
15
Reflected Load Theory
Reflected load theory (RLT) has been widely used to analyze transformers. RLT also applied to
wireless power transfer systems. Reflected Load Theory (RLT) states that the load present in the
secondary coil affects the amount of current that flows through the primary coil. This load is not
visible to the primary coil with the same actual value of load, but instead as a function of load value of
secondary coil which is the sum of series resistance of secondary coil and load resistance of the
secondary coil. [Figure 2.3] gives an overview of the Reflected Load Theory (RLT).
Rโ€ฒ
= (R ๐‘† + R ๐‘ƒ) โˆ— k2
[2.10]
Where, RL [2.9] and K [2.8]
Thus,
Rโ€ฒ
= [R ๐‘ƒ + (โˆš(R ๐‘†)2 + (ฯ‰L ๐‘†)2)] โˆ— K2
[2.11]
Figure 2.3: Equivalent circuit for primary Coil (WPT)
Voltage Drop across Inductor Coil
Voltage drop across the coils estimated as:
V = XL โˆ— I [2.12]
Where XL is inductive reactance, which is proportional to the sinusoidal signal frequency and the
inductance: Which depends on the shape of the inductor.
XL = 2ฯ€fL [2.13]
Wireless Power Transfer Efficiency of Coils
In order to calculate the efficiency of the power transfer, the theory of energy conversion is applied.
Efficiency =
Pout
Pin
=
Pout
PRsโˆ’Prim+PRsโˆ’Sec+Pout
[2.14]
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
16
Chapter 3
Implementation of practical coils before simulations
This chapter contains practical looped coil implementation. Practical results for both coils presented in
[Chapter 7] after obtaining the required parameters from FEMM [Chapter 4] for verification Design limit
were set to keep system small, make use of materials that are reasonable in price, available and narrow
the scope of simulations. To keep size of coils small, coil radius was limited to 17.2 cm; the thickness
of the wire is set to 6 mm in radius for both primary and secondary coils. Copper (Cu) wires used for
both coils, Copper (Cu) is known to form good inductors. Due to limitations by availability of driver
circuit for real tests, frequency is set in the range of 211 kHz - 10 MHz and peak-peak current limited
to 0.2 A. [Table 3.1] summarizes the design limits.
Coil Radius ๐Ÿ๐Ÿ•. ๐Ÿ ๐œ๐ฆ
Coil type Spherical
Wire type Semi-rigid coaxial
Wire diameter 6 mm
Wire Material Copper Cu
frequency 211 kHz โ€“ 10 MHz
Table 3.1: Design Limits
Figure 3.1: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire.
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
17
Figure 3.2: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire.
๏‚ท [Figure 3.1] shows actual single looped practical coil design, and its dimension.
๏‚ท [Figure 3.2] represents both coils at a distance of 5 cm.
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
18
Chapter 4
Wireless Power Transfer modelled in Finite Element Method Magnetics
(FEMM)
The simulation of Wireless power transfer model carried out in FEMM simulation software controlled
by Matlab. FEMM is a finite element method program with emphasis on magnetics, which is an ideal
program for magnetics problems before any practical implementation. Matlab is a numerical
computing environment, ideal for implementing analytical expressions and combining them into a
simulator.
The basic circuitry framework presented in [Chapter 2], a script carried out for FEMM using matlab with
different frequency starting from 211 kHz to the limit of 10 MHz with an input peak-peak current
of 0.2 A. In the sections below are the simulated results and parameters of the inductor coils, with
respect to 5 cm distance.
FEMM Simulation
Simulations carried out at different frequencies. The task for the simulation is to find required
parameters for inductor coils, which gives as big power transfer as possible at a specific frequency at
the same time keeping efficiency at reasonable levels. These parameters shows that quality factor is
dependent on the frequency, coil inductance and resistance of the coil. Coupling coefficient [2.8]
depends on inductance of primary and secondary coils, distance between primary and secondary coils
and ratio between output voltage of primary and secondary coil. Coil inductance and resistance can be
broken down to its geometrical and material properties. Parameters are coil type, coil radius, wire
radius, wire type, frequencies and material.
Simulation Setup
Model of power transfer has a symmetry along the separation axis. Therefore, coils designed as 2D-
axisymmetric. Five problems for five different frequency readings (211 kHz, 800 kHz, 4 MHz, 6
MHz, 10 MHz) are simulated. Turns ratio between primary and secondary coil is set to one. The
distance between primary coil and secondary coil is set to 5 cm. A Matlab script carried out to control
FEMM, which makes things a lot easier and quicker.
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Figure 4.1: Axisymmetric model, Primary and secondary coil Simulation setup and Practical Set
Simulation Results
Figure 4.2: Axisymmetric model, Primary and secondary coil Simulation result
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๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 0.096 V 360 nH 0.003788 ฮฉ 75 ยตW 5 cm
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 A 0.36 V 359 nH 0.007403 ฮฉ 148 ยตW 5 cm
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 A 1.80 V 358 nH 0.0171 ฮฉ 342 ยตW 5 cm
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 2.70 V 358 nH 0.0211 ฮฉ 422 ยตW 5 cm
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 4.5 V 358 nH 0.027 ฮฉ 550 ยตW 5 cm
Table 4.1: FEMM Simulated Circuit Properties for Primary Coil at all tested frequencies
Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ณ ๐‘บ ๐‘น ๐‘บ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0 A 0.019 V 360 nH 5 cm
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.073 V 5 cm
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 0.36 V 5 cm
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 0.55 V 5 cm
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 0.92 V 5 cm
Table 4.2: Simulated Circuit Properties for secondary Coil at all tested frequencies
Simulations made for the Wireless Power Transfer (WPT) system coils equivalent to [Figure 2.1] and.
[Figure 3.2] shows an overview of the coils setup, the disk below represents the transmitter coil (primary
coil) and the disk above represent the receiver coil (secondary coil). [Figure 4.2], [Table 4.1] and [Table 4.2]
show the results of the simulation for five frequency readings (211 kHz, 800 kHz, 4 MHz, 6 MHz, 10
MHz).
Plot 4.1: Peak Real power of primary coil as function of all tested frequencies
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Plot 4.2: Voltage Drop -primary coil as function of all tested frequencies
Plot 4.3: Voltage Drop -secondary coil as function of all tested frequencies
Conclusion
๏‚ท As seen from FEMM, simulation results [Table 4.1] and [Table 4.2] when an increase in
frequency, there is an increase in voltage drop at the primary side and secondary side with
respect to distance.
In addition, there is an increase in real power when frequency is increased and series
resistance gets bigger with higher frequency.
๏‚ท It is obvious that real power or other parameters are not visible other than voltage drop across
secondary side. FEMM software takes secondary coil as and open circuit when there is zero
current defined for the secondary coil whilst not known. Until there is a load connected to it
and unfortunately, it is not possible to connect a load in FEMM. For that purpose, Pspice
simulation software used to verify results obtained for the primary circuit and generate the
coupling coefficient using ratio between VP and VS from FEMM simulation. In Pspice, a
dummy load connected to secondary circuit to measure power and other related parameters
associated with secondary circuit. In [Chapter 5], there will be use of derived circuit parameters
[Table 4.1] to create a model for Pspice simulations.
๏‚ท [Plot 4.1] gives a brief overview of real power across the primary coil at all tested frequencies
along with voltage drop across primary coil [Plot 4.2]. Which clearly indicates raise of power
across primary circuit when there is an increase in frequency. In addition, voltage drop
increases with the change in frequency across secondary coil [Plot 4.3].
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Chapter 5
Wireless Power Transfer (WPT) Pspice Verification
In this Chapter, Pspice simulation carried out to verify the parameters generated from FEMM simulation
as discussed in [Chapter 4]. Components selection for Pspice simulation circuit are equivalent to the
parameters from FEMM with five frequency readings, each frequency reading generates their own
Parameters. An overview of the components at specific frequency is shown [Table 4.2], following with
Pspice simulation results [Table 4.3], [Table 4.4] and [Table 4.5].
Figure 5.1: Pspice AC Simulation Diagram
๐‘ท๐’‚๐’“๐’‚๐’Ž๐’†๐’•๐’†๐’“๐’” ๐‘บ๐’•๐’‚๐’“๐’• ๐‘ฝ๐’‚๐’๐’–๐’† ๐‘ฌ๐’๐’… ๐‘ฝ๐’‚๐’๐’–๐’†
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐Ÿ๐Ÿ๐’Œ๐‘ฏ๐’› ๐ŸŽ. ๐Ÿ‘ ฮฉ ๐ŸŽ. ๐Ÿ” ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ–๐ŸŽ๐ŸŽ๐’Œ๐‘ฏ๐’› ๐Ÿ. ๐Ÿ” ฮฉ ๐Ÿ. ๐Ÿ— ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ’๐‘ด๐‘ฏ๐’› ๐Ÿ–. ๐Ÿ– ฮฉ ๐Ÿ—. ๐Ÿ ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ”๐‘ด๐‘ฏ๐’› ๐Ÿ๐Ÿ‘. ๐Ÿ ฮฉ ๐Ÿ๐Ÿ‘. ๐Ÿ” ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐ŸŽ๐‘ด๐‘ฏ๐’› ๐Ÿ๐Ÿ. ๐Ÿ ฮฉ ๐Ÿ๐Ÿ. ๐Ÿ” ฮฉ
Table 5.1: Pspice AC simulation Parametric Sweep
Simulation Setup
With all components selected, the simulation circuit implemented in Pspice equivalent to [Figure 2.1] and
[Figure 3.2] and [Figure 4.1]. Setting up Vac to 0.2 A, along with a parametric sweep set to start value and end
value for load resistance [Table4.1]. [Table 4.2] gives an overview of design limits with respect to its
frequency and optimal load RL calculated by [2.9]. The parameters for the coils obtained from FEMM
simulation as discussed in [Chapter 4]
๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ณ๐’‘ ๐‘ณ๐’” ๐‘น๐’‘ ๐‘น๐’” ๐‘น๐‘ณ
211 ๐‘˜๐ป๐‘ง 360 nH 360 nH 0.003788 ฮฉ 0.003788 ฮฉ 0.5 ฮฉ
800 ๐‘˜๐ป๐‘ง 359 nH 359 nH 0.007403 ฮฉ 0.007403 ฮฉ 1.8 ฮฉ
4 ๐‘€๐ป๐‘ง 358 nH 358 nH 0.0171 ฮฉ 0.0171 ฮฉ 9.05 ฮฉ
6 ๐‘€๐ป๐‘ง 358 nH 358 nH 0.0211 ฮฉ 0.0211 ฮฉ 13.5 ฮฉ
10 ๐‘€๐ป๐‘ง 358 nH 358 nH 0.027 ฮฉ 0.027 ฮฉ 22.5 ฮฉ
Table 5.2: Pspice AC simulation Parameters Obtained from FEMM simulation
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Simulation Results Primary Coil
In Pspice, the AC analysis carried out to study the behavior of the Primary Coil circuit. What is
important is that voltage and power behaves similar to [Table 4.1]. Comparing the results obtained from
FEMM simulation and Pspice simulation there is a slight difference in voltage drop, but the real power
in primary coil FEMM simulation matches with the real power obtained from the Pspice simulation at
the tested frequency range. [Figure 4.1] to [Figure 4.5] are the simulation plots for primary coil at frequency
range ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ [Table 5.3] is the overview of the results
obtained for primary circuit matched with FEMM simulation results in [Table 4.1].
๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 0.094 V 360 nH 0.003788 ฮฉ 75.6 ยตW 5 cm 0.2
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 A 0.35 V 359 nH 0.007403 ฮฉ 148 ยตW 5 cm 0.2
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 A 1.80 V 358 nH 0.0171 ฮฉ 342 ยตW 5 cm 0.2
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 2.70V 358 nH 0.0211 ฮฉ 422 ยตW 5 cm 0.2
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 4.3 V 358 nH 0.027 ฮฉ 540 ยตW 5 cm 0.2
Table 5.3: Pspice AC Simulation circuit properties for primary coil
Plot 5.1: Voltage Drop -primary coil as function all tested frequencies
Plot 5.2: Peak Real Power- Primary coil as function all tested frequencies
0,00E+00
1,00E-04
2,00E-04
3,00E-04
4,00E-04
5,00E-04
6,00E-04
2,11E+05
8,00E+05
4,00E+06
6,00E+06
1,00E+07
Realpower_Primar
y
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Simulation Results Secondary Coil
In Pspice, the AC analysis carried out to study the behavior of the Secondary Coil circuit. What is
important is that voltage behaves similar to [Table 4.2] and the power dissipation in the secondary coil
circuit to get the power efficiency of the whole system. Comparing the Voltage drop results obtained
from FEMM simulation [Table 4.2] with Pspice simulation, there is a slight difference in voltage drop.
To obtain the real power in secondary coil a dummy load is connected to the secondary circuit,
calculated by [2.9] for ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ . [Figure 5.6] to [Figure 5.10] are
the simulation plots for secondary coil at frequency ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ
[Table 5.4] gives an overview of the results obtained for secondary coil with respect to load resistance.
Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ณ ๐‘บ ๐‘น ๐‘บ + ๐‘น ๐‘ณ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0A 0.014 V 360 nH 0.00378 ฮฉ + 0.5 ฮฉ 189 ยตW 5 cm 0.2
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.050 V 359 nH 0.007403 ฮฉ + 1.8 ฮฉ 718.7 ยตW 5 cm 0.2
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 0.3 V 358 nH 0.0171 ฮฉ + 9.05 ฮฉ 3.591 mW 5 cm 0.2
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 0.4 V 358 nH 0.0211 ฮฉ + 13.5 ฮฉ 5.41 mW 5 cm 0.2
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 0.64 V 358 nH 0.027ฮฉ + 22.5 ฮฉ 8.96 mW 5 cm 0.2
Table 5.4: Pspice AC Simulation circuit properties for Secondary coil with max efficient Load
Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ณ ๐‘บ ๐‘น ๐‘บ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0 A 0.014 V 360 nH 0.00378 ฮฉ 1.4294 ยตW 5 cm 0.2
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.050 V 359 nH 0.007403 ฮฉ 2.9510 ยตW 5 cm 0.2
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 0.3 V 358 nH 0.0171 ฮฉ 6.8129 ยตW 5 cm 0.2
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 0.4 V 358 nH 0.0211 ฮฉ 8.4546 ยตW 5 cm 0.2
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 0.64 V 358 nH 0.027 ฮฉ 10.766 ยตW 5 cm 0.2
Table 5.5: Pspice AC Simulation circuit properties for Secondary coil without load
Plot 5.3: Voltage Drop -Secondary coil with max efficient Load as function all tested frequencies
1,00E-02
1,00E-01
1,00E+00
1,00E+05 1,00E+06 1,00E+07
V_Secondary
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Plot 5.4: Peak Real Power โ€“Secondary Coil with max efficient Load as function all tested frequencies
Power Transfer Efficiency from Pspice perspective
In this section of report, maximum peak power output for Wireless Power Transfer (WPT) system will
be generated and the efficiency of the system for the tested frequencies will be derived. [Table 5.6] gives
an overview of maximum peak power and its efficiency with respect to distance and load resistance
[2.9]. [Figure 5.11] to [Figure 5.15] are the Pspice simulation plots for tested frequencies.
(๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ).
Frequency ๐‘ท ๐‘ด๐’‚๐’™โˆ’๐’‘๐’†๐’‚๐’Œ ๐œผ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ ๐‘น๐‘ณ
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 710.524 mW 71 % 5 cm 0.2 0.5 ฮฉ
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 826.130 m W 82 % 5 cm 0.2 1.8 ฮฉ
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 911.346 mW 91 % 5 cm 0.2 9.0 ฮฉ
๐Ÿ” ๐‘ด๐‘ฏ๐’› 926.290 mW 93 % 5 cm 0.2 13.5 ฮฉ
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 942.162 mW 94 % 5 cm 0.2 22.5 ฮฉ
Table 5.6: maximum power efficiency of the whole system with max efficient Load
Plot 5.5: Efficiency as function all tested frequencies
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Plot 5.6: Max efficiency Load resistance as function all tested frequencies
Time Domain Analysis
๏‚ท Time domain simulation performed pspice to verify AC simulation in Pspice where [Table 5.7]
are the Load parameters for tested frequencies.
๏‚ท Time domain simulation results [Table 5.8] verifies peak real power across the load resistor
performed by Ac sweep simulation, with a minute difference which is almost neglect able
๏‚ท [Table 5.8] gives an overview of the peak real power result with respect to the calculated load
resistance and tested frequencies.
๐‘ท๐’‚๐’“๐’‚๐’Ž๐’†๐’•๐’†๐’“๐’” ๐‘บ๐’•๐’‚๐’“๐’• ๐‘ฝ๐’‚๐’๐’–๐’† ๐‘ฌ๐’๐’… ๐‘ฝ๐’‚๐’๐’–๐’†
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐Ÿ๐Ÿ๐’Œ๐‘ฏ๐’› ๐ŸŽ. ๐Ÿ‘ ฮฉ ๐ŸŽ. ๐Ÿ“ ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ–๐ŸŽ๐ŸŽ๐’Œ๐‘ฏ๐’› ๐ŸŽ. ๐Ÿ“ ฮฉ ๐Ÿ. ๐Ÿ–ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ’๐‘ด๐‘ฏ๐’› ๐Ÿ•. ๐ŸŽ ฮฉ ๐Ÿ—. ๐ŸŽ ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ”๐‘ด๐‘ฏ๐’› ๐Ÿ–. ๐Ÿ“. ฮฉ ๐Ÿ๐Ÿ‘. ๐Ÿ“ ฮฉ
๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐ŸŽ๐‘ด๐‘ฏ๐’› ๐Ÿ๐Ÿ. ๐Ÿ“ ฮฉ ๐Ÿ๐Ÿ. ๐Ÿ“ฮฉ
Table 5.7: Pspice Time Domain analysis Load Parametric Sweep
Frequency ๐‘ณ ๐‘บ ๐‘น ๐‘บ + ๐‘น ๐‘ณ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 360 nH 0.00378 ฮฉ + 0.5 ฮฉ 186 ยตW 5 cm 0.2
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 359 nH 0.007403 ฮฉ + 1.8 ฮฉ 743.7 ยตW 5 cm 0.2
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 358 nH 0.0171 ฮฉ + 9.05 ฮฉ 3.591 mW 5 cm 0.2
๐Ÿ” ๐‘ด๐‘ฏ๐’› 358 nH 0.0211 ฮฉ + 13.5 ฮฉ 5.41 mW 5 cm 0.2
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 358 nH 0.027ฮฉ + 22.5 ฮฉ 8.96 mW 5 cm 0.2
Table 5.8: Pspice Time Domain simulation Results with max efficient Load
1,00E-01
1,00E+00
1,00E+01
1,00E+02
1,00E+05 1,00E+06 1,00E+07
R_Load
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Figure 5.17: Time Domain analysis plot at 211 kHz with max efficient Load
Figure 5.18: Time Domain analysis plot at 800 kHz with max efficient Load
Figure 5.19: Time Domain analysis plot at 4 MHz with max efficient Load
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Figure 5.20: Time Domain analysis plot at 6 MHz with max efficient Load
Figure 5.21: Time Domain analysis plot at 10 MHz with max efficient Load
Conclusion
๏‚ท As seen from Pspice simulation results [Table 5.3] and [Table 5.4], as there is increase in the
frequency, there is an increase in voltage drop at the primary side and the secondary side. The
results obtained from Pspice simulations verifies that FEMM simulation and Pspice simulation
has neglect able difference between the results.
