1. Damos soluciones
a sus problemas
de moldes!
WWW.DICOMOL.COM

2. Desde 1979 nos dedicamos al DISEÑO, FABRICACIÓN,
REPARACIÓN y MANTENIMIENTO de moldes para inyec-
ción de plásticos, esto nos sitúa, como un referente den-
tro del sector.
La larga experiencia acumulada durante estos años, es
la mejor carta de presentación que podemos ofrecer a
nuestros clientes.
Analizar los problemas, entender los motivos que los ori-
ginan, diagnosticar acertadamente y aplicar soluciones
duraderas, hacen que nuestros clientes nos conozcan
como: LA CLÍNICA DEL MOLDE.
Esto (que aparentemente es muy simple) para nosotros,
es un hecho diferencial frente al resto de las Empresas
del sector, gozando por ello, de la confianza de un gran
número de clientes y usuarios de moldes de todo tipo.
Como Empresa de servicios, atender las necesidades y
dar respuesta a nuestros clientes, siempre ha sido nues-
tro objetivo y para ello, nos hemos ocupado de formar
un gran equipo de personas que son sin duda, el mejor
activo de nuestra compañía.
Contamos con la experiencia de nuestro personal, for-
mado en las siguientes técnicas: CÁMARAS CALIENTES,
PULIDOS, SOLDADURAS, NEUMÁTICA, HIDRÁULICA,
MECANIZADOS e INYECCIÓN DE PIEZAS.
Somos especialistas en SOLDADURAS LÁSER, TALADRO
PROFUNDO, MECANIZADOS ESPECIALES y EROSIÓN DE
HILO, entre otras.
Le invitamos a que nos consulte sin compromiso, tanto
para productos nuevos, reparaciones, modificaciones o
trabajos especiales.
Le invitamos a que nos consulte sin compromiso, tanto
para productos nuevos, reparaciones, modificaciones o
trabajos especiales.
WWW.DICOMOL.COM
Más información en nuestra página web.

3. WelcomeWelcome toto DICOMOLDICOMOL
CCoommppaannyy!!CCoommppaannyy!!
3333 years at your service!years at your service!

4. Global Plastic ProjectGlobal Plastic Project
ManagementManagementManagementManagement

5. Global plastic solutionsGlobal plastic solutions
Part engineering
Prototype tool
Tool making up to 26T
Tool maintenance & repairing up to 38TTool maintenance & repairing up to 38T
Injection trials up to 2700T
Tool follow up management
Tool fine tuning up to homologation
Out Sourcing
Thin wall parts production

6. DetailsDetails
1. Organization
2. Tooling business dimension
3. Technology
Quality4. Quality
5. Know how
6. Products / sectors
7. Highlight Tools
8. Highlight products
9. Conclusion

7. 1.1. OrganizationOrganization--human resourceshuman resources
1Commercials
3CAD engineers
1Projects managers
7Total indirects
26Total directs
33Total employees
10Adjustors
2Administration
0,5Purchasing / Planning
>90000Total capacity
Hours/Year
1Maintenance
0,5Metrology
0,5Logistic / Storage
0,5Quality
11Production
2CAM engineers

8. 1.11.1 Global technical resourcesGlobal technical resources
TYPE NUMBER
CRANES 5
MAX. LOAD 26T
CAD/CAM SYSTEMS UNIGRAPHICS / TEBIS /
TOP SOLID MOLD
INTERFACES IGES, VDA-FS, DXF, EXP,
CATPART, DWG, PRT, STL,
PD, DGK
INFORMATION DATA 1 FTP siteINFORMATION DATA
EXCHANGES
1 FTP site
CNC MACHINING CENTRES 4
HSM CENTRE 1
CNC MILLING MACHINE 2
CNC EDM MACHINES 3
WIRE EDM MACHINES 1
GUN DRILLING MACHINES 1
DIE SPOTTING MACHINES 1 (150T)
LATHES 2
GRINDERS 3
HUSKY 300T INJECTION
MACHINE
1
WELDING MACHINES 4
TOTAL PLANTS SURFACES 1500 m2

