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www.burdens.net.au
Rail Products
Innovation for the Rail Industry
Aust
ralianOwn
ed
a
nd Operated
www.burdens.net.au2 3
Burdens Australia
With the tradition and experience of more than 47 years in the civil engineering industry and through
intensive product development, Burdens Australia manufactures solutions for the Australian rail and
infrastructure market bringing together a wealth of knowledge from around the world and presenting
products which are recognised as innovative for the rail infrastructure.
Burdens Australia
“Burdens Australia develops, distributes and produces highly
innovative product solutions for the rail and civil engineering
sectors worldwide.”
Burdens Australia has partnered with innovative
suppliers around the world to bring the Australian
Market the best of products from the Rail and
Infrastructure Industry.
Burdens Australia are a specialist in the provision
of time saving products manufactured and tested
to withstand Australia’s harsh environment.
We strive to meet the needs, challenges and
objectives of our Clients and Partners and bring
together solutions which exceed expectations,
demonstrated in our companies vision and values.
To Accelerate delivery of critical Network
Infrastructure in Australia and New Zealand while
reducing cost and improving the use of resources.
Burdens Australia’s Vision and Values:
Burdens Australia achieve this through the provision of innovative products, engineered for purpose,
and through collaboration with other leading companies to continuously improve ways to build and
manage valuable Network Infrastructure in the region.
Contents DS
integrated
SYSTEMS
DUCTING
iDS™ Cable Trough
iDS™ Elevate
EZYstack™ Range
Covers and Frames
iDS™ Pit Range
Composite Covers
Concrete Canvas Remediation
Taskwell LED Solutions
Street Furniture
Page 4
Page 7
Page 12
Page	14
Page 16
Page 17
Page 18
Page 20
Page 22
iNNOVAT
IVE	
	
Integrity
	
Qualitydriven	
C
ustomerfocused
recepti
veto
change
Our Vision
To be the market leader in the sourcing
and distribution of civil engineering and
construction markets
To provide our trading partners with
independent and innovative supply chains
solutions
To build an environment in which everyone
achieves their full potential
Our Values
Long term sustainable growth
Inclusive approach to all business partners
Demonstrably progressive employment
policies
Employee share participation
Integrity in commercial and financial affairs
Burdens Australia
www.burdens.net.au4 5
iDS™ Cable Trough
Earth NailsCover Securing Screw Pipe Socket
Size 2
Length 1000mm
Width (int./ ext.) 240/350 mm
Height (int./ ext.) 155/230mm
Weight approx. 7kg
Material PP recycled material with additives
Fire Resistance Fire protection class K1 in accordance with DIN 53438 Part 2
Thermal Characteristics Compliance EN IEC 60243-1 (VDE 0303)
Electrical Characteristics Continuous thermal stability from -300 to +800
Breakdown Voltage 49,5kV AC/mm
Dielectrical Strength 22,9kV AC/mm
Mechanical Data Load capacity of 15kN - without breakage according to AS3996
Licensing Licensing free according railway specific component control list EC, until 2010 Federal Railways
Office 21AZ2/1005/1
Size 1
Length 1000mm
Width (int./ ext.) 100 /200mm
Height (int./ ext.) 155 /230mm
Weight approx. 7kg
Material PP recycled material with additives
Fire Resistance Fire protection class K1 in accordance with DIN 53438 Part 2
Thermal Characteristics Compliance EN IEC 60243-1 (VDE 0303)
Electrical Characteristics Continuous thermal stability from -300 to +800
Breakdown Voltage 49,5kV AC/mm
Dielectrical Strength 22,9kV AC/mm
Mechanical Data Load capacity of 15kN - without breakage according to AS3996
Licensing Licensing free according railway specific component control list EC, until 2010 Federal Railways
Office 21AZ2/1005/1
The iDS™ Cable Trough is available in two widths, 100mm
(size 1) and 240mm (size 2). Each unit consists of a base
and seperate lid which when joined can provide a lockable
secure enclosure for efficient cable management.
The units have been design so that they incorporate the
ability to be installed in parallel providing a neat solution
where cables may need to be seperated.
The flexible design enables the iDS™ Cable Trough to be
installed inground, surface mounted or elevated for use in
bridge work or over difficult terrain.