๏‚ท In addition, there is an increase in the real power as frequency is increased and the series
resistance gets bigger with higher frequency, which verifies the results obtained from FEMM
simulation for primary coil circuit.
๏‚ท To see the real power on the secondary side a dummy load is connected to the secondary
circuit which is calculated by [2.9] for the tested frequencies and the load resistance parameter
is also generated by FEMM simulation. It concludes that efficiency at high frequency 10 MHz
is approx.92 % , compared to efficiency at the lowest frequency 211 kHz that is 71 % it is
clear that power transfer is more efficient when operating at high frequencies than low
frequencies [Table 5.6].
๏‚ท In addition, [Chapter 6] verifies simulations from FEMM and Pspice mathematically.
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Chapter 6
Wireless Power Transfer (WPT) FEMM Model Mathematical Verifications
All parameters derived from FEMM [Chapter 4] and Pspice simulations [Chapter 5] are verified
mathematically using mathematical expressions from [Chapter 2].
Calculations
๐น๐‘Ÿ๐‘’๐‘ž๐‘ข๐‘’๐‘›๐‘๐‘ฆ ๐‘‰๐‘ ๐‘‰๐‘  ๐ฟ๐‘ ๐ฟ๐‘  ๐‘…๐‘  ๐‘…๐‘
211 ๐‘˜๐ป๐‘ง 0.095 V 0.019 360 nH 360 nH 0.003788 ฮฉ 0.003788 ฮฉ
800 ๐‘˜๐ป๐‘ง 0.36 V 0.073 359 nH 359 nH 0.007403 ฮฉ 0.007403 ฮฉ
4 ๐‘€๐ป๐‘ง 1.80 V 0.36 358 nH 358 nH 0.0171 ฮฉ 0.0171 ฮฉ
6 ๐‘€๐ป๐‘ง 2.70 0.55 358 nH 358 nH 0.0211 ฮฉ 0.0211 ฮฉ
10 ๐‘€๐ป๐‘ง 4.5 0.92 358 nH 358 nH 0.027 ฮฉ 0.027 ฮฉ
Table 6.1: calculation parameters from simulations for verification
Inductance of Coil
Using equation [2.3], self-inductance of coil calculated as:
Where N = 1, D = 17.2 cm, d = 6 mm, ยต0 = 4 โˆ— ฯ€ โˆ— eโˆ’7
, ยตr = 1
Hence
Lloop = 4 โˆ— ฯ€ โˆ— eโˆ’7
(
17.2โˆ—eโˆ’2
2
) โˆ— (ln (
8โˆ—17.2โˆ— eโˆ’2
6โˆ—eโˆ’3
) โˆ’ 2 [5.1]
Lloop = 371 nH [5.2]
Coupling Coefficientโ€ kโ€
Using equation [2.8] coupling coefficient derived as:
K = (1 โˆ—
0.019
0.073
) โˆ— 100% [5.3]
K = 0.2 = 20 % [5.4]
The results above assumes that the coupling is very low at distance of 5 cm at all tested frequencies.
Mutual Inductanceโ€ Mโ€
Mutual inductance derived by [2.7]
M = 0.2 โˆ— โˆš371 nH โˆ— 371 nH [5.3]
Where both coils have the same inductance [Table 5.1]
Therefore, the mutual inductance calculated as:
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M = 74 nH [5.4]
Primary coil and secondary coil quality factorโ€ Qp, Qsโ€ for all tested frequencies
Due to both coils having same inductance and resistance, it assumes that
๐ฟ ๐‘ƒ = ๐ฟ ๐‘† = L
And ๐‘… ๐‘ƒ = ๐‘… ๐‘ƒ = R
The quality factor for primary and secondary coil derived by [2.6] calculated as:
For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ:
Qp&s =
2โˆ—ฯ€โˆ—211 kHzโˆ—371 nH
0.0034
= 144.6 [5.5]
For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ:
Qp&s =
2โˆ—ฯ€โˆ—800 kHzโˆ—371 nH
0.0070
= 266.4 [5.6]
For ๐Ÿ’ ๐Œ๐‡๐ณ:
Qp&s =
2โˆ—ฯ€โˆ—4 MHzโˆ—371 nH
0.015
= 621.6 [5.7]
For ๐Ÿ” ๐Œ๐‡๐ณ:
Qp&s =
2โˆ—ฯ€โˆ—6 MHzโˆ—371 nH
0.020
= 699.3 [5.8]
For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ:
Qp&s =
2โˆ—ฯ€โˆ—10 MHzโˆ—371 nH
0.023
= 1.0๐‘’3
[5.9]
Series Resistance of inductor Coils
The series resistance of coils calculated using equation [2.2] and [2.3] for all tested frequencies to verify
the simulation results [Chapter 4] and [Chapter 5].
ฯ = 1.678eโˆ’8
ฮฉm
l = 17.2eโˆ’2
โˆ— pi = 54eโˆ’2
cm
ยต0 = 4ฯ€eโˆ’7
H/m
For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ:
Racโˆ’series =
(1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 )
โˆš
1.678๐‘’โˆ’8
๐œ‹โˆ—211๐‘’3โˆ—(4๐‘’โˆ’7โˆ—๐œ‹)
โˆ—๐œ‹โˆ—6๐‘’โˆ’3
= 0.0034 [5.10]
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For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ:
Racโˆ’series =
(1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 )
โˆš
1.678๐‘’โˆ’8
๐œ‹โˆ—800๐‘’3โˆ—(4๐‘’โˆ’7โˆ—๐œ‹)
โˆ—๐œ‹โˆ—6๐‘’โˆ’3
= 0.0070 [5.11]
For ๐Ÿ’ ๐Œ๐‡๐ณ:
Racโˆ’series =
(1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 )
โˆš
1.678๐‘’โˆ’8
๐œ‹โˆ—4๐‘’6โˆ—(4๐‘’โˆ’7โˆ—๐œ‹)
โˆ—๐œ‹โˆ—6๐‘’โˆ’3
= 0.0015 [5.12]
For ๐Ÿ” ๐Œ๐‡๐ณ:
Racโˆ’series =
(1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 )
โˆš
1.678๐‘’โˆ’8
๐œ‹โˆ—6๐‘’6โˆ—(4๐‘’โˆ’7โˆ—๐œ‹)
โˆ—๐œ‹โˆ—6๐‘’โˆ’3
= 0.020 [5.13]
For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ:
Racโˆ’series =
(1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 )
โˆš
1.678๐‘’โˆ’8
๐œ‹โˆ—10๐‘’6โˆ—(4๐‘’โˆ’7โˆ—๐œ‹)
โˆ—๐œ‹โˆ—6๐‘’โˆ’3
= 0.023 [5.14]
Voltage drop of inductor coil
The voltage drop across the inductor coil calculated using equation [2.12] and [2.13] for all tested
frequencies to verify the simulation results [Chapter 4] and [Chapter 5].
It is assumed that XL = RL Thus:
For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ:
Vprimary = 2 โˆ— ฯ€ โˆ— 211 kHz โˆ— 371 nH โˆ— 0.2 = 0.095 V [5.15]
For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ:
Vprimary = 2 โˆ— ฯ€ โˆ— 800 kHz โˆ— 371 nH โˆ— 0.2 = 0.37 V [5.16]
For ๐Ÿ’ ๐Œ๐‡๐ณ:
Vprimary = 2 โˆ— ฯ€ โˆ— 4 MHz โˆ— 371 nH โˆ— 0.2 = 1.8 V [5.17]
For ๐Ÿ” ๐Œ๐‡๐ณ:
Vprimary = 2 โˆ— ฯ€ โˆ— 6 MHz โˆ— 371 nH โˆ— 0.2 = 2.8 V [5.18]
For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ:
Vprimary = 2 โˆ— ฯ€ โˆ— 10 MHz โˆ— 371 nH โˆ— 0.2 = 4.6 V [5.19]
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Load Resistanceโ€ RLโ€
Using equation [2.9], the load resistance calculated for all tested frequencies:
For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ:
RL = โˆš(0.0034)2 + (2 โˆ— ฯ€ โˆ— 211 kHz โˆ— 371 nH)2 = 0.49 ฮฉ [5.20]
For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ:
RL = โˆš(0.007)2 + (2 โˆ— ฯ€ โˆ— 800 kHz โˆ— 371 nH)2 = 1.86 ฮฉ [5.21]
For ๐Ÿ’ ๐Œ๐‡๐ณ:
RL = โˆš(0.015)2 + (2 โˆ— ฯ€ โˆ— 4 MHz โˆ— 371 nH)2 = 9.3 ฮฉ [5.22]
For ๐Ÿ” ๐Œ๐‡๐ณ:
RL = โˆš(0.020)2 + (2 โˆ— ฯ€ โˆ— 6 MHz โˆ— 371 nH)2 = 13.9 ฮฉ [5.23]
For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ:
RL = โˆš(0.023)2 + (2 โˆ— ฯ€ โˆ— 10 MHz โˆ— 371 nH)2 = 23.3 ฮฉ [5.24]
Wireless Power Transfer Efficiency for all tested frequencies
The power efficiency of the system for all tested frequencies derived by [2.14] using peak real power
value from [Table 5.3], [Table 5.4] and [Table 5.5]
For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ:
Efficiency =
Pout
Pin
=
189 ยตW
75.6 ยตWPeak+1.4294 ยตW +189 ยตW
= 710.4 mW โˆ— 100 = 71 % [5.25]
For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ:
Efficiency =
Pout
Pin
=
718.7 ยตW
148 ยตWPeak+2.9510 ยตW +718.7 ยตW
= 826.4 mW โˆ— 100 = 82 % [5.26]
For ๐Ÿ’ ๐Œ๐‡๐ณ:
Efficiency =
Pout
Pin
=
3.591 mW
342 ยตWPeak+6.8129 ยตW +3.591 mW
911.5 mW โˆ— 100 = 91% [5.27]
For ๐Ÿ” ๐Œ๐‡๐ณ:
Efficiency =
Pout
Pin
=
5.41 mW
422 ยตWPeak+8.4546 ยตW +5.41 mW
= 926.3 mW โˆ— 100 = 93% [5.28]
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For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ:
Efficiency =
Pout
Pin
=
8.96 mW
550 ยตWPeak+10.766 ยตW +8.96 mW
= 941.1 mW โˆ— 100 = 94% [5.29]
Conclusion
Plot 6.1: Efficiency as function all tested frequencies
Plot 6.2: Max efficient Load resistance as function all tested frequencies
๏‚ท [Plot 6.1] and [Plot 6.2] is an overview of mathematical results for all tested frequency which
verifies that the results obtained from simulations and mathematical calculation has
approximation of results to conclude that the simulations and the theoretical calculation can
have a zero difference or the difference can be neglected.
1,00E-01
1,00E+00
1,00E+01
1,00E+02
1,00E+05 1,00E+06 1,00E+07
R_Load
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Chapter 7
Practical Model Verification
This chapter contain results of practical model WPT tests implemented in [Chapter 3] that verifies the
results obtained from FEMM simulation [Chapter 4] and pspice simulation [Chapter 5]
Practical Wireless Power Transfer Model Setup
The WPT model designed in [Chapter 3] built, and serves the source for the required measurements. The
supply voltage taken from a function generator with a current limitation of 0.2 A, and the AC signal
used to trigger at the tested frequency for 10 V peak to peak. The single looped coils were
implemented before carrying out FEMM simulations with the purpose of having a real practical model
as a prototype to simulate on using FEMM [Chapter 4]. In addition, load resistors added to the secondary
side according to the frequency of required parameters. [Table 7.1] is an overview of results obtained
from the practical model WPT along with [Table 7.2] are the results obtained for secondary coil circuit.
Practical Model Results
Primary Coil
๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐•๐ ๐‹ ๐ ๐‘ ๐ ๐ƒ๐ข๐ฌ๐ญ๐š๐ง๐œ๐ž ๐Š
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.094 V 360 nH 0.003788 ฮฉ 5 cm 0.2
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.36 V 360 nH 0.007403 ฮฉ 5 cm 0.2
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 1.80 V 360 nH 0.0171 ฮฉ 5 cm 0.2
๐Ÿ” ๐‘ด๐‘ฏ๐’› 2.70 V 360 nH 0.0211 ฮฉ 5 cm 0.2
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 4.5 V 360 nH 0.027 ฮฉ 5 cm 0.2
Table 7.1: Practical Model circuit properties for primary coil
Secondary Coil
Frequency ๐•๐’ ๐‹ ๐’ ๐‘ ๐’+ RL ๐ƒ๐ข๐ฌ๐ญ๐š๐ง๐œ๐ž ๐Š
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.014 V 360nH 0.00378 ฮฉ + 0.5 ฮฉ 5 cm 0.2
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.048 V 360nH 0.007403 ฮฉ + 1.8 ฮฉ 5 cm 0.2
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.30 V 360nH 0.0171 ฮฉ + 9.05 ฮฉ 5 cm 0.2
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.39 V 360nH 0.0211 ฮฉ + 13.5 ฮฉ 5 cm 0.2
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.64 V 360nH 0.027ฮฉ + 22.5 ฮฉ 5 cm 0.2
Table 7.2: Practical Model circuit properties for Secondary coil with max efficient Load
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Conclusion
Plot 7.1 Voltage drop primary practical measurements as function all tested frequencies
Plot 7.2 Voltage drop secondary practical measurements as function all tested frequencies
๏‚ท To conclude, practical model results [Table 7.1] and [Table 7.2] clearly indicates resemblance
between the FEMM simulations [Chapter 4] and Pspice Simulations [Chapter 5].
๏‚ท The scenario of practical model implementation verifies that FEMM simulation software can
give good results as in real world model before even building the real world model.
๏‚ท There are some deviations in practical results compared to FEMM simulation results, which
are to be expected due to the quality of materials and components used. Fine results can be
achieved by good quality of coils and other components.
1,00E-02
1,00E-01
1,00E+00
1,00E+01
1,00E+05 1,00E+06 1,00E+07
V_Primary
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Chapter 8
FEMM Multi turns Hypothesis for WPT Model After verifications
As concluded FEMM is a valid software with respect to magnetics problems. FEMM used to perform
more experiments to make the system more efficient. Previously one turn coil were used, while
keeping one-coil turn increasing in the frequency was the conclusion to obtain better power efficiency.
Now question arises: What if the coil turns are increased while keeping frequency low?, for the sake of
argument this chapter will cover three types of hypothesis FEMM can offer for carrying out
simulations for multi turns coils. Due to lack of time, the three types of hypothesis analyzed briefly,
while keeping multi turns limited to the primary coil with respect to all tested frequencies [Table 3.1]
Hypothesis 1: Four turns Defined within FEMM block properties
๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 1.63 ๐‘‰ 6.15 ยต๐ป 0.0063 ๐›บ 126 ยต๐‘Š 5 ๐‘๐‘š
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 6.18 ๐‘‰ 6.15 ยต๐ป 0.0066 ๐›บ 132 ยต๐‘Š 5 ๐‘๐‘š
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 30.9 ๐‘‰ 6.15 ยต๐ป 0.0073 ๐›บ 147 ยต๐‘Š 5 ๐‘๐‘š
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 46.4๐‘‰ 6.15 ยต๐ป 0.0076 ๐›บ 153 ยต๐‘Š 5 ๐‘๐‘š
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 77.3 ๐‘‰ 6.15 ยต๐ป 0.0081 ๐›บ 163 ยต๐‘Š 5 ๐‘๐‘š
Table 8.1: Hypothesis 1: Simulated Circuit Properties Primary Coil
Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 0.077 ๐‘‰ 5 ๐‘๐‘š
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 ๐ด 0.294 ๐‘‰ 5 ๐‘๐‘š
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 ๐ด 1.5 ๐‘‰ 5 ๐‘๐‘š
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 ๐ด 2.2 ๐‘‰ 5 ๐‘๐‘š
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 ๐ด 3.6 ๐‘‰ 5 ๐‘๐‘š
Table 8.2: Hypothesis 1: Simulated Circuit Properties for secondary Coil
Plot 8.1: Hypothesis 1: Voltage drop primary coil as function all tested frequencies
1,00E+00
1,00E+01
1,00E+02
1,00E+05 1,00E+06 1,00E+07
V_Primary
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Figure 8.1: Axisymmetric model Hypothesis 1, Primary and secondary coil Simulation setup
Figure 8.2: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 1
๏‚ท [Table 8.1] shows the hypothetical results for using multi turns for WPT primary coil.
๏‚ท [Plot 7.1] indicates how voltage drop increases at primary when more turns added with respect to
frequency
๏‚ท It is not clear yet that real power is the correct power using this hypothesis. It might be the
mesh size or precision solver that not give precise power at primary side, which is lack in this
hypothesis until a deep analysis made to form precise simulation clarify the problem.
However, the rest of parameters are vital with mathematical calculations using [Chapter 2].
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Hypothesis 2: Four turns individual 6 mm wire method
๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 1 ๐‘‰ 4.0 ยต๐ป 0.029 ๐›บ 591 ยต๐‘Š 5 ๐‘๐‘š
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 4 ๐‘‰ 3.9 ยต๐ป 0.060 ๐›บ 1.2 ๐‘š๐‘Š 5 ๐‘๐‘š
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 20 ๐‘‰ 3.9 ยต๐ป 0.14 ๐›บ 2 ๐‘š๐‘Š 5 ๐‘๐‘š
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 30 V 3.9 ยตH 0.17 ฮฉ 3.5 mW 5 cm
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 50 V 3.9 ยตH 0.23 ฮฉ 4 mW 5 cm
Table 8.3: Hypothesis 2: Simulated Circuit Properties primary Coil
Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐’” ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 0.064 V 5 cm
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.24 V 5 cm
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 1.22 V 5 cm
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 1.83 V 5 cm
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 3.0 V 5 cm
Table 8.4: Hypothesis 2: Simulated Circuit Properties for single turn secondary Coil
Plot 8.2: Hypothesis 2: Voltage drop primary coil as function all tested frequencies
๏‚ท [Table 8.3] shows the hypothetical results for using multi turns for WPT primary coil with air gap
between wires of a coil.