9. 1.21.2 Means sizesMeans sizes
TYPE OF MACHINES MAXI SIZE
HIGH SPEED
MACHINING CENTRE
2000X1000x1000
CNC MACHINING
CENTRE
2500x1500x1500
EDM MACHINE 2500X1700X750
WIRE EDM MACHINE 600X600X400
CNC DRILLING
MACHINE
Ø32X1000X800
GRINDING MACHINE 1500X750x500
DIE SPOTTING
MACHINE
1600X1200X800
LATHE Ø600X1500

10. 2.2. ToolingTooling business dimensionbusiness dimension
0,5
1
1,5
2
2,5
3
3,5
4
M€
DICOMOL Turnover
SPLIT TURNOVER
0
5
10
15
20
25
30
2006 2007 2008 2009 2010 2011
Year
Number of Tools Manufactured
0
2006 2007 2008 2009 2010 2011
Year
Tool
Manufacturing
36%
Maintenance
Modification
Machining
64%

11. 3.3. TechnologyTechnology
CNC HSM centre NICOLAS CORREA 18000 r.p.m
CNC EDM machine ONA AE 400
Portable measurement arm FARO N08 7 axis 1,20m +/- 0,018
Portable LASER WELDING machine ALPHA LASER 150W
CNC GUN DRILLING machine IXION 1m / 20mm for diameterCNC GUN DRILLING machine IXION 1m / 20mm for diameter

12. 4.4. QualityQuality
Since 1999Since 1999

13. 5.5. Tooling know howTooling know how
Injection
Gas assisted technology
SMC compression
Stack moulds
Micro injectionMicro injection
2K injection
Insert moulding
Over moulding
Blow moulding
Die casting
Glass thermoforming
Thin wall injection moulding
Rubber moulding

14. 6.6. Moulds and sectorsMoulds and sectors
AUTOMOTIVE SECTOR
HOUSEHOLD APPLIANCES
INFORMATION TECHNOLOGYINFORMATION TECHNOLOGY
ELECTRICITY
PACKAGING
RAILWAY TRANSPORT
SWIMMING POOL

15. 6.16.1 AutomotiveAutomotive
Electrical parts

16. 6.1.16.1.1 AutomotiveAutomotive
Air conditioning parts

17. 6.1.26.1.2 AutomotiveAutomotive
Motor parts

18. 6.1.36.1.3 AutomotiveAutomotive
Interior parts

19. 6.1.3.16.1.3.1 AutomotiveAutomotive
Interior parts

20. 6.1.3.26.1.3.2 AutomotiveAutomotive
Interior parts

21. 6.1.46.1.4 AutomotiveAutomotive
Exterior parts

22. 6.1.56.1.5 AutomotiveAutomotive
Lighting

23. 6.1.66.1.6 AutomotiveAutomotive
Motorcycle parts

24. 6.1.76.1.7 AutomotiveAutomotive
Instrument panel

25. 6.1.86.1.8 AutomotiveAutomotive
Blow moulding conducts

26. 6.1.96.1.9 AutomotiveAutomotive
Blow moulding tanks

27. 6.26.2 Household appliancesHousehold appliances
Vacuum cleaners
Mixer
Iron handleIron handle

28. 6.36.3 Information technologyInformation technology
Printer
Scanner

29. 6.46.4 Electrical partsElectrical parts
Covers

30. 7.7. Highlight ToolHighlight Tool
Automotive sector
Electrical part
X3 project
Support Batterie
2 cavities injection tool
2 movements
Hot runner 2 gates SYNVENTIVE brandHot runner 2 gates SYNVENTIVE brand
1.2711 steels
Tool weight 2,7T
Injection machine 650T
>PP 30% GF<
Export destination: FRANCE

31. 7.17.1 Highlight ToolHighlight Tool
Household appliances
Pot 1,7l
2 cavities tool
8 movements
2 Hot runners
2K injection technology & machine
1.2344 steels1.2344 steels
Tool weight 3,5T
>PP<
Destination: FRANCE