Introduction
iDS™ Cable Trough is ideal for laying in signal and communication lines, on railway routes and in power
plants and industrial installations. The speed of installation is particularly useful with short closure times
or where track access is limited due to ground difficulties or time is a factor. It’s structural design ensures
that it maintains stability in spite of its low weight and it provides cables and pipes with effective
protection against external influences.
DS
integrated
SYSTEMS
DUCTING
•	 Horizontal segments - increase strength substantially when installed
•	 Can be laid above ground if earth nails are used
•	 Cover can be installed over two troughs
•	 Cover can be firmly connected even when open
•	 Covers can be opened individually
•	 Covers can be locked down using security bolts to protect against theft or damage to rail
assets
•	 Cables and pipes that have been laid are easily accessible anywhere and at any time
•	 Cables and pipes effectively protected against external influences
•	 No earthing or insulation necessary
•	 Easy adjustments on-site - with the help of woodworking tools the duct can be angled off as
required, junctions can be attached and height differences can be overcome
•	 Cable duct can be laid simply and quickly, cutting down closure times for assembly
•	 Light weight
•	 Stable design
•	 No jointing components
•	 Maintenance-free
•	 iDS™ Cable Trough is reusable
•	 100% recyclable and high economical
Product Advantages
Cable Trough Range
www.burdens.net.au6 7
Laying Instructions
The iDS™ cable trough has been developed as a result of many years of practical experience and
discussions with rail operators, contractors, site managers and installers. This combined knowledge and
experience has resulted in the creation of the iDS™ Cable Trough.
The design allows for a strong, easy and sustainable installation. The external side walls ensure that
when the cable duct is back-filled it enables the load bearing capability to increase offering a strong
and robust installation.
The iDS™ CableTrough covers are designed to overlap when seated in place this results in the prevention
of material entering the tough.This design ensures it is still possible to open a single cover in a formation
without having to raise the adjacent covers at the same time.
Where linear expansion caused by solar radiation is a consideration the iDS™ CableTrough has a carefully
designed joint feature which allows for expansion and contraction without effecting the structural
integrity of the product. The product is also manufactured in lighter colours to reflect heat if the rail
operator feels it is necessary.
General
iDS™ Elevate
iDS™ Elevate is a GRP (Glass Reinforced Polymer) and PP
(Polypropylene) Cable Trough and tray system offering rail network
owners the opportunity to install cable runs in an elevated position
either trackside or over bridges. The resultant installation reduces
maintenance frequency and provides an excellent product lifespan.
Developed with Safety and Design in mind the iDS™ Elevate has
been designed to offer a quicker, simpler product installation
when compared with traditional systems. Innovatively designed
with minimal sectional pieces iDS™ Elevate provides strength and
durability furthermore at the end of its product cycle the products
are easy to remove and recycle thereby providing a small carbon
footprint.
iDS™ Elevate Box
Features Advantage Benefit
•	 All composite GRP Structure •	 Eliminates conductivity issues and
therefore the need to bond or earth
•	 Saves on time and money spent
in planning, installation and
maintenance
•	 Box post supports with
multiple bracket mounting
points and foundation
securing hole
•	 Provides a simple and strong post; well
anchored. Bracket passes through two
walls for good load transfer.
•	 More flexibility in choice
of mountings and a faster
installation time overall.
•	 Troughs can be set to optimim
height or multi-stacked.
•	 Unique (patent applied for)
trough jointing sleeve which
grips to body and locates
under top lip.
•	 Sleeve allows for track curve
and covers the joint.
•	 Sleeve joint system results in
no loss of load performance
•	 Eliminates usual steel fixing plates, steel
bolts and the time needed to fit them.
•	 No exposure risk to cables within the
trough.
•	 Joints do not need to‘line up’with the
mounting brackets.
•	 Greatly reduces install times and
inventory.
•	 Eliminate cable damage and/or
theft entry point.
•	 A big plus for installers if the
posts are not exactly on 3 metre
spacings
•	 Multiple security options
•	 Lid‘clamp’which secures lids
together and lid to body.
•	 Anti-lift out clamp which fits
over the posts.
•	 Sliding groove lock which
secures trough from lift out.
•	 Used alone or for multiple locking
point.