๏‚ท [Plot 8.2] indicates how voltage drop increases at primary when the wires of a coil has gap
between them
๏‚ท This method can be useful only if coils are gaped mostly happened when thick wires are used
or maybe a requirement of having gap between wires of a coil then it is a useful method to
1,00E+00
1,00E+01
1,00E+02
1,00E+05 1,00E+06 1,00E+07
V_Primary
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simulate on such gaped coils but to say that it gives a better result for such types of wires can
only be assumed.
Figure 8.3: Axisymmetric model Hypothesis 2, Primary and secondary coil Simulation setup
Figure 8.4: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 2
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Hypothesis 3: Replacement; 6 mm wire by four 3 mm wires in the same 6 mm area
๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 1.45 V 5.4 ยตH 0.054 ฮฉ 1.1 mW 5 cm
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 A 5.5 V 5.4 ยตH 0.11 ฮฉ 2.1 mW 5 cm
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 A 27.3 V 5.4 ยตH 0.24 ฮฉ 4.8 mW 5 cm
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 41.0 V 5.4 ยตH 0.3 ฮฉ 6.1 mW 5 cm
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 68.3 V 5.4 ยตH 0.4 ฮฉ 7.8 mW 5 cm
Table 8.5: Hypothesis 3: Simulated Circuit Properties for primary side
Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’†
๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0 A 0.077 V 5 cm
๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.29 V 5 cm
๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 1.47 V 5 cm
๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 2.2 V 5 cm
๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 3.7 V 5 cm
Table 8.6: Hypothesis 3: Simulated Circuit Properties for single turn secondary Coil
Plot 8.3: Hypothesis 3: Voltage drop primary coil as function all tested frequencies
1,00E+00
1,00E+01
1,00E+02
1,00E+05 1,00E+06 1,00E+07
V_Primary
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Plot 8.4: Hypothesis 3: peak real power primary coil as function all tested frequencies
๏‚ท [Table 8.5] shows the hypothetical results for using multi turns for WPT primary coil.
๏‚ท [Plot 8.3] indicates how voltage drop increases at primary coils if more wires are used in same
area of WPT coil 6 mm [Figure 8.5] and [Figure 8.6] which is another way making WPT coil and in
fact it can give better and efficient results.
๏‚ท Due to lack of deep analysis on these phenomena, it can only be an assumption that this way
of making coils can give better results.
Figure 8.5: Axisymmetric model Hypothesis 3, primary, secondary coil Simulation setup and zoomed in primary coil
1,00E-03
1,00E-02
1,00E-01
1,00E+05 1,00E+06 1,00E+07
Real Power
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Figure 8.6: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 3
Conclusion:
๏‚ท To conclude, which one of the three types of assumptions made above is better way to
simulate on wireless power transfer coils is hard at this point until a deep analysis is carried
out, which is a project on its own. It can only be assumed that all three types of methods give
good results as looking at the simulation setups for all three types clearly indicates that it fairly
depends on the type of the coil used for WPT.
๏‚ท If coils are looped and tightly coupled the [Hypothesis 1], will be useful tool to simulate on such
coil and can give better and precise results according to theory [Chapter 2], which can make
system more efficient even at low frequencies.
๏‚ท If the wires of a coil have gap between them then [Hypothesis 2] will give good results [Table 8.3],
as seen in [Figure 8.4] those gaps can matter a lot regarding the efficiency of the system. To have
a better system minute details have to be taken into account.
๏‚ท In addition, if the case is that four 3 mm wires are used in same area as the single looped coil
[Figure 4.1] which is 6 mm, then [Hypothesis 3] will do the job more precisely than the two types
mentioned above.
๏‚ท Finally, it is all dependent on the need of the type of coils, simulations will be carried out
accordingly using FEMM simulation software and validly the results will be obtained as
expected.
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Chapter 9
Initial Conclusion
This chapter summarizes the work done in this thesis with perspective to software, theory, practical
implementation and documentation processes and possible future work in the area of wireless power
transmission. The main conducted features related to the optimization of wireless power transfer coils
are as followed:
๏‚ท The wireless power transfer model extended with the theory [Chapter 2] and implemented
FEMM simulation model [Chapter 4] with actual material and geometrical properties as input
parameters [Chapter 3]. An optimization technique applied through increase in frequency.
๏‚ท In addition, the parameters obtained from FEMM simulation used to create the Pspice model
[Chapter 5] for verification of FEMM results and obtained real power simulation results for
secondary coil.
๏‚ท Verifying the result of FEMM simulation and obtaining the real power for the secondary coil
using Pspice the process extended to additional verifications of the power efficiency and other
related parameters using mathematical expression [Chapter 6] related to theoretical aspects of
wireless power transfer systems for the power transfer efficiency between both coils.
Simulations and calculations
Choosing design limits that makes the system reasonable sized coils using the geometrical and
material properties for the coils [Figure 3.1] a FEMM model simulation [Figure 4.1] carried out [Figure 4.2] for
a set of frequencies [Table 3.1] to obtain a set of optimized parameters for each of tested frequencies [Table
4.1] [Table 4.2] . A Pspice model [Figure 5.1] carried out for each frequency using parametric sweep [Table 5.1]
for load and verified FEMM simulation results obtained from FEMM simulation. In addition, power
parameters for secondary coil obtained [Table 5.4], which were not visible in FEMM simulation results
[Table 4.2] other than the voltage drop of secondary coil because FEMM considering secondary coil as
an open circuit due to zero current defined for secondary side. Power transfer efficiency for the whole
system simulated in Pspice for all tested frequencies resulting 71% for the lower frequency 211 kHz
and 94% for the highest frequency 10 MHz for a single looped coil [Table 5.6]. In addition, mathematical
calculation carried out using theoretical expressions from [Chapter 2] to verify the results obtained from
FEMM simulation and Pspice simulation theoretically [Chapter 6]. Some deviation expected between
results obtained from FEMM, Pspice and mathematical calculations, because some components
expressions were approximations. However, the similarity between the curves with respect to tested
frequencies gives FEMM simulation software validity.
Practical Test
The practical measurements will always differ from the simulations because of an approximated
practical model and difference in the load resistance calculated and the resistors obtained from
component shop at campus have a little bit of difference due to zero availability of precise
components. In [Chapter 7] it is clearly visible that even there is slight difference between the calculated
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components and practically used components the difference in the results obtained from FEMM
simulation [Chapter 4] Pspice simulations [Chapter 5] and mathematical calculations [Chapter 6] along with the
practical measurements [Chapter 7], almost neglect able difference. Which is not much to have any sort
of impact on the results and verification of FEMM simulation; it is still valid that FEMM simulation
software is to rely on. FEMM is a lot compact, easy to use and controlled by matlab to generate plots
and other results required for magnetic problems. Although the difference can be eliminated by having
a professionally made coils by a manufacturer and precise components matching the calculated
components, which is the same as generated from FEMM simulation.
Hypothesis
Three types of hypothesis [Chapter 8] simulated in FEMM simulation after verifying the software as valid
for magnetics problems. As seen from [Chapter 8], that each of the technique hypothetically can provide a
better and efficient result for multi turn coils. It is important to take into account that if there were tight
coupling between the turns of the coil [Hypothesis 1] would be a better option to obtain better results,
which is to define the turns into the block parameters associated with FEMM software. In addition if
there is a gap between the turns due to thick wires or even thin wires but if the requirements is the gap
between the turn then [Hypothesis 2] can give a better and efficient result compared to [Hypothesis 1]. If more
wires are used in same area as single looped coil, [Figure 4.1] which is 6 mm, then [Hypothesis 3] expected
to give a precise and efficient result for simulating WPT systems in FEMM simulation software. The
reason why three types of methods [Chapter 8] are hypothesis is that due to lack of time the chances for
digging deep into those phenomenaโ€™s and analysis has been cutoff even though itโ€™s not a project scope
but a good discussion panel in FEMM for simulating different types of coils.
The results obtained from those multi turn hypothesis [Chapter 8] clearly indicates that more turns in a
coil increases the voltage drop across the coils and so is the real power across the coils.
Final Conclusion
FEMM simulation software gives a way to optimize coils and power transfer efficiency for a system
given the design limits. Coil optimized to a specific frequency with a higher efficiency rate and higher
power transfer using single looped coil compared to lower frequencies. In that sense the objective of
the project thesis have met in all four cases FEMM simulation [Chapter 4], Pspice simulation [Chapter 5],
mathematical calculations [Chapter 6] and Practical measurements [Chapter 7]. Which verifies the fact that
FEMM simulation software is a good freeware for magnetics problems and using FEMM for further
investigation of optimization of wireless power transfer coils and the power transfer efficiency.
Pspice simulations and more deep analysis of the hypothesis can extend the work done in [Chapter 8] so
that they can be verified and will be a lot useful in future for different shapes and types of coils which
also gives a good review on FEMM being bold and open for different types of coils. However, at this
point it can only be assumed! that the three types of methods described in [Chapter 8] gives more
efficient and fine results.
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Future Work
The model can possibly be improved by adding more turns to the coil at low frequencies due to the
fact that, qualitatively at low frequencies and within the limits increasing the number of turns N
improves Q because L varies as N2
while R varies linearly with N. Which is verified hypothetically in
[Chapter 8] that more turn can give more power, but a deep analysis is required in future to conclude the
assumptions made regarding the hypothesis carried out in [Chapter 8]. Similarly, increasing radius (r) of
the inductor improves the Q as well, because L varies as r2
and R varies linearly with r. Both of these
predictions assumes that the diameter of the coils remains the same so both predictions proportionally
uses more copper.
To obtain precise results professionally manufactured components, exact tuning as well as doing the
measurements with a network analyzer would be a good idea.
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Appendix
Simulation Figures Chapter 5 (Pspice)
Simulation Figures Primary Coil
Figure 5.2: Simulation result for Primary with Real power-peak and Vpeak-peak at 211 kHz
Figure 5.3: Simulation result for Primary with Real power-peak and Vpeak-peak at 800 kHz
Figure 5.4: Simulation result for Primary side with Real power-peak, Vpeak-peak at 4 MHz
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Figure 5.5: Simulation result for Primary side with Real power-peak, Vpeak-peak at 6 MHz
Figure 5.6: Simulation result for Primary side with Real power-peak, Vpeak-peak at 10 MHz
Simulation Figures Secondary Coil
Figure 5.7: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 211 kHz with efficient load
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Figure 5.8: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 800 kHz with efficient load
Figure 5.9: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 4 MHz with efficient load
Figure 5.10: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 6 MHz with efficient load
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Figure 5.11: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 10 MHz with efficient load
Simulation Figures Power transfer efficiency
Figure 5.12: Power efficiency of the system at 211 kHz frequency with efficient load
Figure 5.13: Power efficiency of the system at 800 kHz frequency with efficient load
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Figure 5.14: Power efficiency of the system at 4 MHz frequency with efficient load
Figure 5.15: Power efficiency of the system at 6 MHz frequency with efficient load
Figure 5.16: Power efficiency of the system at 10 MHz frequency with efficient load
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Practical Model Results figures Chapter 7
Primary Coil Scope measurements
Figure 7.1: Voltage drop primary coil at 211 kHz frequency
Figure 7.2: Voltage drop primary coil at 800 kHz frequency
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Figure 7.3: Voltage drop primary coil at 4 MHz frequency
Figure 7.4: Voltage drop primary coil at 6 MHz frequency
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Figure 7.5: Voltage drop primary coil at 10 MHz frequency
Secondary Coil Scope measurements with Load
Figure 7.6: Voltage drop secondary coil at 211 kHz frequency with max efficient Load
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Figure 7.7: Voltage drop secondary coil at 800 kHz frequency with max efficient Load
Figure 7.8: Voltage drop secondary coil at 4 MHz frequency with max efficient Load
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Figure 7.9: Voltage drop secondary coil at 6 MHz frequency with max efficient Load
Figure 7.10: Voltage drop secondary coil at 10 MHz frequency with max efficient Load
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Secondary Coil Scope measurements without Load
Figure 7.11: Voltage drop secondary coil at 211 kHz frequency zero load
Figure 7.12: Voltage drop secondary coil at 800 kHz frequency zero load
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Figure 7.13: Voltage drop secondary coil at 4 MHz frequency zero load
Figure 7.14: Voltage drop secondary coil at 6 MHz frequency zero load
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Figure 7.15: Voltage drop secondary coil at 10 MHz frequency zero load
Bibliography
James W. Nilsson Electric Circuits Fourth Edition
http://www.femm.info/Archives/doc/manual42.pdf
http://www.femm.info/Archives/doc/octavefemm.pdf
References
1) https://en.wikipedia.org/wiki/Inductor
2) http://www.witricity.com.
3) http://www.wirelesspowerconsortium.com.
4) http://olev.kaist.ac.kr/en/
5) https://en.wikipedia.org/wiki/Vacuum_permeability
6) https://www.eeweb.com/toolbox/coil-inductance/
7) https://en.wikipedia.org/wiki/Electrical_reactance
8) https://en.wikipedia.org/wiki/Magnetic_flux
9) https://en.wikibooks.org/wiki/Circuit_Theory/Inductors
10) http://www.learnabout-electronics.org/ac_theory/reactance61.php
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11) http://meettechniek.info/passive/inductance.html
12) http://eit.lm1.dk/23434lmaweblog3901/notes/simulation-of-magnetics/femm4-2-
magnetic-simulation-examples/
13) http://www.electronics-tutorials.ws/inductor/mutual-inductance.html
14) http://www.ijritcc.org/download/1435302043.pdf
15) https://en.wikipedia.org/wiki/Copper_wire_and_cable
16) http://powerelectronics.com/alternative-energy/optimize-wireless-power-transfer-link-
efficiency-part-1
17) https://www.wirelesspowerconsortium.com/technology/quality-factor.html
18) http://www.softschools.com/formulas/physics/efficiency_formula/29/
19) http://www.allaboutcircuits.com/textbook/alternating-current/chpt-11/true-reactive-and-
apparent-power/
20) https://www.physicsforums.com/threads/how-to-calculate-resistance-inductance-
impedance-and-capacitance-of-coil-in-ac.658646/
21) http://chemandy.com/calculators/round-wire-ac-resistance-calculator.htm
22) http://www.egnret.ewg.apec.org/workshops/EVWorkshop/[2]%20Inductive-power-
transfer.pdf
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Time Plan
Project week From
From 1st
Feb โ€“ 7th
June
Dates Phase Task
1 01-02-2016 โ€“ 05-02-2016 Research Project plan, Meeting
with LMA 01-02-2016
Project scope
discussion
2 08-02-2016 โ€“ 12-02-2016 Research Report structure,
meeting with LMA 08-
02-2016 report
discussion and project
plan
3 15-02-2016 - 19-02-2016 Project definition and
planning
Chapter 1:
Abstract, Introduction,
Report. Meeting with
LMA 15-02-2015
general discussion on
Finite Element
simulation Modeling
and circuit for
Wireless Power
Transfer (WPT
4 22-02-2016 โ€“ 26-02-2016 Project definition and
planning
Report: History of
WPT, Motivation
5 29-02-2016 โ€“ 04-03-2016 Project definition and
planning
Objectives,
Organization of thesis,
Discussion with Lars
Maack
6 07-03-2016 โ€“ 11-03-2016 Practical Model Plan
for WPT
Coil research for
primary coil (TX coil)
7 14-03-2016 โ€“ 18-03-2016 Practical Model of
WPT
Implementation of
primary coil (TX coil)
Measurements of the
primary coil using
impedance analyzer
Testing the Primary
coil measurements on
the scope
8 21-03-2016 โ€“ 25-03-2016 FEMM Model for
WPT, WPT Report
Generating FEMM
model for the primary
side for comparison
with the practical
model of primary side.
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Report: Chapter 2
Introduction.
9 28-03-2016 โ€“ 01-04-2016 WPT Report: Basic Circuit for IPT
10 04-04-2016 โ€“ 08-04-2016 WPT Report: Mathematical
representation of basic
circuit
Meeting with Lars
Maack regarding
FEMM, report and
basic circuit
11 11-04-2016 โ€“ 15-04-2016 Practical Model for
WPT
Coil research for
secondary side,
implementation of
secondary coil.
12 18-04-2016 โ€“ 22-04-2016 Secondary Coil
Measurements
Measurements of the
secondary coil using
impedance analyzer
13 25-04-2016 โ€“ 29-04-2016 Testing Practical
Model
Time to test the
primary and secondary
coil and the transfer of
power between both
coils providing an
input from the function
generator down in the
Lab-
: A meeting with Lars
to have discussion on
the practical model.
14 02-05-2016 โ€“ 06-05-2016 Testing Practical
Model
Measurements of the
system in the Lab
15 09-05-2016 โ€“ 13-05-2016 Final FEMM model
for WPT.
Finalizing the FEMM
model for both
primary and secondary
side.
16 16-05-2016 โ€“ 20-05-2016 Comparison Comparison of the
whole System:
Mathematically,
Practically, and
FEMM simulation.
Discussion with Lars
Maack
17 23-05-2016 โ€“ 27-05-2016 Final Look up: Report,
measurements,
simulations.
Final check up on
everything.