32. 7.27.2 Highlight ToolHighlight Tool
Automotive
Fan cowl
1 cavity tool, with 2 versions
3 movements
1.2711 steels
Tool weight 4,5T
>PP+T40<>PP+T40<
Destination: SPAIN

33. 7.37.3 Highlight ToolHighlight Tool
Machinery
Reductor
1 cavity tool
4 movements
Die casting technology
1.2344 steels
Tool weight 1,9TTool weight 1,9T
>AL<
Destination: SPAIN

34. 7.47.4 Highlight ToolHighlight Tool
Automotive
Light Housing
1+1 cavity tool
6 movements
Hot runner HRS Brand
1.2711 steels
Tool weight 2,7TTool weight 2,7T
>ABS-PC<
Destination: SPAIN

35. 7.57.5 Highlight ToolHighlight Tool
Electricity
Cover
1 cavity tool + version
4 movements in cavity
Hot runner STRACK NORMA Brand
1.2738 – 1.2711 steels
Tool weight 3,1TTool weight 3,1T
>PS-HI<
Destination: SPAIN

36. 7.67.6 Tool Maintenance & repairing servicesTool Maintenance & repairing services
-- YTD Over than 35000 jobs done!YTD Over than 35000 jobs done!
* 24 hours tooling assistance!* 24 hours tooling assistance!
Automotive
A3300 project
Front Bumper
1 cavity tool
14 movements
Hot runner sequential 7 valve gates DELACHAUXHot runner sequential 7 valve gates DELACHAUX
1.2738 steels
Tool weight 38T
>PP+EPDM<
In situ: UK

37. 7.6.17.6.1 Tool Maintenance & repairing servicesTool Maintenance & repairing services
Repair sectionRepair section

38. 7.77.7 Blow Moulding ToolsBlow Moulding Tools
Automotive
X83 project
Réservoir lave vitre
Blow moulding technology
1 cavity tool
2 movements
Cavity material: 7075Cavity material: 7075
Tool weight 0,8T
>PE-HD<
Destination: FRANCE

39. 7.7.17.7.1 Blow Moulding ToolsBlow Moulding Tools
Automotive
Conduit PDB
Blow moulding technology
1 +1+1 cavities tool
12 movements
Cavity material: 7075
Tool weight 1,2TTool weight 1,2T
>PE-HD<
Destination: SPAIN

40. 7.87.8 Over Moulding ToolsOver Moulding Tools
Automotive
Opening window inside waist seal
Over moulding technology
Vertical injection machine
1+1+1+1cavity tool
4 movements / cavity
Cavity material: 1.2316Cavity material: 1.2316
Tools weight 0,6T
>TPE<
Destination: SPAIN

41. 7.87.8..11 Over Moulding ToolsOver Moulding Tools
Automotive
Window sealing
Over moulding technology
Vertical injection machine
1+1cavity tool
Tools weight 0,3T
>EPDM<>EPDM<
Destination: SPAIN

42. 7.97.9 MiscellaneousMiscellaneous
Jigs & dies

43. 8.8. High light productsHigh light products
SEAT Altea

44. 8.18.1 High light productsHigh light products
OPEL Meriva

45. 8.28.2 High light productsHigh light products
OPEL Combo

46. 8.38.3 High light productsHigh light products
FIAT Punto

47. 8.48.4 High light productsHigh light products
VW Polo

48. 8.58.5 High light productsHigh light products
SEAT Ibiza

49. 8.68.6 High light productsHigh light products
TOYOTA AVENSIS

50. 8.78.7 High light productsHigh light products
BMW 1200 GS

51. 9.9. ConclusionConclusion
Capacity
Reactivity
Flexibility
QualityQuality
Technology
Communication
Competitiveness
World Class Manufacturing size

52. Manage your plastic projectManage your plastic project
performance with us!
Calle Beato Oriol, naves nº 18-19
Polígono Industrial Foinvasa
08110 Montcada i Reixac
Barcelona
SPAIN
TEL: (34) 93 564 59 61
Fax: (34) 93 575 38 41
E-mail: group@dicomol.com