•	 Can be fitted anywhere the lids join.
•	 Secure lid and body at the same time.
•	 Works with all trough sizes in the one
fitting.
•	 Easy and faster to install solutions
mean locks are much more likely
to be fitter by site poeple versus a
more complex lock.
•	 ‘H’Section Profile •	 High vertical load performance, even
on long spans. Resists cable weight and
occasional people loads.
•	 Standard 3 metre spans (perfect mix
between post reduction and handling
on site)
•	 Reducing the number of posts
required reduces installation time
and cost by up to a third
•	 6 metre spans possible NB*
Longer joint sleeve required
•	 Push fit angles 11.25 to 90
degree for changing direction
laterally and/ or vertically
•	 No Bolts
•	 Provides for tight and slow bends
•	 Reduces more time consuming
operations and makes changes in
direction simple
The materials used are light and yet have a structural integrity ordinarily seen in steel and /or concrete, however they
do not suffer from the conductivity, corrosion and theft issues of steel and the weight problems of concrete.
With occupational health and safety in mind the support posts and rails are all GRP which eliminates the conductivity
risk altogether.
DS
integrated
SYSTEMS
DUCTING
Cable Trough Range
www.burdens.net.au8 9
A
E
F BC
iDS™ Elevate
iDS™ Elevate Trough - Features and Benefits
iDS™ Elevate Trough incorporates the iDS™ Cable Trough as the carrier mechanism for the rail infrastructures
cable management. The use of the iDS™ Cable Trough ensures a seemless transition from inground or surface
installed Cable Trough to elevated use.
The iDS™ Elevate Trough utilises the same materials as the iDS™ Elevate Box apart from the Cable Trough itself.
Through the use of the iDS™ Cable Trough the iDS™ Elevate Trough provides all the benefits inherent with
original system but enhanced to span difficult geographical terrain.
D
Features REF Advantage Benefit
All composite GRP Structure
All PP recycled trough bodies
Eliminates conductivity issues and
therefore the need to bond or
earth
Saves on time and money spent
in planning, installation and
maintenance
The trough body is tried and
tested already on many rail
networks can therefore run at
ground level as well as being
raised
A
Uninterrupted network run; no
special transit between above and
ground level types
Reduces furture maintenance
parts
Box post supports with multiple
bracket mounting points and
foundation securing hole
B Provides a simple and strong post;
well anchored. Braked passes
through two walls for good load
transfer and is quickly fitted.
Troughs can be set to optimum
height or multi-stacked.
Due to the strength; a C.1.43 size
trough can be supported with
ease.
More flexibility in choice
of mountings and a faster
installation time overall.
The raised system now
incorporate all NR trough sizes
Very strong composite ladder/
rail support system for 1 metre
troughs to sit upon, with 3 metre
spans
C
D
Elimantes steel components
completely from the system, (save
for steel bolts, however these
greatly reduced in quantity)
Increases the span from 2-3 metres
between supports
Increased strength allows for all
trough sizes on a single support
system
No electrical risk and saves
time and money in planning,
installation and maintenance
Reduces cost of construction and
speeds up the build
Future proof’s the installation
Security options for lid to body
and body to support rail
Lids hinge on each individual
unit, lids slide together to form
continuous run and can be
locked individually
Troughs are connected to each
other with ‘slide together’male
and female fit
Support systems can be fixed to
the trough bodies at post points
E
F
When in place the whole system is
secure
One lid can be opened by itself
without having to remove the
whole run
Three troughs can be secured to
the support fixing system using
one fixing
Reduce fixings, easy and faster
install solutions mean locks are
much more likely to be fitted
by side people versus a more
complex lock.