Discussions with Lars
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62
Maack would be
needed,
18 30-05-2016 โ€“ 03-06-2016 Finalizing report
19 06-05-2016 โ€“ 07-06-2016 Finalizing Project
report , delivery
Matlab Scripts for FEMM Simulations
Matlab Script for WPT model
openfemm;%opens femm
create(0);%create a new document 0 is for megnetic problem
mi_probdef(211e3,'millimeters','axi',1e-008,31,30,(0)); % Define Problem
%//////////////////////////////////////////////////////////////////////////
%////Create Outer Core////////
mi_addnode(0,-180);%--- from 0 to -180 mm y axis
mi_addnode(0,180); %--- from 0 to +180 mm y axis
mi_addsegment(0,-180,0,180); % add 360 mm of segment from -180 to 180 on y axis
mi_addarc(0,-180,0,180,180,3);
mi_addblocklabel(50,-30);
mi_selectlabel(50,-30);%---- Selcting the label
mi_setblockprop('Air',1,0,'',0,0,0);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%////////////////////////////
%//////Primary Coil////////
mi_addnode(80.5,-0);
mi_addnode(86,-0);
mi_addarc(80.5,-0,86,-0,180,1);
mi_addarc(86,-0,80.5,-0,180,1);
mi_addblocklabel(83.25,-0);
mi_selectlabel(83.25,-0);%---- Selcting the label
mi_setblockprop('Copper',1,0,'Primary Coil',0,0,1);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%///////////////////////////
%///////Secondary Coil/////
mi_addnode(80.5,50);
mi_addnode(86,50);
mi_addarc(80.5,50,86,50,180,1);
mi_addarc(86,50,80.5,50,180,1);
mi_addblocklabel(83.25,50);
mi_selectlabel(83.25,50);%---- Selcting the label
mi_setblockprop('Copper',1,0,'Secondary Coil',0,0,1);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%///////////////////////////
%////Boundary Properties////
mi_addboundprop('Boundary',0,0,0,0,0,0,0,0,3);%--->Add boudary properties
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
63
mi_selectarcsegment(0,-180);
mi_setarcsegmentprop(1,'Boundary',0,0);%---- Defining boundary prop to arcs
mi_clearselected;
%///////////////////////////
%///Get Materials///////////
mi_getmaterial('Air');
mi_getmaterial('Copper');
%///////////////////////////
%/////Circuit Properties////
mi_addcircprop('Primary Coil',0.2,1);
mi_addcircprop('Secondary Coil',0,1);
%///////////////////////////
mi_saveas('WirelessPowerTransferModel1.FEM');
mi_analyze(1);
mi_loadsolution;
mo_showdensityplot(1,0,6e-5,4e-10,'mag');
mo_savebitmap('Wirlesspowertransfer.bmp')
Matlab Scripts for three types of hypothesis
Hypothesis 1:
openfemm;%opens femm
create(0);%create a new document 0 is for megnetic problem
mi_probdef(211e3,'millimeters','axi',1e-008,31,30,(0)); % Define Problem
%//////////////////////////////////////////////////////////////////////////
%////Create Outer Core////////
mi_addnode(0,-180);%--- from 0 to -180 mm y axis
mi_addnode(0,180); %--- from 0 to +180 mm y axis
mi_addsegment(0,-180,0,180); % add 360 mm of segment from -180 to 180 on y axis
mi_addarc(0,-180,0,180,180,3);
mi_addblocklabel(50,-30);
mi_selectlabel(50,-30);%---- Selcting the label
mi_setblockprop('Air',1,0,'',0,0,0);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%////////////////////////////
%//////Primary Coil////////
mi_addnode(80.5,-0);
mi_addnode(86,-0);
mi_addarc(80.5,-0,86,-0,180,1);
mi_addarc(86,-0,80.5,-0,180,1);
mi_addblocklabel(83.25,-0);
mi_selectlabel(83.25,-0);%---- Selcting the label
mi_setblockprop('Copper',1,0,'Primary Coil',0,0,4);%---> defining bllock properties
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
64
mi_clearselected; %----> clear all selected items
%///////////////////////////
%///////Secondary Coil/////
mi_addnode(80.5,50);
mi_addnode(86,50);
mi_addarc(80.5,50,86,50,180,1);
mi_addarc(86,50,80.5,50,180,1);
mi_addblocklabel(83.25,50);
mi_selectlabel(83.25,50);%---- Selcting the label
mi_setblockprop('Copper',1,0,'Secondary Coil',0,0,1);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%///////////////////////////
%////Boundary Properties////
mi_addboundprop('Boundary',0,0,0,0,0,0,0,0,3);%--->Add boudary properties
mi_selectarcsegment(0,-180);
mi_setarcsegmentprop(1,'Boundary',0,0);%---- Defining boundary prop to arcs
mi_clearselected;
%///////////////////////////
%///Get Materials///////////
mi_getmaterial('Air');
mi_getmaterial('Copper');
%///////////////////////////
%/////Circuit Properties////
mi_addcircprop('Primary Coil',0.2,1);
mi_addcircprop('Secondary Coil',0,1);
%///////////////////////////
mi_saveas('WirelessPowerTransferModel1.FEM');
mi_analyze(1);
mi_loadsolution;
mo_showdensityplot(1,0,6e-5,4e-10,'mag');
mo_savebitmap('Wirlesspowertransfer.bmp')
01-02-2016
BEng. Final Project
Wireless Power Transfer
Department of Electrical technology
DTU Diplom
Lautrupvang 15, 2750 Ballerup
65
Hypothesis 2
openfemm;%opens femm
create(0);%create a new document 0 is for megnetic problem
mi_probdef(211e3,'millimeters','axi',1e-008,31,30,(0)); % Define Problem
%//////////////////////////////////////////////////////////////////////////
%////Create Outer Core////////
mi_addnode(0,-180);%--- from 0 to -180 mm y axis
mi_addnode(0,180); %--- from 0 to +180 mm y axis
mi_addsegment(0,-180,0,180); % add 360 mm of segment from -180 to 180 on y axis
mi_addarc(0,-180,0,180,180,3);
mi_addblocklabel(50,-30);
mi_selectlabel(50,-30);%---- Selcting the label
mi_setblockprop('Air',1,0,'',0,0,0);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%////////////////////////////
%//////Primary Coil////////
mi_addnode(80.5,-0);
mi_addnode(86.5,-0);
mi_addnode(80.5,-6.25);
mi_addnode(86.5,-6.25);
mi_addnode(80.5,-12.50);
mi_addnode(86.5,-12.50);
mi_addnode(80.5,-18.75);
mi_addnode(86.5,-18.75);
mi_addarc(80.5,-0,86.5,-0,180,1);
mi_addarc(86.5,-0,80.5,-0,180,1);
mi_addarc(80.5,-6.25,86.5,-6.25,180,1);
mi_addarc(86.5,-6.25,80.5,-6.25,180,1);
mi_addarc(80.5,-12.50,86.5,-12.50,180,1);
mi_addarc(86.5,-12.50,80.5,-12.50,180,1);
mi_addarc(80.5,-18.75,86.5,-18.75,180,1);
mi_addarc(86.5,-18.75,80.5,-18.75,180,1);
mi_addblocklabel(83.25,-0);
mi_addblocklabel(83.25,-6.25);
mi_addblocklabel(83.25,-12.50);
mi_addblocklabel(83.25,-18.75);
mi_selectlabel(83.25,-0);%---- Selcting the label
mi_selectlabel(83.25,-6.25);%---- Selcting the label
mi_selectlabel(83.25,-12.50);%---- Selcting the label
mi_selectlabel(83.25,-18.75);%---- Selcting the label
mi_setblockprop('Copper',1,0,'Primary Coil',0,0,1);%---> defining bllock properties
mi_clearselected; %----> clear all selected items
%///////////////////////////
%///////Secondary Coil/////
mi_addnode(80.5,50);
mi_addnode(86,50);
mi_addarc(80.5,50,86,50,180,1);
mi_addarc(86,50,80.5,50,180,1);
Bachelor- thesis, optimization of wireless power transfer coils using finite element simulation-2016
Bachelor- thesis, optimization of wireless power transfer coils using finite element simulation-2016
Bachelor- thesis, optimization of wireless power transfer coils using finite element simulation-2016
Bachelor- thesis, optimization of wireless power transfer coils using finite element simulation-2016

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Bachelor- thesis, optimization of wireless power transfer coils using finite element simulation-2016

  • 1. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 1 Optimization of wireless power Transfer coils using Finite Element simulation BEng (Thesis) . Final Project Abstract The limit of powering devices is a huge hurdle due to the limited and unreliable wires. Imagine a device who does not need any powering wire or even a battery, which will instead get the power wirelessly over the air. Biometric implantations are the best example for the current age to have the demand for such wirelessly powered devices. To make such a device possible the transfer efficiency needs to be increased. To increase the efficiency inductor coil needs an optimization. This is the aim of this thesis, to investigate the optimization and the efficiency of the inductor coils using FEMM simulation software. This report starts with historical background of Wireless Power Transfer (WPT), motivation behind the project and the objective set to investigate efficiency and optimization WPT coils. This report continues with a presentation of basic circuit and its theoretical framework behind WPT, and the framework is then broken down into its basic mathematical expressions that generates the basic variables. Furthermore, this report covers documentation of an investigation on WPT inductor coils using FEMM simulation software. The parameters generated from FEMM simulation models are then, verified using Pspice simulation software for different frequency range with respect to distance between coils. Further, in this report the parameters generated from FEMM simulation verified by Pspice simulations, by mathematical calculations and implementing a practical model. Supervisor: Lars Maack Head of studies, associate professor Center for Bachelor of Engineering Studies lmaa@dtu.dk Student: Danish Bangash : s104712 BEng. Computer and Electronics Engineering Center for Bachelor of Engineering Studies dmab@dtu.dk
  • 2. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 2 Dedicated to My Parents & my brothers ๏Š
  • 3. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 3 Table of Contents Preface..................................................................................................................................................... 6 List of Figures ......................................................................................................................................... 7 List of Tables........................................................................................................................................... 8 List of Plots ............................................................................................................................................. 9 Chapter 1 ............................................................................................................................................... 10 Introduction ....................................................................................................................................... 10 History of wireless Power Transfer................................................................................................... 10 Motivation ......................................................................................................................................... 10 Objectives.......................................................................................................................................... 11 Organization of Thesis ...................................................................................................................... 11 Variables and Abbreviations ......................................................................................................... 11 Chapter 2 ............................................................................................................................................... 12 Introduction ....................................................................................................................................... 12 Basic Circuit...................................................................................................................................... 12 Mathematical Representation of WPT Basic Circuit ........................................................................ 13 Resistance...................................................................................................................................... 13 Inductance ..................................................................................................................................... 13 Coupling Coefficient..................................................................................................................... 14 Load Resistance............................................................................................................................. 14 Reflected Load Theory.................................................................................................................. 15 Voltage Drop across Inductor Coil................................................................................................ 15 Wireless Power Transfer Efficiency of Coils................................................................................ 15 Chapter 3 ............................................................................................................................................... 16 Implementation of practical coils before simulations........................................................................ 16 Chapter 4 ............................................................................................................................................... 18 Wireless Power Transfer modelled in Finite Element Method Magnetics (FEMM) ........................ 18 FEMM Simulation......................................................................................................................... 18 Simulation Setup ........................................................................................................................... 18
  • 4. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 4 Simulation Results......................................................................................................................... 19 Conclusion..................................................................................................................................... 21 Chapter 5 ............................................................................................................................................... 22 Wireless Power Transfer (WPT) Pspice Verification........................................................................ 22 Simulation Setup ........................................................................................................................... 22 Simulation Results Primary Coil................................................................................................... 23 Simulation Results Secondary Coil............................................................................................... 24 Power Transfer Efficiency from Pspice perspective ..................................................................... 25 Time Domain Analysis ................................................................................................................... 26 Conclusion......................................................................................................................................... 28 Chapter 6 ............................................................................................................................................... 29 Wireless Power Transfer (WPT) FEMM Model Mathematical Verifications .................................. 29 Calculations................................................................................................................................... 29 Conclusion......................................................................................................................................... 33 Chapter 7 ............................................................................................................................................... 34 Practical Model Verification ............................................................................................................. 34 Practical Wireless Power Transfer Model Setup........................................................................... 34 Practical Model Results................................................................................................................. 34 Conclusion......................................................................................................................................... 35 Chapter 8 ............................................................................................................................................... 36 FEMM Multi turns Hypothesis for WPT Model After verifications................................................. 36 Hypothesis 1: Four turns Defined within FEMM block properties............................................... 36 Hypothesis 2: Four turns individual 6 mm wire method............................................................... 38 Hypothesis 3: Replacement; 6 mm wire by four 3 mm wires in the same 6 mm area .................. 40 Conclusion:........................................................................................................................................ 42 Chapter 9 ............................................................................................................................................... 43 Initial Conclusion .............................................................................................................................. 43 Simulations and calculations ......................................................................................................... 43 Practical Test................................................................................................................................. 43
  • 5. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 5 Hypothesis......................................................................................................................................... 44 Final Conclusion................................................................................................................................ 44 Future Work ...................................................................................................................................... 45 Appendix............................................................................................................................................... 46 Simulation Figures Chapter 5 (Pspice).............................................................................................. 46 Simulation Figures Primary Coil................................................................................................... 46 Simulation Figures Secondary Coil............................................................................................... 47 Simulation Figures Power transfer efficiency ............................................................................... 49 Practical Model Results figures Chapter 7........................................................................................ 51 Primary Coil Scope measurements................................................................................................ 51 Secondary Coil Scope measurements with Load .......................................................................... 53 Secondary Coil Scope measurements without Load ..................................................................... 56 Bibliography...................................................................................................................................... 58 References ......................................................................................................................................... 58 Time Plan .......................................................................................................................................... 60 Matlab Scripts for FEMM Simulations............................................................................................. 62 Matlab Script for WPT model....................................................................................................... 62 Matlab Scripts for three types of hypothesis ................................................................................. 63 Pspice AC Circuits For all tested frequencies .................................................................................... 69
  • 6. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 6 Preface This thesis work conducted as the last part of the Bachelor of Engineering program in Computer and Electronics Engineering at Denmark Technical University (DTU) from, 1 Feb 2016 to 7 June 2016. An enormous amount of time and energy has been put into the investigation process, research and studying a wide range of information around the globe. The contents of this report clarifies and verifies the analysis of Wireless Power Transfer (WPT) coils with an assessment of its practical applicability in terms of optimization using finite element simulation FEMM, pspice, matlab, mathematical verification and practical coils implementation. I would like to thank Denmark Technical University (DTU) and their authorities for providing me the opportunity to study, BEng. Computer and Electronics program in their tremendous and outstanding educational environment. Also giving me the opportunity to conduct my final thesis at DTU- Ballerup Campus. It has been great pleasure to work in a professional environment. My special thanks to Lars Maack for providing me the opportunity to work under his excellence and tremendous supervision and providing me a project of interest. It has always been exciting to work and have discussion on various aspects of the project. Guiding me throughout the whole session of thesis with his feedback, advices and made sure that everything is on the right track.
  • 7. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 7 List of Figures Figure 2.1: Basic equivalent circuit for Wireless Power Transfer (WPT) -------------------------------- 12 Figure 2.2: Equivalent circuit for Secondary Coil (WPT) ---------------------------------------------------------------------- 14 Figure 2.3: Equivalent circuit for primary Coil (WPT) ------------------------------------------------------------------------- 15 Figure 3.1: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire. -------------------------------- 16 Figure 3.2: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire. -------------------------------- 17 Figure 4.1: Axisymmetric model, Primary and secondary coil Simulation setup and Practical Set ---------------------19 Figure 4.2: Axisymmetric model, Primary and secondary coil Simulation result -------------------------------------------19 Figure 5.1: Pspice AC Simulation Diagram ----------------------------------------------------------------------------------------- 22 Figure 5.2: Simulation result for Primary with Real power-peak and Vpeak-peak at 211 kHz--------------------------- 46 Figure 5.3: Simulation result for Primary with Real power-peak and Vpeak-peak at 800 kHz--------------------------- 46 Figure 5.4: Simulation result for Primary side with Real power-peak, Vpeak-peak at 4 MHz---------------------------- 46 Figure 5.5: Simulation result for Primary side with Real power-peak, Vpeak-peak at 6 MHz---------------------------- 47 Figure 5.6: Simulation result for Primary side with Real power-peak, Vpeak-peak at 10 MHz--------------------------- 47 Figure 5.7: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 211 kHz with efficient load ---------------------------------------------------------------------------------------------------------------------------47 Figure 5.8: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 800 kHz with efficient load--------------------------------------------------------------------------------------------------------------------------- 48 Figure 5.9: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 4 MHz with efficient load--------------------------------------------------------------------------------------------------------------------------- 48 Figure 5.10: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 6 MHz with efficient load-------------------------------------------------------------------------------------------------------------------------- 48 Figure 5.11: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 10 MHz with efficient load-------------------------------------------------------------------------------------------------------------------------- 49 Figure 5.12: Power efficiency of the system at 211 kHz frequency with efficient load-------------------------------------- 49 Figure 5.13: Power efficiency of the system at 800 kHz frequency with efficient load-------------------------------------- 49 Figure 5.14: Power efficiency of the system at 4 MHz frequency with efficient load---------------------------------------- 50 Figure 5.15: Power efficiency of the system at 6 MHz frequency with efficient load---------------------------------------- 50 Figure 5.16: Power efficiency of the system at 10 MHz frequency with efficient load-------------------------------------- 50 Figure 5.17: Time Domain analysis plot at 211 kHz with max efficient Load------------------------------------------------ 27 Figure 5.18: Time Domain analysis plot at 800 kHz with max efficient Load------------------------------------------------ 27 Figure 5.19: Time Domain analysis plot at 4 MHz with max efficient Load-------------------------------------------------- 27 Figure 5.20: Time Domain analysis plot at 6 MHz with max efficient Load-------------------------------------------------- 28 Figure 5.21: Time Domain analysis plot at 10 MHz with max efficient Load------------------------------------------------ 28 Figure 5.22: Pspice AC simulation Circuits for all tested frequencies--------------------------------------------------------- 69 Figure 5.23: Pspice Time Domain Simulation Circuit for all tested frequencies-------------------------------------------- 69 Figure 7.1: Voltage drop primary coil at 211 kHz frequency------------------------------------------------------------------- 51 Figure 7.2: Voltage drop primary coil at 800 kHz frequency------------------------------------------------------------------- 51
  • 8. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 8 Figure 7.3: Voltage drop primary coil at 4 MHz frequency--------------------------------------------------------- 52 Figure 7.4: Voltage drop primary coil at 6 MHz frequency--------------------------------------------------------- 52 Figure 7.5: Voltage drop primary coil at 10 MHz frequency--------------------------------------------------------- 53 Figure 7.6: Voltage drop secondary coil at 211 kHz frequency with max efficient Load----------------------- 53 Figure 7.7: Voltage drop secondary coil at 800 kHz frequency with max efficient Load----------------------- 54 Figure 7.8: Voltage drop secondary coil at 4 MHz frequency with max efficient Load------------------------- 54 Figure 7.9: Voltage drop secondary coil at 6 MHz frequency with max efficient Load------------------------- 55 Figure 7.10: Voltage drop secondary coil at 10 MHz frequency with max efficient Load---------------------- 55 Figure 7.11: Voltage drop secondary coil at 211 kHz frequency zero load---------------------------------------- 56 Figure 7.12: Voltage drop secondary coil at 800 kHz frequency zero load---------------------------------------- 56 Figure 7.13: Voltage drop secondary coil at 4 MHz frequency zero load------------------------------------------ 57 Figure 7.14: Voltage drop secondary coil at 6 MHz frequency zero load------------------------------------------ 57 Figure 7.15: Voltage drop secondary coil at 10 MHz frequency zero load---------------------------------------- 58 Figure 8.1: Axisymmetric model Hypothesis 1, Primary and secondary coil Simulation setup--------------- 37 Figure 8.2: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 1---------- 37 Figure 8.3: Axisymmetric model Hypothesis 2, Primary and secondary coil Simulation setup--------------- 39 Figure 8.4: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 2---------- 39 Figure 8.5: Axisymmetric model Hypothesis 3, primary, secondary coil Simulation setup and zoomed in primary coil------------------------------------------------------------------------------------------------- 41 Figure 8.6: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 3 --------- 42 List of Tables Table 1.1: Organization of thesis------------------------------------------------------------------------------------------- 11 Table 3.1: Design Limits----------------------------------------------------------------------------------------------------- 16 Table 4.1: FEMM Simulated Circuit Properties for Primary Coil at all tested frequencies------------------- 20 Table 4.2: Simulated Circuit Properties for secondary Coil at all tested frequencies--------------------------- 20 Table 5.1: Pspice AC simulation Parametric Sweep ------------------------------------------------------------------- 22 Table 5.2: Pspice AC simulation Parameters Obtained from FEMM simulation-------------------------------- 22 Table 5.3: Pspice AC Simulation circuit properties for primary coil----------------------------------------------- 23 Table 5.4: Pspice AC Simulation circuit properties for Secondary coil with max efficient Load------------- 24 Table 5.5: Pspice AC Simulation circuit properties for Secondary coil without load--------------------------- 24 Table 5.6: maximum power efficiency of the whole system with max efficient Load--------------------------- 25 Table 5.7: Pspice Time Domain analysis Load Parametric Sweep------------------------------------------------- 26 Table 5.8: Pspice Time Domain simulation Results with max efficient Load------------------------------------ 26 Table 6.1: calculation parameters from simulations for verification---------------------------------------------- 29 Table 7.1: Practical Model circuit properties for primary coil----------------------------------------------------- 34 Table 7.2: Practical Model circuit properties for Secondary coil with max efficient Load------------------- 34 Table 8.1: Hypothesis 1: Simulated Circuit Properties Primary Coil--------------------------------------------- 36 Table 8.2: Hypothesis 1: Simulated Circuit Properties for secondary Coil-------------------------------------- 36
  • 9. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 9 Table 8.3: Hypothesis 2: Simulated Circuit Properties primary Coil--------------------------------------------- 38 Table 8.4: Hypothesis 2: Simulated Circuit Properties for single turn secondary Coil------------------------ 38 Table 8.5: Hypothesis 3: Simulated Circuit Properties for primary side----------------------------------------- 40 Table 8.6: Hypothesis 3: Simulated Circuit Properties for single turn secondary Coil------------------------ 40 List of Plots Plot 4.1: Peak Real power of primary coil as function of all tested frequencies------------------------ 20 Plot 4.2: Voltage Drop -primary coil as function of all tested frequencies------------------------------- 21 Plot 4.3: Voltage Drop -secondary coil as function of all tested frequencies----------------------------- 21 Plot 5.1: Voltage Drop -primary coil as function all tested frequencies---------------------------------- 23 Plot 5.2: Peak Real Power- Primary coil as function all tested frequencies----------------------------- 23 Plot 5.3: Voltage Drop -Secondary coil with max efficient Load as function all tested frequencies----------------------------------------------------------------------------------- 24 Plot 5.4: Peak Real Power โ€“Secondary Coil with max efficient Load as function all tested frequencies----------------------------------------------------------------------------------- 25 Plot 5.5: Efficiency as function all tested frequencies------------------------------------------------------- 25 Plot 5.6: Max efficiency Load resistance as function all tested frequencies---------------------------- 26 Plot 6.1: Efficiency as function all tested frequencies------------------------------------------------------- 33 Plot 6.2: Max efficient Load resistance as function all tested frequencies------------------------------ 33 Plot 7.1 Voltage drop primary practical measurements as function all tested frequencies--------- 35 Plot 7.2 Voltage drop secondary practical measurements as function all tested frequencies------- 35 Plot 8.1: Hypothesis 1: Voltage drop primary coil as function all tested frequencies---------------- 36 Plot 8.2: Hypothesis 2: Voltage drop primary coil as function all tested frequencies---------------- 38 Plot 8.3: Hypothesis 3: Voltage drop primary coil as function all tested frequencies---------------- 40 Plot 8.4: Hypothesis 3: peak real power primary coil as function all tested frequencies------------ 41
  • 10. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 10 Chapter 1 Introduction Interests for biomedical implantable devices is gaining momentum among both professionals and research, since they offer variety of systems, Example: Automatic drug delivery, Devices to simulate specific organs and Monitors to communicate internal vital signs to the outer world. Though all those devices performs different tasks, one of their common issue is that of power requirements, and it has been a researched area from past decades. This chapter introduces different researched work in the area of wireless power transfer. History of wireless Power Transfer Supplying power wirelessly has been a great challenge for the scientists of the modern world through the history of technology. Wireless power transfer is not newly emerged technology, but rather it has been an area of interest and has been implemented and worked on since 20th century. Most common wireless power transfer applications by means of electromagnetic field transferring low power known as Low Power Transmission (LPT). Over the last century, the challenge of transferring high power at greater distances is still playing a great role of interest for the scientists, but still implanting a practical reliable application is still pending, the reason for this is the losses associated with greater distances. The first practical application of wireless power transfer was, implemented in the late 1899 this experiment was, performed by Nicola Tesla in Colorado Springs. In his experiment, he managed to lighten up 20 incandescent lamps using Inductive Power Transfer. Thus, several experiments has been, performed since the first Nicola tesla model. Motivation Transfer of wireless power has been, used since long time in biometric implants mobile phone chargers and other short distance low power transfer using the phenomena of power transfer through the electromagnetic field transfer. Recently there has been a growing interest towards the innovation of a deeply challenging idea for wireless power applications: Electronics utilities without chords. Transmission of the electrical power utilizes it in different form of copper wires; these wires are not so reliable. Sometimes these wires are weird especially when the apparatus is small. These wires easily gives rise to sparking, short circuit and it may give dangerous shock. Also due to regular use of these wires, it becomes less reliable and reduces the life span of wires. In case of biometric implants or any application where mechanical contact is the main reason behind failure of those applications. Wireless power transfer is the best option to overcome these types of problems. With this type of technology, there is no longer need to worry about wires. The inventions in the area of wireless power technology and the area of study were the motivation behind this project.
  • 11. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 11 Objectives ๏‚ท The main objective of the project is to study the fundamentals of wireless power transfer in terms of the optimization of wireless power transfer coils and the efficiency between the transmitter and receiver coils. ๏‚ท Two Copper wires (Primary and Secondary) practical implementation and measurements for comparison with Finite Element Modelling Method Simulations. Organization of Thesis Chapter 1 Introduction, history, motivation and research objectives, organization of thesis Chapter 2 Basic Circuit, Mathematical representation of basic circuit. Chapter 3 Practical coil implementation before simulations Chapter 4 Finite Element Method Magnetics, Simulations Chapter 5 Pspice Verification of FEMM model Chapter 6 Mathematical Verification of FEMM model Chapter 7 Practical Coil Measurements and Verification of FEMM model Chapter 8 Three types of multi turn hypothesis for optimization of coils Chapter 9 Conclusion Appendix Simulation images, matlab scripts, practical coil images, spice simulation results Table 1.1: Organization of thesis Variables and Abbreviations WPT: Wireless power Transfer IPT: Inductive Power Transfer PTE: Power Transfer Efficiency RLT: Reflected Load Theory FEMM: Finite Element Method Magnetics PTE : Power Transfer Efficiency FEMM: Finite Element Method Magnetics
  • 12. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 12 Chapter 2 Introduction Wireless power transfer (WPT) technology is also, called the inductive power transfer (IPT) technology. It is the transmission of electrical energy from the electrical source to the electrical load through electrical magnetic field, which eliminates the use of electrical transmission through wires. This type of technology is very useful in those cases where the use of interconnected wires are inconvenient and hazardous or almost impossible, wireless power transfer can be used in many applications like biometric implants, medical sensors, or laptop chargers etc. Indeed now a dayโ€™s wireless power transfer (WPT) used frequently in biometric implants and sensors related to medical devices. This chapter will cover the basic circuit of wireless power transfer (WPT) using phenomena of inductive power transmission (IPT) and related mathematical expressions that will represent the basic circuit of wireless power transfer (WPT). Basic Circuit Electromagnetic induction is the phenomena behind the wireless power transfer (WPT) technology or the inductive power transfer (IPT). [Figure 2.1] shows the basic equivalent circuit for WPT. Figure 2.1: Basic equivalent circuit for Wireless Power Transfer (WPT) The transfer of electrical energy via magnetic flux coupling over a large airgap between the primary coil and the secondary coil is very weak, which results in very poor coupling factor between the primary coil and the secondary coil.
  • 13. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 13 Mathematical Representation of WPT Basic Circuit In this section of the report, there will be use of [Figure 2.2] and [Figure 2.3] as equivalent circuits of Wireless power transfer (WPT) for [Figure 2.1] in relations to the Mathematical expressions for WPT used to derive the required parameters. Resistance Resistance, defined as the opposition to pass current through a conductor. Losses will always be present when a current moves through a conductor. The power dissipated by the resistor will be in the form of heat and given by: Pdiss = I2 โˆ— R [2.1] Series resistance of Inductor Coils An Ideal inductor have no resistance or energy losses but in reality inductors have windings and those windings creates resistance known as winding resistance which depends on material of wires. Since the winding resistance appears as series with the inductor, which is often called series resistance. AC series resistance of an inductor estimated by the product of resistivity of a conductor and length of the conductor over the effective cross sectional area. Racโˆ’series = ฯl Aeff [2.2] ๐† : is the resistivity of a conductor ๐’ : is the length of the conductor ๐‘จ_๐’†๐’‡๐’‡: is the effective cross sectional area Where Aeff = ฮดฯ€d = โˆš ฯL ฯ€fยต0 โˆ— ๐œ‹๐‘‘ [2.3] ๐›…: is the skin effect depth ยต ๐ŸŽ: is the absolute magnetic permeability of the conductor Inductance Inductance is a property of a conductor. Electromagnetic definition of inductance L is the ratio of magnetic flux linkage ฮป to the current I L = ฮป I [2.4] Inductance of Looped Coil In electronics, inductor make use of the principle described by [2.5]. A changing current flows through the windings of an inductor, creating a changing magnetic field. Each winding of the inductor captures the flux and produces an induced voltage; back EMF that is self-inductance: Lloop = N2 ยต0ยตr ( D 2 ) โˆ— (ln ( 8โˆ—D d ) โˆ’ 2 [2.5]
  • 14. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 14 Inductor Quality Factor The inductor series resistance converts electric current through the coil into heat, which causes a loss in inductive quality. The quality factor of an inductor is the ratio of its inductive reactance to its resistance at a specific frequency. Quality factor is a measure on how ideal an inductor is and defined by: Q = 2ฯ€fL R [2.6] Mutual Inductance The mutual inductance โ€œMโ€ can be, expressed by: M = K โˆ— โˆšLP โˆ— LS [2.7] Coupling Coefficient Where โ€œKโ€ is the coupling coefficient between two coils primary coil, which is the transmitter, and the secondary coil, which is the receiver can expressed by โ€œKโ€. K = โˆš LP LS โˆ— VS Vp ๏ƒ  Zero Load [2.8] Hence LP represents the measurement inductance of the primary coil. Where as LS is the value of measurement inductance from the secondary coil. The voltage drop across the secondary coil is VS and the voltage drop across the primary side of the circuit represented by VP. Load Resistance Figure 2.2: Equivalent circuit for Secondary Coil (WPT) [Figure 2.3] gives an overview of secondary coil components. Using reflected load theory the two equivalent circuits are set to a frequency of operation. It assumes that the efficiency of the energy transfer maximized, if the load resistance chosen according to [2.9]: R ๐ฟ = โˆš(R S )2 + (ฯ‰LS)2 [2.9]
  • 15. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 15 Reflected Load Theory Reflected load theory (RLT) has been widely used to analyze transformers. RLT also applied to wireless power transfer systems. Reflected Load Theory (RLT) states that the load present in the secondary coil affects the amount of current that flows through the primary coil. This load is not visible to the primary coil with the same actual value of load, but instead as a function of load value of secondary coil which is the sum of series resistance of secondary coil and load resistance of the secondary coil. [Figure 2.3] gives an overview of the Reflected Load Theory (RLT). Rโ€ฒ = (R ๐‘† + R ๐‘ƒ) โˆ— k2 [2.10] Where, RL [2.9] and K [2.8] Thus, Rโ€ฒ = [R ๐‘ƒ + (โˆš(R ๐‘†)2 + (ฯ‰L ๐‘†)2)] โˆ— K2 [2.11] Figure 2.3: Equivalent circuit for primary Coil (WPT) Voltage Drop across Inductor Coil Voltage drop across the coils estimated as: V = XL โˆ— I [2.12] Where XL is inductive reactance, which is proportional to the sinusoidal signal frequency and the inductance: Which depends on the shape of the inductor. XL = 2ฯ€fL [2.13] Wireless Power Transfer Efficiency of Coils In order to calculate the efficiency of the power transfer, the theory of energy conversion is applied. Efficiency = Pout Pin = Pout PRsโˆ’Prim+PRsโˆ’Sec+Pout [2.14]
  • 16. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 16 Chapter 3 Implementation of practical coils before simulations This chapter contains practical looped coil implementation. Practical results for both coils presented in [Chapter 7] after obtaining the required parameters from FEMM [Chapter 4] for verification Design limit were set to keep system small, make use of materials that are reasonable in price, available and narrow the scope of simulations. To keep size of coils small, coil radius was limited to 17.2 cm; the thickness of the wire is set to 6 mm in radius for both primary and secondary coils. Copper (Cu) wires used for both coils, Copper (Cu) is known to form good inductors. Due to limitations by availability of driver circuit for real tests, frequency is set in the range of 211 kHz - 10 MHz and peak-peak current limited to 0.2 A. [Table 3.1] summarizes the design limits. Coil Radius ๐Ÿ๐Ÿ•. ๐Ÿ ๐œ๐ฆ Coil type Spherical Wire type Semi-rigid coaxial Wire diameter 6 mm Wire Material Copper Cu frequency 211 kHz โ€“ 10 MHz Table 3.1: Design Limits Figure 3.1: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire.
  • 17. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 17 Figure 3.2: coil design for FEMM Simulation and 6 mm semi-grid coaxial copper wire. ๏‚ท [Figure 3.1] shows actual single looped practical coil design, and its dimension. ๏‚ท [Figure 3.2] represents both coils at a distance of 5 cm.
  • 18. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 18 Chapter 4 Wireless Power Transfer modelled in Finite Element Method Magnetics (FEMM) The simulation of Wireless power transfer model carried out in FEMM simulation software controlled by Matlab. FEMM is a finite element method program with emphasis on magnetics, which is an ideal program for magnetics problems before any practical implementation. Matlab is a numerical computing environment, ideal for implementing analytical expressions and combining them into a simulator. The basic circuitry framework presented in [Chapter 2], a script carried out for FEMM using matlab with different frequency starting from 211 kHz to the limit of 10 MHz with an input peak-peak current of 0.2 A. In the sections below are the simulated results and parameters of the inductor coils, with respect to 5 cm distance. FEMM Simulation Simulations carried out at different frequencies. The task for the simulation is to find required parameters for inductor coils, which gives as big power transfer as possible at a specific frequency at the same time keeping efficiency at reasonable levels. These parameters shows that quality factor is dependent on the frequency, coil inductance and resistance of the coil. Coupling coefficient [2.8] depends on inductance of primary and secondary coils, distance between primary and secondary coils and ratio between output voltage of primary and secondary coil. Coil inductance and resistance can be broken down to its geometrical and material properties. Parameters are coil type, coil radius, wire radius, wire type, frequencies and material. Simulation Setup Model of power transfer has a symmetry along the separation axis. Therefore, coils designed as 2D- axisymmetric. Five problems for five different frequency readings (211 kHz, 800 kHz, 4 MHz, 6 MHz, 10 MHz) are simulated. Turns ratio between primary and secondary coil is set to one. The distance between primary coil and secondary coil is set to 5 cm. A Matlab script carried out to control FEMM, which makes things a lot easier and quicker.
  • 19. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 19 Figure 4.1: Axisymmetric model, Primary and secondary coil Simulation setup and Practical Set Simulation Results Figure 4.2: Axisymmetric model, Primary and secondary coil Simulation result
  • 20. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 20 ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 0.096 V 360 nH 0.003788 ฮฉ 75 ยตW 5 cm ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 A 0.36 V 359 nH 0.007403 ฮฉ 148 ยตW 5 cm ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 A 1.80 V 358 nH 0.0171 ฮฉ 342 ยตW 5 cm ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 2.70 V 358 nH 0.0211 ฮฉ 422 ยตW 5 cm ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 4.5 V 358 nH 0.027 ฮฉ 550 ยตW 5 cm Table 4.1: FEMM Simulated Circuit Properties for Primary Coil at all tested frequencies Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ณ ๐‘บ ๐‘น ๐‘บ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0 A 0.019 V 360 nH 5 cm ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.073 V 5 cm ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 0.36 V 5 cm ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 0.55 V 5 cm ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 0.92 V 5 cm Table 4.2: Simulated Circuit Properties for secondary Coil at all tested frequencies Simulations made for the Wireless Power Transfer (WPT) system coils equivalent to [Figure 2.1] and. [Figure 3.2] shows an overview of the coils setup, the disk below represents the transmitter coil (primary coil) and the disk above represent the receiver coil (secondary coil). [Figure 4.2], [Table 4.1] and [Table 4.2] show the results of the simulation for five frequency readings (211 kHz, 800 kHz, 4 MHz, 6 MHz, 10 MHz). Plot 4.1: Peak Real power of primary coil as function of all tested frequencies
  • 21. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 21 Plot 4.2: Voltage Drop -primary coil as function of all tested frequencies Plot 4.3: Voltage Drop -secondary coil as function of all tested frequencies Conclusion ๏‚ท As seen from FEMM, simulation results [Table 4.1] and [Table 4.2] when an increase in frequency, there is an increase in voltage drop at the primary side and secondary side with respect to distance. In addition, there is an increase in real power when frequency is increased and series resistance gets bigger with higher frequency. ๏‚ท It is obvious that real power or other parameters are not visible other than voltage drop across secondary side. FEMM software takes secondary coil as and open circuit when there is zero current defined for the secondary coil whilst not known. Until there is a load connected to it and unfortunately, it is not possible to connect a load in FEMM. For that purpose, Pspice simulation software used to verify results obtained for the primary circuit and generate the coupling coefficient using ratio between VP and VS from FEMM simulation. In Pspice, a dummy load connected to secondary circuit to measure power and other related parameters associated with secondary circuit. In [Chapter 5], there will be use of derived circuit parameters [Table 4.1] to create a model for Pspice simulations. ๏‚ท [Plot 4.1] gives a brief overview of real power across the primary coil at all tested frequencies along with voltage drop across primary coil [Plot 4.2]. Which clearly indicates raise of power across primary circuit when there is an increase in frequency. In addition, voltage drop increases with the change in frequency across secondary coil [Plot 4.3].
  • 22. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 22 Chapter 5 Wireless Power Transfer (WPT) Pspice Verification In this Chapter, Pspice simulation carried out to verify the parameters generated from FEMM simulation as discussed in [Chapter 4]. Components selection for Pspice simulation circuit are equivalent to the parameters from FEMM with five frequency readings, each frequency reading generates their own Parameters. An overview of the components at specific frequency is shown [Table 4.2], following with Pspice simulation results [Table 4.3], [Table 4.4] and [Table 4.5]. Figure 5.1: Pspice AC Simulation Diagram ๐‘ท๐’‚๐’“๐’‚๐’Ž๐’†๐’•๐’†๐’“๐’” ๐‘บ๐’•๐’‚๐’“๐’• ๐‘ฝ๐’‚๐’๐’–๐’† ๐‘ฌ๐’๐’… ๐‘ฝ๐’‚๐’๐’–๐’† ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐Ÿ๐Ÿ๐’Œ๐‘ฏ๐’› ๐ŸŽ. ๐Ÿ‘ ฮฉ ๐ŸŽ. ๐Ÿ” ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ–๐ŸŽ๐ŸŽ๐’Œ๐‘ฏ๐’› ๐Ÿ. ๐Ÿ” ฮฉ ๐Ÿ. ๐Ÿ— ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ’๐‘ด๐‘ฏ๐’› ๐Ÿ–. ๐Ÿ– ฮฉ ๐Ÿ—. ๐Ÿ ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ”๐‘ด๐‘ฏ๐’› ๐Ÿ๐Ÿ‘. ๐Ÿ ฮฉ ๐Ÿ๐Ÿ‘. ๐Ÿ” ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐ŸŽ๐‘ด๐‘ฏ๐’› ๐Ÿ๐Ÿ. ๐Ÿ ฮฉ ๐Ÿ๐Ÿ. ๐Ÿ” ฮฉ Table 5.1: Pspice AC simulation Parametric Sweep Simulation Setup With all components selected, the simulation circuit implemented in Pspice equivalent to [Figure 2.1] and [Figure 3.2] and [Figure 4.1]. Setting up Vac to 0.2 A, along with a parametric sweep set to start value and end value for load resistance [Table4.1]. [Table 4.2] gives an overview of design limits with respect to its frequency and optimal load RL calculated by [2.9]. The parameters for the coils obtained from FEMM simulation as discussed in [Chapter 4] ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ณ๐’‘ ๐‘ณ๐’” ๐‘น๐’‘ ๐‘น๐’” ๐‘น๐‘ณ 211 ๐‘˜๐ป๐‘ง 360 nH 360 nH 0.003788 ฮฉ 0.003788 ฮฉ 0.5 ฮฉ 800 ๐‘˜๐ป๐‘ง 359 nH 359 nH 0.007403 ฮฉ 0.007403 ฮฉ 1.8 ฮฉ 4 ๐‘€๐ป๐‘ง 358 nH 358 nH 0.0171 ฮฉ 0.0171 ฮฉ 9.05 ฮฉ 6 ๐‘€๐ป๐‘ง 358 nH 358 nH 0.0211 ฮฉ 0.0211 ฮฉ 13.5 ฮฉ 10 ๐‘€๐ป๐‘ง 358 nH 358 nH 0.027 ฮฉ 0.027 ฮฉ 22.5 ฮฉ Table 5.2: Pspice AC simulation Parameters Obtained from FEMM simulation
  • 23. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 23 Simulation Results Primary Coil In Pspice, the AC analysis carried out to study the behavior of the Primary Coil circuit. What is important is that voltage and power behaves similar to [Table 4.1]. Comparing the results obtained from FEMM simulation and Pspice simulation there is a slight difference in voltage drop, but the real power in primary coil FEMM simulation matches with the real power obtained from the Pspice simulation at the tested frequency range. [Figure 4.1] to [Figure 4.5] are the simulation plots for primary coil at frequency range ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ [Table 5.3] is the overview of the results obtained for primary circuit matched with FEMM simulation results in [Table 4.1]. ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 0.094 V 360 nH 0.003788 ฮฉ 75.6 ยตW 5 cm 0.2 ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 A 0.35 V 359 nH 0.007403 ฮฉ 148 ยตW 5 cm 0.2 ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 A 1.80 V 358 nH 0.0171 ฮฉ 342 ยตW 5 cm 0.2 ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 2.70V 358 nH 0.0211 ฮฉ 422 ยตW 5 cm 0.2 ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 4.3 V 358 nH 0.027 ฮฉ 540 ยตW 5 cm 0.2 Table 5.3: Pspice AC Simulation circuit properties for primary coil Plot 5.1: Voltage Drop -primary coil as function all tested frequencies Plot 5.2: Peak Real Power- Primary coil as function all tested frequencies 0,00E+00 1,00E-04 2,00E-04 3,00E-04 4,00E-04 5,00E-04 6,00E-04 2,11E+05 8,00E+05 4,00E+06 6,00E+06 1,00E+07 Realpower_Primar y
  • 24. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 24 Simulation Results Secondary Coil In Pspice, the AC analysis carried out to study the behavior of the Secondary Coil circuit. What is important is that voltage behaves similar to [Table 4.2] and the power dissipation in the secondary coil circuit to get the power efficiency of the whole system. Comparing the Voltage drop results obtained from FEMM simulation [Table 4.2] with Pspice simulation, there is a slight difference in voltage drop. To obtain the real power in secondary coil a dummy load is connected to the secondary circuit, calculated by [2.9] for ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ . [Figure 5.6] to [Figure 5.10] are the simulation plots for secondary coil at frequency ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ [Table 5.4] gives an overview of the results obtained for secondary coil with respect to load resistance. Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ณ ๐‘บ ๐‘น ๐‘บ + ๐‘น ๐‘ณ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0A 0.014 V 360 nH 0.00378 ฮฉ + 0.5 ฮฉ 189 ยตW 5 cm 0.2 ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.050 V 359 nH 0.007403 ฮฉ + 1.8 ฮฉ 718.7 ยตW 5 cm 0.2 ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 0.3 V 358 nH 0.0171 ฮฉ + 9.05 ฮฉ 3.591 mW 5 cm 0.2 ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 0.4 V 358 nH 0.0211 ฮฉ + 13.5 ฮฉ 5.41 mW 5 cm 0.2 ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 0.64 V 358 nH 0.027ฮฉ + 22.5 ฮฉ 8.96 mW 5 cm 0.2 Table 5.4: Pspice AC Simulation circuit properties for Secondary coil with max efficient Load Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ณ ๐‘บ ๐‘น ๐‘บ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0 A 0.014 V 360 nH 0.00378 ฮฉ 1.4294 ยตW 5 cm 0.2 ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.050 V 359 nH 0.007403 ฮฉ 2.9510 ยตW 5 cm 0.2 ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 0.3 V 358 nH 0.0171 ฮฉ 6.8129 ยตW 5 cm 0.2 ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 0.4 V 358 nH 0.0211 ฮฉ 8.4546 ยตW 5 cm 0.2 ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 0.64 V 358 nH 0.027 ฮฉ 10.766 ยตW 5 cm 0.2 Table 5.5: Pspice AC Simulation circuit properties for Secondary coil without load Plot 5.3: Voltage Drop -Secondary coil with max efficient Load as function all tested frequencies 1,00E-02 1,00E-01 1,00E+00 1,00E+05 1,00E+06 1,00E+07 V_Secondary
  • 25. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 25 Plot 5.4: Peak Real Power โ€“Secondary Coil with max efficient Load as function all tested frequencies Power Transfer Efficiency from Pspice perspective In this section of report, maximum peak power output for Wireless Power Transfer (WPT) system will be generated and the efficiency of the system for the tested frequencies will be derived. [Table 5.6] gives an overview of maximum peak power and its efficiency with respect to distance and load resistance [2.9]. [Figure 5.11] to [Figure 5.15] are the Pspice simulation plots for tested frequencies. (๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ, ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ, ๐Ÿ’ ๐Œ๐‡๐ณ, ๐Ÿ” ๐Œ๐‡๐ณ ๐š๐ง๐ ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ). Frequency ๐‘ท ๐‘ด๐’‚๐’™โˆ’๐’‘๐’†๐’‚๐’Œ ๐œผ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ ๐‘น๐‘ณ ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 710.524 mW 71 % 5 cm 0.2 0.5 ฮฉ ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 826.130 m W 82 % 5 cm 0.2 1.8 ฮฉ ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 911.346 mW 91 % 5 cm 0.2 9.0 ฮฉ ๐Ÿ” ๐‘ด๐‘ฏ๐’› 926.290 mW 93 % 5 cm 0.2 13.5 ฮฉ ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 942.162 mW 94 % 5 cm 0.2 22.5 ฮฉ Table 5.6: maximum power efficiency of the whole system with max efficient Load Plot 5.5: Efficiency as function all tested frequencies
  • 26. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 26 Plot 5.6: Max efficiency Load resistance as function all tested frequencies Time Domain Analysis ๏‚ท Time domain simulation performed pspice to verify AC simulation in Pspice where [Table 5.7] are the Load parameters for tested frequencies. ๏‚ท Time domain simulation results [Table 5.8] verifies peak real power across the load resistor performed by Ac sweep simulation, with a minute difference which is almost neglect able ๏‚ท [Table 5.8] gives an overview of the peak real power result with respect to the calculated load resistance and tested frequencies. ๐‘ท๐’‚๐’“๐’‚๐’Ž๐’†๐’•๐’†๐’“๐’” ๐‘บ๐’•๐’‚๐’“๐’• ๐‘ฝ๐’‚๐’๐’–๐’† ๐‘ฌ๐’๐’… ๐‘ฝ๐’‚๐’๐’–๐’† ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐Ÿ๐Ÿ๐’Œ๐‘ฏ๐’› ๐ŸŽ. ๐Ÿ‘ ฮฉ ๐ŸŽ. ๐Ÿ“ ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ–๐ŸŽ๐ŸŽ๐’Œ๐‘ฏ๐’› ๐ŸŽ. ๐Ÿ“ ฮฉ ๐Ÿ. ๐Ÿ–ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ’๐‘ด๐‘ฏ๐’› ๐Ÿ•. ๐ŸŽ ฮฉ ๐Ÿ—. ๐ŸŽ ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ”๐‘ด๐‘ฏ๐’› ๐Ÿ–. ๐Ÿ“. ฮฉ ๐Ÿ๐Ÿ‘. ๐Ÿ“ ฮฉ ๐‘น_๐‘ณ๐’๐’‚๐’…_๐Ÿ๐ŸŽ๐‘ด๐‘ฏ๐’› ๐Ÿ๐Ÿ. ๐Ÿ“ ฮฉ ๐Ÿ๐Ÿ. ๐Ÿ“ฮฉ Table 5.7: Pspice Time Domain analysis Load Parametric Sweep Frequency ๐‘ณ ๐‘บ ๐‘น ๐‘บ + ๐‘น ๐‘ณ ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐‘ฒ ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 360 nH 0.00378 ฮฉ + 0.5 ฮฉ 186 ยตW 5 cm 0.2 ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 359 nH 0.007403 ฮฉ + 1.8 ฮฉ 743.7 ยตW 5 cm 0.2 ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 358 nH 0.0171 ฮฉ + 9.05 ฮฉ 3.591 mW 5 cm 0.2 ๐Ÿ” ๐‘ด๐‘ฏ๐’› 358 nH 0.0211 ฮฉ + 13.5 ฮฉ 5.41 mW 5 cm 0.2 ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 358 nH 0.027ฮฉ + 22.5 ฮฉ 8.96 mW 5 cm 0.2 Table 5.8: Pspice Time Domain simulation Results with max efficient Load 1,00E-01 1,00E+00 1,00E+01 1,00E+02 1,00E+05 1,00E+06 1,00E+07 R_Load
  • 27. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 27 Figure 5.17: Time Domain analysis plot at 211 kHz with max efficient Load Figure 5.18: Time Domain analysis plot at 800 kHz with max efficient Load Figure 5.19: Time Domain analysis plot at 4 MHz with max efficient Load
  • 28. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 28 Figure 5.20: Time Domain analysis plot at 6 MHz with max efficient Load Figure 5.21: Time Domain analysis plot at 10 MHz with max efficient Load Conclusion ๏‚ท As seen from Pspice simulation results [Table 5.3] and [Table 5.4], as there is increase in the frequency, there is an increase in voltage drop at the primary side and the secondary side. The results obtained from Pspice simulations verifies that FEMM simulation and Pspice simulation has neglect able difference between the results. ๏‚ท In addition, there is an increase in the real power as frequency is increased and the series resistance gets bigger with higher frequency, which verifies the results obtained from FEMM simulation for primary coil circuit. ๏‚ท To see the real power on the secondary side a dummy load is connected to the secondary circuit which is calculated by [2.9] for the tested frequencies and the load resistance parameter is also generated by FEMM simulation. It concludes that efficiency at high frequency 10 MHz is approx.92 % , compared to efficiency at the lowest frequency 211 kHz that is 71 % it is clear that power transfer is more efficient when operating at high frequencies than low frequencies [Table 5.6]. ๏‚ท In addition, [Chapter 6] verifies simulations from FEMM and Pspice mathematically.
  • 29. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 29 Chapter 6 Wireless Power Transfer (WPT) FEMM Model Mathematical Verifications All parameters derived from FEMM [Chapter 4] and Pspice simulations [Chapter 5] are verified mathematically using mathematical expressions from [Chapter 2]. Calculations ๐น๐‘Ÿ๐‘’๐‘ž๐‘ข๐‘’๐‘›๐‘๐‘ฆ ๐‘‰๐‘ ๐‘‰๐‘  ๐ฟ๐‘ ๐ฟ๐‘  ๐‘…๐‘  ๐‘…๐‘ 211 ๐‘˜๐ป๐‘ง 0.095 V 0.019 360 nH 360 nH 0.003788 ฮฉ 0.003788 ฮฉ 800 ๐‘˜๐ป๐‘ง 0.36 V 0.073 359 nH 359 nH 0.007403 ฮฉ 0.007403 ฮฉ 4 ๐‘€๐ป๐‘ง 1.80 V 0.36 358 nH 358 nH 0.0171 ฮฉ 0.0171 ฮฉ 6 ๐‘€๐ป๐‘ง 2.70 0.55 358 nH 358 nH 0.0211 ฮฉ 0.0211 ฮฉ 10 ๐‘€๐ป๐‘ง 4.5 0.92 358 nH 358 nH 0.027 ฮฉ 0.027 ฮฉ Table 6.1: calculation parameters from simulations for verification Inductance of Coil Using equation [2.3], self-inductance of coil calculated as: Where N = 1, D = 17.2 cm, d = 6 mm, ยต0 = 4 โˆ— ฯ€ โˆ— eโˆ’7 , ยตr = 1 Hence Lloop = 4 โˆ— ฯ€ โˆ— eโˆ’7 ( 17.2โˆ—eโˆ’2 2 ) โˆ— (ln ( 8โˆ—17.2โˆ— eโˆ’2 6โˆ—eโˆ’3 ) โˆ’ 2 [5.1] Lloop = 371 nH [5.2] Coupling Coefficientโ€ kโ€ Using equation [2.8] coupling coefficient derived as: K = (1 โˆ— 0.019 0.073 ) โˆ— 100% [5.3] K = 0.2 = 20 % [5.4] The results above assumes that the coupling is very low at distance of 5 cm at all tested frequencies. Mutual Inductanceโ€ Mโ€ Mutual inductance derived by [2.7] M = 0.2 โˆ— โˆš371 nH โˆ— 371 nH [5.3] Where both coils have the same inductance [Table 5.1] Therefore, the mutual inductance calculated as:
  • 30. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 30 M = 74 nH [5.4] Primary coil and secondary coil quality factorโ€ Qp, Qsโ€ for all tested frequencies Due to both coils having same inductance and resistance, it assumes that ๐ฟ ๐‘ƒ = ๐ฟ ๐‘† = L And ๐‘… ๐‘ƒ = ๐‘… ๐‘ƒ = R The quality factor for primary and secondary coil derived by [2.6] calculated as: For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ: Qp&s = 2โˆ—ฯ€โˆ—211 kHzโˆ—371 nH 0.0034 = 144.6 [5.5] For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ: Qp&s = 2โˆ—ฯ€โˆ—800 kHzโˆ—371 nH 0.0070 = 266.4 [5.6] For ๐Ÿ’ ๐Œ๐‡๐ณ: Qp&s = 2โˆ—ฯ€โˆ—4 MHzโˆ—371 nH 0.015 = 621.6 [5.7] For ๐Ÿ” ๐Œ๐‡๐ณ: Qp&s = 2โˆ—ฯ€โˆ—6 MHzโˆ—371 nH 0.020 = 699.3 [5.8] For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ: Qp&s = 2โˆ—ฯ€โˆ—10 MHzโˆ—371 nH 0.023 = 1.0๐‘’3 [5.9] Series Resistance of inductor Coils The series resistance of coils calculated using equation [2.2] and [2.3] for all tested frequencies to verify the simulation results [Chapter 4] and [Chapter 5]. ฯ = 1.678eโˆ’8 ฮฉm l = 17.2eโˆ’2 โˆ— pi = 54eโˆ’2 cm ยต0 = 4ฯ€eโˆ’7 H/m For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ: Racโˆ’series = (1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 ) โˆš 1.678๐‘’โˆ’8 ๐œ‹โˆ—211๐‘’3โˆ—(4๐‘’โˆ’7โˆ—๐œ‹) โˆ—๐œ‹โˆ—6๐‘’โˆ’3 = 0.0034 [5.10]
  • 31. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 31 For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ: Racโˆ’series = (1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 ) โˆš 1.678๐‘’โˆ’8 ๐œ‹โˆ—800๐‘’3โˆ—(4๐‘’โˆ’7โˆ—๐œ‹) โˆ—๐œ‹โˆ—6๐‘’โˆ’3 = 0.0070 [5.11] For ๐Ÿ’ ๐Œ๐‡๐ณ: Racโˆ’series = (1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 ) โˆš 1.678๐‘’โˆ’8 ๐œ‹โˆ—4๐‘’6โˆ—(4๐‘’โˆ’7โˆ—๐œ‹) โˆ—๐œ‹โˆ—6๐‘’โˆ’3 = 0.0015 [5.12] For ๐Ÿ” ๐Œ๐‡๐ณ: Racโˆ’series = (1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 ) โˆš 1.678๐‘’โˆ’8 ๐œ‹โˆ—6๐‘’6โˆ—(4๐‘’โˆ’7โˆ—๐œ‹) โˆ—๐œ‹โˆ—6๐‘’โˆ’3 = 0.020 [5.13] For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ: Racโˆ’series = (1.678๐‘’โˆ’8โˆ—54๐‘’โˆ’2 ) โˆš 1.678๐‘’โˆ’8 ๐œ‹โˆ—10๐‘’6โˆ—(4๐‘’โˆ’7โˆ—๐œ‹) โˆ—๐œ‹โˆ—6๐‘’โˆ’3 = 0.023 [5.14] Voltage drop of inductor coil The voltage drop across the inductor coil calculated using equation [2.12] and [2.13] for all tested frequencies to verify the simulation results [Chapter 4] and [Chapter 5]. It is assumed that XL = RL Thus: For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ: Vprimary = 2 โˆ— ฯ€ โˆ— 211 kHz โˆ— 371 nH โˆ— 0.2 = 0.095 V [5.15] For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ: Vprimary = 2 โˆ— ฯ€ โˆ— 800 kHz โˆ— 371 nH โˆ— 0.2 = 0.37 V [5.16] For ๐Ÿ’ ๐Œ๐‡๐ณ: Vprimary = 2 โˆ— ฯ€ โˆ— 4 MHz โˆ— 371 nH โˆ— 0.2 = 1.8 V [5.17] For ๐Ÿ” ๐Œ๐‡๐ณ: Vprimary = 2 โˆ— ฯ€ โˆ— 6 MHz โˆ— 371 nH โˆ— 0.2 = 2.8 V [5.18] For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ: Vprimary = 2 โˆ— ฯ€ โˆ— 10 MHz โˆ— 371 nH โˆ— 0.2 = 4.6 V [5.19]
  • 32. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 32 Load Resistanceโ€ RLโ€ Using equation [2.9], the load resistance calculated for all tested frequencies: For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ: RL = โˆš(0.0034)2 + (2 โˆ— ฯ€ โˆ— 211 kHz โˆ— 371 nH)2 = 0.49 ฮฉ [5.20] For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ: RL = โˆš(0.007)2 + (2 โˆ— ฯ€ โˆ— 800 kHz โˆ— 371 nH)2 = 1.86 ฮฉ [5.21] For ๐Ÿ’ ๐Œ๐‡๐ณ: RL = โˆš(0.015)2 + (2 โˆ— ฯ€ โˆ— 4 MHz โˆ— 371 nH)2 = 9.3 ฮฉ [5.22] For ๐Ÿ” ๐Œ๐‡๐ณ: RL = โˆš(0.020)2 + (2 โˆ— ฯ€ โˆ— 6 MHz โˆ— 371 nH)2 = 13.9 ฮฉ [5.23] For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ: RL = โˆš(0.023)2 + (2 โˆ— ฯ€ โˆ— 10 MHz โˆ— 371 nH)2 = 23.3 ฮฉ [5.24] Wireless Power Transfer Efficiency for all tested frequencies The power efficiency of the system for all tested frequencies derived by [2.14] using peak real power value from [Table 5.3], [Table 5.4] and [Table 5.5] For ๐Ÿ๐Ÿ๐Ÿ ๐ค๐‡๐ณ: Efficiency = Pout Pin = 189 ยตW 75.6 ยตWPeak+1.4294 ยตW +189 ยตW = 710.4 mW โˆ— 100 = 71 % [5.25] For ๐Ÿ–๐ŸŽ๐ŸŽ ๐ค๐‡๐ณ: Efficiency = Pout Pin = 718.7 ยตW 148 ยตWPeak+2.9510 ยตW +718.7 ยตW = 826.4 mW โˆ— 100 = 82 % [5.26] For ๐Ÿ’ ๐Œ๐‡๐ณ: Efficiency = Pout Pin = 3.591 mW 342 ยตWPeak+6.8129 ยตW +3.591 mW 911.5 mW โˆ— 100 = 91% [5.27] For ๐Ÿ” ๐Œ๐‡๐ณ: Efficiency = Pout Pin = 5.41 mW 422 ยตWPeak+8.4546 ยตW +5.41 mW = 926.3 mW โˆ— 100 = 93% [5.28]
  • 33. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 33 For ๐Ÿ๐ŸŽ ๐Œ๐‡๐ณ: Efficiency = Pout Pin = 8.96 mW 550 ยตWPeak+10.766 ยตW +8.96 mW = 941.1 mW โˆ— 100 = 94% [5.29] Conclusion Plot 6.1: Efficiency as function all tested frequencies Plot 6.2: Max efficient Load resistance as function all tested frequencies ๏‚ท [Plot 6.1] and [Plot 6.2] is an overview of mathematical results for all tested frequency which verifies that the results obtained from simulations and mathematical calculation has approximation of results to conclude that the simulations and the theoretical calculation can have a zero difference or the difference can be neglected. 1,00E-01 1,00E+00 1,00E+01 1,00E+02 1,00E+05 1,00E+06 1,00E+07 R_Load
  • 34. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 34 Chapter 7 Practical Model Verification This chapter contain results of practical model WPT tests implemented in [Chapter 3] that verifies the results obtained from FEMM simulation [Chapter 4] and pspice simulation [Chapter 5] Practical Wireless Power Transfer Model Setup The WPT model designed in [Chapter 3] built, and serves the source for the required measurements. The supply voltage taken from a function generator with a current limitation of 0.2 A, and the AC signal used to trigger at the tested frequency for 10 V peak to peak. The single looped coils were implemented before carrying out FEMM simulations with the purpose of having a real practical model as a prototype to simulate on using FEMM [Chapter 4]. In addition, load resistors added to the secondary side according to the frequency of required parameters. [Table 7.1] is an overview of results obtained from the practical model WPT along with [Table 7.2] are the results obtained for secondary coil circuit. Practical Model Results Primary Coil ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐•๐ ๐‹ ๐ ๐‘ ๐ ๐ƒ๐ข๐ฌ๐ญ๐š๐ง๐œ๐ž ๐Š ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.094 V 360 nH 0.003788 ฮฉ 5 cm 0.2 ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.36 V 360 nH 0.007403 ฮฉ 5 cm 0.2 ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 1.80 V 360 nH 0.0171 ฮฉ 5 cm 0.2 ๐Ÿ” ๐‘ด๐‘ฏ๐’› 2.70 V 360 nH 0.0211 ฮฉ 5 cm 0.2 ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 4.5 V 360 nH 0.027 ฮฉ 5 cm 0.2 Table 7.1: Practical Model circuit properties for primary coil Secondary Coil Frequency ๐•๐’ ๐‹ ๐’ ๐‘ ๐’+ RL ๐ƒ๐ข๐ฌ๐ญ๐š๐ง๐œ๐ž ๐Š ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.014 V 360nH 0.00378 ฮฉ + 0.5 ฮฉ 5 cm 0.2 ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.048 V 360nH 0.007403 ฮฉ + 1.8 ฮฉ 5 cm 0.2 ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.30 V 360nH 0.0171 ฮฉ + 9.05 ฮฉ 5 cm 0.2 ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.39 V 360nH 0.0211 ฮฉ + 13.5 ฮฉ 5 cm 0.2 ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.64 V 360nH 0.027ฮฉ + 22.5 ฮฉ 5 cm 0.2 Table 7.2: Practical Model circuit properties for Secondary coil with max efficient Load
  • 35. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 35 Conclusion Plot 7.1 Voltage drop primary practical measurements as function all tested frequencies Plot 7.2 Voltage drop secondary practical measurements as function all tested frequencies ๏‚ท To conclude, practical model results [Table 7.1] and [Table 7.2] clearly indicates resemblance between the FEMM simulations [Chapter 4] and Pspice Simulations [Chapter 5]. ๏‚ท The scenario of practical model implementation verifies that FEMM simulation software can give good results as in real world model before even building the real world model. ๏‚ท There are some deviations in practical results compared to FEMM simulation results, which are to be expected due to the quality of materials and components used. Fine results can be achieved by good quality of coils and other components. 1,00E-02 1,00E-01 1,00E+00 1,00E+01 1,00E+05 1,00E+06 1,00E+07 V_Primary
  • 36. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 36 Chapter 8 FEMM Multi turns Hypothesis for WPT Model After verifications As concluded FEMM is a valid software with respect to magnetics problems. FEMM used to perform more experiments to make the system more efficient. Previously one turn coil were used, while keeping one-coil turn increasing in the frequency was the conclusion to obtain better power efficiency. Now question arises: What if the coil turns are increased while keeping frequency low?, for the sake of argument this chapter will cover three types of hypothesis FEMM can offer for carrying out simulations for multi turns coils. Due to lack of time, the three types of hypothesis analyzed briefly, while keeping multi turns limited to the primary coil with respect to all tested frequencies [Table 3.1] Hypothesis 1: Four turns Defined within FEMM block properties ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 1.63 ๐‘‰ 6.15 ยต๐ป 0.0063 ๐›บ 126 ยต๐‘Š 5 ๐‘๐‘š ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 6.18 ๐‘‰ 6.15 ยต๐ป 0.0066 ๐›บ 132 ยต๐‘Š 5 ๐‘๐‘š ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 30.9 ๐‘‰ 6.15 ยต๐ป 0.0073 ๐›บ 147 ยต๐‘Š 5 ๐‘๐‘š ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 46.4๐‘‰ 6.15 ยต๐ป 0.0076 ๐›บ 153 ยต๐‘Š 5 ๐‘๐‘š ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 77.3 ๐‘‰ 6.15 ยต๐ป 0.0081 ๐›บ 163 ยต๐‘Š 5 ๐‘๐‘š Table 8.1: Hypothesis 1: Simulated Circuit Properties Primary Coil Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 0.077 ๐‘‰ 5 ๐‘๐‘š ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 ๐ด 0.294 ๐‘‰ 5 ๐‘๐‘š ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 ๐ด 1.5 ๐‘‰ 5 ๐‘๐‘š ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 ๐ด 2.2 ๐‘‰ 5 ๐‘๐‘š ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 ๐ด 3.6 ๐‘‰ 5 ๐‘๐‘š Table 8.2: Hypothesis 1: Simulated Circuit Properties for secondary Coil Plot 8.1: Hypothesis 1: Voltage drop primary coil as function all tested frequencies 1,00E+00 1,00E+01 1,00E+02 1,00E+05 1,00E+06 1,00E+07 V_Primary
  • 37. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 37 Figure 8.1: Axisymmetric model Hypothesis 1, Primary and secondary coil Simulation setup Figure 8.2: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 1 ๏‚ท [Table 8.1] shows the hypothetical results for using multi turns for WPT primary coil. ๏‚ท [Plot 7.1] indicates how voltage drop increases at primary when more turns added with respect to frequency ๏‚ท It is not clear yet that real power is the correct power using this hypothesis. It might be the mesh size or precision solver that not give precise power at primary side, which is lack in this hypothesis until a deep analysis made to form precise simulation clarify the problem. However, the rest of parameters are vital with mathematical calculations using [Chapter 2].
  • 38. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 38 Hypothesis 2: Four turns individual 6 mm wire method ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 1 ๐‘‰ 4.0 ยต๐ป 0.029 ๐›บ 591 ยต๐‘Š 5 ๐‘๐‘š ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 ๐ด 4 ๐‘‰ 3.9 ยต๐ป 0.060 ๐›บ 1.2 ๐‘š๐‘Š 5 ๐‘๐‘š ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 ๐ด 20 ๐‘‰ 3.9 ยต๐ป 0.14 ๐›บ 2 ๐‘š๐‘Š 5 ๐‘๐‘š ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 30 V 3.9 ยตH 0.17 ฮฉ 3.5 mW 5 cm ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 50 V 3.9 ยตH 0.23 ฮฉ 4 mW 5 cm Table 8.3: Hypothesis 2: Simulated Circuit Properties primary Coil Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐’” ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 0.064 V 5 cm ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.24 V 5 cm ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 1.22 V 5 cm ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 1.83 V 5 cm ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 3.0 V 5 cm Table 8.4: Hypothesis 2: Simulated Circuit Properties for single turn secondary Coil Plot 8.2: Hypothesis 2: Voltage drop primary coil as function all tested frequencies ๏‚ท [Table 8.3] shows the hypothetical results for using multi turns for WPT primary coil with air gap between wires of a coil. ๏‚ท [Plot 8.2] indicates how voltage drop increases at primary when the wires of a coil has gap between them ๏‚ท This method can be useful only if coils are gaped mostly happened when thick wires are used or maybe a requirement of having gap between wires of a coil then it is a useful method to 1,00E+00 1,00E+01 1,00E+02 1,00E+05 1,00E+06 1,00E+07 V_Primary
  • 39. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 39 simulate on such gaped coils but to say that it gives a better result for such types of wires can only be assumed. Figure 8.3: Axisymmetric model Hypothesis 2, Primary and secondary coil Simulation setup Figure 8.4: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 2
  • 40. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 40 Hypothesis 3: Replacement; 6 mm wire by four 3 mm wires in the same 6 mm area ๐‘ญ๐’“๐’†๐’’๐’–๐’†๐’๐’„๐’š ๐‘ฐ ๐‘ท ๐‘ฝ ๐‘ท ๐‘ณ ๐‘ท ๐‘น ๐‘ท ๐‘น๐’†๐’‚๐’ ๐‘ท๐’๐’˜๐’†๐’“ ๐’‘๐’†๐’‚๐’Œ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0.2 A 1.45 V 5.4 ยตH 0.054 ฮฉ 1.1 mW 5 cm ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0.2 A 5.5 V 5.4 ยตH 0.11 ฮฉ 2.1 mW 5 cm ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0.2 A 27.3 V 5.4 ยตH 0.24 ฮฉ 4.8 mW 5 cm ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0.2 A 41.0 V 5.4 ยตH 0.3 ฮฉ 6.1 mW 5 cm ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0.2 A 68.3 V 5.4 ยตH 0.4 ฮฉ 7.8 mW 5 cm Table 8.5: Hypothesis 3: Simulated Circuit Properties for primary side Frequency ๐‘ฐ ๐‘บ ๐‘ฝ ๐‘บ ๐‘ซ๐’Š๐’”๐’•๐’‚๐’๐’„๐’† ๐Ÿ๐Ÿ๐Ÿ ๐’Œ๐‘ฏ๐’› 0 A 0.077 V 5 cm ๐Ÿ–๐ŸŽ๐ŸŽ ๐’Œ๐‘ฏ๐’› 0 A 0.29 V 5 cm ๐Ÿ’ ๐‘ด๐‘ฏ๐’› 0 A 1.47 V 5 cm ๐Ÿ” ๐‘ด๐‘ฏ๐’› 0 A 2.2 V 5 cm ๐Ÿ๐ŸŽ ๐‘ด๐‘ฏ๐’› 0 A 3.7 V 5 cm Table 8.6: Hypothesis 3: Simulated Circuit Properties for single turn secondary Coil Plot 8.3: Hypothesis 3: Voltage drop primary coil as function all tested frequencies 1,00E+00 1,00E+01 1,00E+02 1,00E+05 1,00E+06 1,00E+07 V_Primary
  • 41. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 41 Plot 8.4: Hypothesis 3: peak real power primary coil as function all tested frequencies ๏‚ท [Table 8.5] shows the hypothetical results for using multi turns for WPT primary coil. ๏‚ท [Plot 8.3] indicates how voltage drop increases at primary coils if more wires are used in same area of WPT coil 6 mm [Figure 8.5] and [Figure 8.6] which is another way making WPT coil and in fact it can give better and efficient results. ๏‚ท Due to lack of deep analysis on these phenomena, it can only be an assumption that this way of making coils can give better results. Figure 8.5: Axisymmetric model Hypothesis 3, primary, secondary coil Simulation setup and zoomed in primary coil 1,00E-03 1,00E-02 1,00E-01 1,00E+05 1,00E+06 1,00E+07 Real Power
  • 42. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 42 Figure 8.6: Axisymmetric model, Primary and secondary coil Simulation result for Hypothesis 3 Conclusion: ๏‚ท To conclude, which one of the three types of assumptions made above is better way to simulate on wireless power transfer coils is hard at this point until a deep analysis is carried out, which is a project on its own. It can only be assumed that all three types of methods give good results as looking at the simulation setups for all three types clearly indicates that it fairly depends on the type of the coil used for WPT. ๏‚ท If coils are looped and tightly coupled the [Hypothesis 1], will be useful tool to simulate on such coil and can give better and precise results according to theory [Chapter 2], which can make system more efficient even at low frequencies. ๏‚ท If the wires of a coil have gap between them then [Hypothesis 2] will give good results [Table 8.3], as seen in [Figure 8.4] those gaps can matter a lot regarding the efficiency of the system. To have a better system minute details have to be taken into account. ๏‚ท In addition, if the case is that four 3 mm wires are used in same area as the single looped coil [Figure 4.1] which is 6 mm, then [Hypothesis 3] will do the job more precisely than the two types mentioned above. ๏‚ท Finally, it is all dependent on the need of the type of coils, simulations will be carried out accordingly using FEMM simulation software and validly the results will be obtained as expected.
  • 43. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 43 Chapter 9 Initial Conclusion This chapter summarizes the work done in this thesis with perspective to software, theory, practical implementation and documentation processes and possible future work in the area of wireless power transmission. The main conducted features related to the optimization of wireless power transfer coils are as followed: ๏‚ท The wireless power transfer model extended with the theory [Chapter 2] and implemented FEMM simulation model [Chapter 4] with actual material and geometrical properties as input parameters [Chapter 3]. An optimization technique applied through increase in frequency. ๏‚ท In addition, the parameters obtained from FEMM simulation used to create the Pspice model [Chapter 5] for verification of FEMM results and obtained real power simulation results for secondary coil. ๏‚ท Verifying the result of FEMM simulation and obtaining the real power for the secondary coil using Pspice the process extended to additional verifications of the power efficiency and other related parameters using mathematical expression [Chapter 6] related to theoretical aspects of wireless power transfer systems for the power transfer efficiency between both coils. Simulations and calculations Choosing design limits that makes the system reasonable sized coils using the geometrical and material properties for the coils [Figure 3.1] a FEMM model simulation [Figure 4.1] carried out [Figure 4.2] for a set of frequencies [Table 3.1] to obtain a set of optimized parameters for each of tested frequencies [Table 4.1] [Table 4.2] . A Pspice model [Figure 5.1] carried out for each frequency using parametric sweep [Table 5.1] for load and verified FEMM simulation results obtained from FEMM simulation. In addition, power parameters for secondary coil obtained [Table 5.4], which were not visible in FEMM simulation results [Table 4.2] other than the voltage drop of secondary coil because FEMM considering secondary coil as an open circuit due to zero current defined for secondary side. Power transfer efficiency for the whole system simulated in Pspice for all tested frequencies resulting 71% for the lower frequency 211 kHz and 94% for the highest frequency 10 MHz for a single looped coil [Table 5.6]. In addition, mathematical calculation carried out using theoretical expressions from [Chapter 2] to verify the results obtained from FEMM simulation and Pspice simulation theoretically [Chapter 6]. Some deviation expected between results obtained from FEMM, Pspice and mathematical calculations, because some components expressions were approximations. However, the similarity between the curves with respect to tested frequencies gives FEMM simulation software validity. Practical Test The practical measurements will always differ from the simulations because of an approximated practical model and difference in the load resistance calculated and the resistors obtained from component shop at campus have a little bit of difference due to zero availability of precise components. In [Chapter 7] it is clearly visible that even there is slight difference between the calculated
  • 44. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 44 components and practically used components the difference in the results obtained from FEMM simulation [Chapter 4] Pspice simulations [Chapter 5] and mathematical calculations [Chapter 6] along with the practical measurements [Chapter 7], almost neglect able difference. Which is not much to have any sort of impact on the results and verification of FEMM simulation; it is still valid that FEMM simulation software is to rely on. FEMM is a lot compact, easy to use and controlled by matlab to generate plots and other results required for magnetic problems. Although the difference can be eliminated by having a professionally made coils by a manufacturer and precise components matching the calculated components, which is the same as generated from FEMM simulation. Hypothesis Three types of hypothesis [Chapter 8] simulated in FEMM simulation after verifying the software as valid for magnetics problems. As seen from [Chapter 8], that each of the technique hypothetically can provide a better and efficient result for multi turn coils. It is important to take into account that if there were tight coupling between the turns of the coil [Hypothesis 1] would be a better option to obtain better results, which is to define the turns into the block parameters associated with FEMM software. In addition if there is a gap between the turns due to thick wires or even thin wires but if the requirements is the gap between the turn then [Hypothesis 2] can give a better and efficient result compared to [Hypothesis 1]. If more wires are used in same area as single looped coil, [Figure 4.1] which is 6 mm, then [Hypothesis 3] expected to give a precise and efficient result for simulating WPT systems in FEMM simulation software. The reason why three types of methods [Chapter 8] are hypothesis is that due to lack of time the chances for digging deep into those phenomenaโ€™s and analysis has been cutoff even though itโ€™s not a project scope but a good discussion panel in FEMM for simulating different types of coils. The results obtained from those multi turn hypothesis [Chapter 8] clearly indicates that more turns in a coil increases the voltage drop across the coils and so is the real power across the coils. Final Conclusion FEMM simulation software gives a way to optimize coils and power transfer efficiency for a system given the design limits. Coil optimized to a specific frequency with a higher efficiency rate and higher power transfer using single looped coil compared to lower frequencies. In that sense the objective of the project thesis have met in all four cases FEMM simulation [Chapter 4], Pspice simulation [Chapter 5], mathematical calculations [Chapter 6] and Practical measurements [Chapter 7]. Which verifies the fact that FEMM simulation software is a good freeware for magnetics problems and using FEMM for further investigation of optimization of wireless power transfer coils and the power transfer efficiency. Pspice simulations and more deep analysis of the hypothesis can extend the work done in [Chapter 8] so that they can be verified and will be a lot useful in future for different shapes and types of coils which also gives a good review on FEMM being bold and open for different types of coils. However, at this point it can only be assumed! that the three types of methods described in [Chapter 8] gives more efficient and fine results.
  • 45. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 45 Future Work The model can possibly be improved by adding more turns to the coil at low frequencies due to the fact that, qualitatively at low frequencies and within the limits increasing the number of turns N improves Q because L varies as N2 while R varies linearly with N. Which is verified hypothetically in [Chapter 8] that more turn can give more power, but a deep analysis is required in future to conclude the assumptions made regarding the hypothesis carried out in [Chapter 8]. Similarly, increasing radius (r) of the inductor improves the Q as well, because L varies as r2 and R varies linearly with r. Both of these predictions assumes that the diameter of the coils remains the same so both predictions proportionally uses more copper. To obtain precise results professionally manufactured components, exact tuning as well as doing the measurements with a network analyzer would be a good idea.
  • 46. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 46 Appendix Simulation Figures Chapter 5 (Pspice) Simulation Figures Primary Coil Figure 5.2: Simulation result for Primary with Real power-peak and Vpeak-peak at 211 kHz Figure 5.3: Simulation result for Primary with Real power-peak and Vpeak-peak at 800 kHz Figure 5.4: Simulation result for Primary side with Real power-peak, Vpeak-peak at 4 MHz
  • 47. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 47 Figure 5.5: Simulation result for Primary side with Real power-peak, Vpeak-peak at 6 MHz Figure 5.6: Simulation result for Primary side with Real power-peak, Vpeak-peak at 10 MHz Simulation Figures Secondary Coil Figure 5.7: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 211 kHz with efficient load
  • 48. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 48 Figure 5.8: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 800 kHz with efficient load Figure 5.9: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 4 MHz with efficient load Figure 5.10: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 6 MHz with efficient load
  • 49. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 49 Figure 5.11: Simulation result for Secondary side with Real power-peak, Vpeak-peak at 10 MHz with efficient load Simulation Figures Power transfer efficiency Figure 5.12: Power efficiency of the system at 211 kHz frequency with efficient load Figure 5.13: Power efficiency of the system at 800 kHz frequency with efficient load
  • 50. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 50 Figure 5.14: Power efficiency of the system at 4 MHz frequency with efficient load Figure 5.15: Power efficiency of the system at 6 MHz frequency with efficient load Figure 5.16: Power efficiency of the system at 10 MHz frequency with efficient load
  • 51. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 51 Practical Model Results figures Chapter 7 Primary Coil Scope measurements Figure 7.1: Voltage drop primary coil at 211 kHz frequency Figure 7.2: Voltage drop primary coil at 800 kHz frequency
  • 52. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 52 Figure 7.3: Voltage drop primary coil at 4 MHz frequency Figure 7.4: Voltage drop primary coil at 6 MHz frequency
  • 53. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 53 Figure 7.5: Voltage drop primary coil at 10 MHz frequency Secondary Coil Scope measurements with Load Figure 7.6: Voltage drop secondary coil at 211 kHz frequency with max efficient Load
  • 54. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 54 Figure 7.7: Voltage drop secondary coil at 800 kHz frequency with max efficient Load Figure 7.8: Voltage drop secondary coil at 4 MHz frequency with max efficient Load
  • 55. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 55 Figure 7.9: Voltage drop secondary coil at 6 MHz frequency with max efficient Load Figure 7.10: Voltage drop secondary coil at 10 MHz frequency with max efficient Load
  • 56. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 56 Secondary Coil Scope measurements without Load Figure 7.11: Voltage drop secondary coil at 211 kHz frequency zero load Figure 7.12: Voltage drop secondary coil at 800 kHz frequency zero load
  • 57. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 57 Figure 7.13: Voltage drop secondary coil at 4 MHz frequency zero load Figure 7.14: Voltage drop secondary coil at 6 MHz frequency zero load
  • 58. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 58 Figure 7.15: Voltage drop secondary coil at 10 MHz frequency zero load Bibliography James W. Nilsson Electric Circuits Fourth Edition http://www.femm.info/Archives/doc/manual42.pdf http://www.femm.info/Archives/doc/octavefemm.pdf References 1) https://en.wikipedia.org/wiki/Inductor 2) http://www.witricity.com. 3) http://www.wirelesspowerconsortium.com. 4) http://olev.kaist.ac.kr/en/ 5) https://en.wikipedia.org/wiki/Vacuum_permeability 6) https://www.eeweb.com/toolbox/coil-inductance/ 7) https://en.wikipedia.org/wiki/Electrical_reactance 8) https://en.wikipedia.org/wiki/Magnetic_flux 9) https://en.wikibooks.org/wiki/Circuit_Theory/Inductors 10) http://www.learnabout-electronics.org/ac_theory/reactance61.php
  • 59. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 59 11) http://meettechniek.info/passive/inductance.html 12) http://eit.lm1.dk/23434lmaweblog3901/notes/simulation-of-magnetics/femm4-2- magnetic-simulation-examples/ 13) http://www.electronics-tutorials.ws/inductor/mutual-inductance.html 14) http://www.ijritcc.org/download/1435302043.pdf 15) https://en.wikipedia.org/wiki/Copper_wire_and_cable 16) http://powerelectronics.com/alternative-energy/optimize-wireless-power-transfer-link- efficiency-part-1 17) https://www.wirelesspowerconsortium.com/technology/quality-factor.html 18) http://www.softschools.com/formulas/physics/efficiency_formula/29/ 19) http://www.allaboutcircuits.com/textbook/alternating-current/chpt-11/true-reactive-and- apparent-power/ 20) https://www.physicsforums.com/threads/how-to-calculate-resistance-inductance- impedance-and-capacitance-of-coil-in-ac.658646/ 21) http://chemandy.com/calculators/round-wire-ac-resistance-calculator.htm 22) http://www.egnret.ewg.apec.org/workshops/EVWorkshop/[2]%20Inductive-power- transfer.pdf
  • 60. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 60 Time Plan Project week From From 1st Feb โ€“ 7th June Dates Phase Task 1 01-02-2016 โ€“ 05-02-2016 Research Project plan, Meeting with LMA 01-02-2016 Project scope discussion 2 08-02-2016 โ€“ 12-02-2016 Research Report structure, meeting with LMA 08- 02-2016 report discussion and project plan 3 15-02-2016 - 19-02-2016 Project definition and planning Chapter 1: Abstract, Introduction, Report. Meeting with LMA 15-02-2015 general discussion on Finite Element simulation Modeling and circuit for Wireless Power Transfer (WPT 4 22-02-2016 โ€“ 26-02-2016 Project definition and planning Report: History of WPT, Motivation 5 29-02-2016 โ€“ 04-03-2016 Project definition and planning Objectives, Organization of thesis, Discussion with Lars Maack 6 07-03-2016 โ€“ 11-03-2016 Practical Model Plan for WPT Coil research for primary coil (TX coil) 7 14-03-2016 โ€“ 18-03-2016 Practical Model of WPT Implementation of primary coil (TX coil) Measurements of the primary coil using impedance analyzer Testing the Primary coil measurements on the scope 8 21-03-2016 โ€“ 25-03-2016 FEMM Model for WPT, WPT Report Generating FEMM model for the primary side for comparison with the practical model of primary side.
  • 61. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 61 Report: Chapter 2 Introduction. 9 28-03-2016 โ€“ 01-04-2016 WPT Report: Basic Circuit for IPT 10 04-04-2016 โ€“ 08-04-2016 WPT Report: Mathematical representation of basic circuit Meeting with Lars Maack regarding FEMM, report and basic circuit 11 11-04-2016 โ€“ 15-04-2016 Practical Model for WPT Coil research for secondary side, implementation of secondary coil. 12 18-04-2016 โ€“ 22-04-2016 Secondary Coil Measurements Measurements of the secondary coil using impedance analyzer 13 25-04-2016 โ€“ 29-04-2016 Testing Practical Model Time to test the primary and secondary coil and the transfer of power between both coils providing an input from the function generator down in the Lab- : A meeting with Lars to have discussion on the practical model. 14 02-05-2016 โ€“ 06-05-2016 Testing Practical Model Measurements of the system in the Lab 15 09-05-2016 โ€“ 13-05-2016 Final FEMM model for WPT. Finalizing the FEMM model for both primary and secondary side. 16 16-05-2016 โ€“ 20-05-2016 Comparison Comparison of the whole System: Mathematically, Practically, and FEMM simulation. Discussion with Lars Maack 17 23-05-2016 โ€“ 27-05-2016 Final Look up: Report, measurements, simulations. Final check up on everything. Discussions with Lars
  • 62. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 62 Maack would be needed, 18 30-05-2016 โ€“ 03-06-2016 Finalizing report 19 06-05-2016 โ€“ 07-06-2016 Finalizing Project report , delivery Matlab Scripts for FEMM Simulations Matlab Script for WPT model openfemm;%opens femm create(0);%create a new document 0 is for megnetic problem mi_probdef(211e3,'millimeters','axi',1e-008,31,30,(0)); % Define Problem %////////////////////////////////////////////////////////////////////////// %////Create Outer Core//////// mi_addnode(0,-180);%--- from 0 to -180 mm y axis mi_addnode(0,180); %--- from 0 to +180 mm y axis mi_addsegment(0,-180,0,180); % add 360 mm of segment from -180 to 180 on y axis mi_addarc(0,-180,0,180,180,3); mi_addblocklabel(50,-30); mi_selectlabel(50,-30);%---- Selcting the label mi_setblockprop('Air',1,0,'',0,0,0);%---> defining bllock properties mi_clearselected; %----> clear all selected items %//////////////////////////// %//////Primary Coil//////// mi_addnode(80.5,-0); mi_addnode(86,-0); mi_addarc(80.5,-0,86,-0,180,1); mi_addarc(86,-0,80.5,-0,180,1); mi_addblocklabel(83.25,-0); mi_selectlabel(83.25,-0);%---- Selcting the label mi_setblockprop('Copper',1,0,'Primary Coil',0,0,1);%---> defining bllock properties mi_clearselected; %----> clear all selected items %/////////////////////////// %///////Secondary Coil///// mi_addnode(80.5,50); mi_addnode(86,50); mi_addarc(80.5,50,86,50,180,1); mi_addarc(86,50,80.5,50,180,1); mi_addblocklabel(83.25,50); mi_selectlabel(83.25,50);%---- Selcting the label mi_setblockprop('Copper',1,0,'Secondary Coil',0,0,1);%---> defining bllock properties mi_clearselected; %----> clear all selected items %/////////////////////////// %////Boundary Properties//// mi_addboundprop('Boundary',0,0,0,0,0,0,0,0,3);%--->Add boudary properties
  • 63. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 63 mi_selectarcsegment(0,-180); mi_setarcsegmentprop(1,'Boundary',0,0);%---- Defining boundary prop to arcs mi_clearselected; %/////////////////////////// %///Get Materials/////////// mi_getmaterial('Air'); mi_getmaterial('Copper'); %/////////////////////////// %/////Circuit Properties//// mi_addcircprop('Primary Coil',0.2,1); mi_addcircprop('Secondary Coil',0,1); %/////////////////////////// mi_saveas('WirelessPowerTransferModel1.FEM'); mi_analyze(1); mi_loadsolution; mo_showdensityplot(1,0,6e-5,4e-10,'mag'); mo_savebitmap('Wirlesspowertransfer.bmp') Matlab Scripts for three types of hypothesis Hypothesis 1: openfemm;%opens femm create(0);%create a new document 0 is for megnetic problem mi_probdef(211e3,'millimeters','axi',1e-008,31,30,(0)); % Define Problem %////////////////////////////////////////////////////////////////////////// %////Create Outer Core//////// mi_addnode(0,-180);%--- from 0 to -180 mm y axis mi_addnode(0,180); %--- from 0 to +180 mm y axis mi_addsegment(0,-180,0,180); % add 360 mm of segment from -180 to 180 on y axis mi_addarc(0,-180,0,180,180,3); mi_addblocklabel(50,-30); mi_selectlabel(50,-30);%---- Selcting the label mi_setblockprop('Air',1,0,'',0,0,0);%---> defining bllock properties mi_clearselected; %----> clear all selected items %//////////////////////////// %//////Primary Coil//////// mi_addnode(80.5,-0); mi_addnode(86,-0); mi_addarc(80.5,-0,86,-0,180,1); mi_addarc(86,-0,80.5,-0,180,1); mi_addblocklabel(83.25,-0); mi_selectlabel(83.25,-0);%---- Selcting the label mi_setblockprop('Copper',1,0,'Primary Coil',0,0,4);%---> defining bllock properties
  • 64. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 64 mi_clearselected; %----> clear all selected items %/////////////////////////// %///////Secondary Coil///// mi_addnode(80.5,50); mi_addnode(86,50); mi_addarc(80.5,50,86,50,180,1); mi_addarc(86,50,80.5,50,180,1); mi_addblocklabel(83.25,50); mi_selectlabel(83.25,50);%---- Selcting the label mi_setblockprop('Copper',1,0,'Secondary Coil',0,0,1);%---> defining bllock properties mi_clearselected; %----> clear all selected items %/////////////////////////// %////Boundary Properties//// mi_addboundprop('Boundary',0,0,0,0,0,0,0,0,3);%--->Add boudary properties mi_selectarcsegment(0,-180); mi_setarcsegmentprop(1,'Boundary',0,0);%---- Defining boundary prop to arcs mi_clearselected; %/////////////////////////// %///Get Materials/////////// mi_getmaterial('Air'); mi_getmaterial('Copper'); %/////////////////////////// %/////Circuit Properties//// mi_addcircprop('Primary Coil',0.2,1); mi_addcircprop('Secondary Coil',0,1); %/////////////////////////// mi_saveas('WirelessPowerTransferModel1.FEM'); mi_analyze(1); mi_loadsolution; mo_showdensityplot(1,0,6e-5,4e-10,'mag'); mo_savebitmap('Wirlesspowertransfer.bmp')
  • 65. 01-02-2016 BEng. Final Project Wireless Power Transfer Department of Electrical technology DTU Diplom Lautrupvang 15, 2750 Ballerup 65 Hypothesis 2 openfemm;%opens femm create(0);%create a new document 0 is for megnetic problem mi_probdef(211e3,'millimeters','axi',1e-008,31,30,(0)); % Define Problem %////////////////////////////////////////////////////////////////////////// %////Create Outer Core//////// mi_addnode(0,-180);%--- from 0 to -180 mm y axis mi_addnode(0,180); %--- from 0 to +180 mm y axis mi_addsegment(0,-180,0,180); % add 360 mm of segment from -180 to 180 on y axis mi_addarc(0,-180,0,180,180,3); mi_addblocklabel(50,-30); mi_selectlabel(50,-30);%---- Selcting the label mi_setblockprop('Air',1,0,'',0,0,0);%---> defining bllock properties mi_clearselected; %----> clear all selected items %//////////////////////////// %//////Primary Coil//////// mi_addnode(80.5,-0); mi_addnode(86.5,-0); mi_addnode(80.5,-6.25); mi_addnode(86.5,-6.25); mi_addnode(80.5,-12.50); mi_addnode(86.5,-12.50); mi_addnode(80.5,-18.75); mi_addnode(86.5,-18.75); mi_addarc(80.5,-0,86.5,-0,180,1); mi_addarc(86.5,-0,80.5,-0,180,1); mi_addarc(80.5,-6.25,86.5,-6.25,180,1); mi_addarc(86.5,-6.25,80.5,-6.25,180,1); mi_addarc(80.5,-12.50,86.5,-12.50,180,1); mi_addarc(86.5,-12.50,80.5,-12.50,180,1); mi_addarc(80.5,-18.75,86.5,-18.75,180,1); mi_addarc(86.5,-18.75,80.5,-18.75,180,1); mi_addblocklabel(83.25,-0); mi_addblocklabel(83.25,-6.25); mi_addblocklabel(83.25,-12.50); mi_addblocklabel(83.25,-18.75); mi_selectlabel(83.25,-0);%---- Selcting the label mi_selectlabel(83.25,-6.25);%---- Selcting the label mi_selectlabel(83.25,-12.50);%---- Selcting the label mi_selectlabel(83.25,-18.75);%---- Selcting the label mi_setblockprop('Copper',1,0,'Primary Coil',0,0,1);%---> defining bllock properties mi_clearselected; %----> clear all selected items %/////////////////////////// %///////Secondary Coil///// mi_addnode(80.5,50); mi_addnode(86,50); mi_addarc(80.5,50,86,50,180,1); mi_addarc(86,50,80.5,50,180,1);