iDS™ Elevate
iDS™ Elevate Trough - Features and Benefits
DS
integrated
SYSTEMS
DUCTING
iDS™ Elevate Range
www.burdens.net.au10 11
Features REF iDS™ Elevate Box iDS™ Elevate Trough
TROUGH
Internal Height
Internal Width
External Height
External Width
Weight per metre
Body & Lid Material
a
b
c
d
110mm
200mm
150mm
25mm
Estimate 6.5kg/m
GRP
Large/ Small
155mm/155mm
240mm/100mm
230mm/230mm
340mm/200mm
9.0kg/m / 6.5kg/m
PP
POST
Length
od which proposed buried
of which proposed above ground
Box section size
Weight per unit
Material
e 1400mm
400mm
1000mm
100mm x 100mm
3.9kg
GRP
1400mm
400mm
1000mm
100mm x 100mm
3.9kg
GRP
SPAN
Standard
Maximum
f
3000mm
6000mm
3000mm
6000mm
ARM BRACKET
Length
Width
Weight per unit
Material
g 350mm
150mm
1.4kg
GRP
450mm/350mm
150mm
1.6kg/1.4kg
GRP
iDS™ Elevate
iDS™ Elevate - Specification
iDS™ Elevate Box - Specification
iDS™ Elevate Trough - Specification
The iDS™ Elevate has been designed to comply with AS3996-2006 (road gull and inspection chamber covers)
loading criteria. In the case of the PP ground mounted trough, figures are actual figures as this product is already
and used by numerous Australian and European rail network owners (more than 1 million metres).
Vertical Load Resistance
Ground installed trough
Load applied through lid
Standard lid = Load capacity of 15kN - without breakage AS3996-2006 Class A
Upgraded Lid = Load capacity of 50kN
Raised Trough
Total applied 1kN per metre - based upon a 3 metre span (schneider 0.92kN per metre)
NB* The product is designed to meet this load even with one joint mid span
NB* The product will meet the load over a 6 metre span either without joint or using enhanced joint sleeve
Lateral Load Resistance
Ground installed trough
Load applied to full sidewall of 50kN for 60 seconds - without breakage
Raised Trough
Elongation point before breakage 2.0%
Feature iDS™ Elevate Box iDS™ Elevate Trough
Tensile Strength Lengthways: 250 - 450 MPa Widthways: 20-60MPa -
Flexural Strength Lengthways: 250 - 450 MPa Widthways: 20-60MPa -
Tensile Modulus Lengthways: 25,000 MPa Widthways: 9,000 MPa -
Elongation 1.0 to 1.8% -
Compressive Strength Lengthways: 150-300 MPa Widthways: 30-60 MPa -
Compressive Modulus Lengthways: 10,000 MPa Widthways: 4,000 MPa -
Density 2.0kg/dm³ -
Impact Resistance 90-120 kJ /m2 -
Hardness > 40 Barcol -
Interlaminate Shear 25-35 MPa -
Dielectric Strength 5-10 kV/mm 22.9 kV/mm
Thermal Expansion 12 x 10-⁶1/k -
Temperature Range -100°C to +150°C -30°C to +80°C
Water Absorption <0.25% -
Fire Resistance DIN EN 60695-11-10, UL94 V0
BS476: Part 7: 1997 Class 2
DIN 53438 Part 2 Class K1
UV Resistance Design Life > 50 Years Design Life > 50 Years
Chemical Resistance Resistant to petrol and diesel oils, acids an alkaline
iDS™ Elevate DS
integrated
SYSTEMS
DUCTING
iDS™ Elevate Range
www.burdens.net.au12 13
EZYstack™ Range
Saturn
•	 Manufactured in 150mm high sections
•	 Available in various sizes to cover traditional pits to a
maximum of 1200cm x 1200cm
•	 Wide range of components to manufacture any size
chamber or pit
•	 Components stack vertically on each other to achieve
any depth required
•	 Manufactured to ensure stability and rigidity
•	 All components weigh less than 25kg
•	 Available in two corner sizes, 75mm, 150mm to ensure
layers are offset and increase the flexibility of the
range
•	 Flat pack component design with smooth, rib free
internal walls
•	 Covers and accessories available
PRODUCT FEATURES
EZYstack™ Saturn has been designed to create a wide range of chamber sizes to suit infrastructure pit
requirements. The system has been subject to finite element analysis studies coupled with physical testing to
produce a chamber with excellent vertical load capabilities EZYstack™ SATURN is mostly utilised for footway
installations and can also be installed in trafficable areas.
EZYstack™ Saturn:
Manufactured by Burdens Australia out of Talc Filled Polyproylene (PP)
• Same Innovative Design • Interchangeable Parts • Medium and Heavy Loading
LOADING
0
5
10
15
20
25
30
35
40
EZYstack Saturn
10
20
30
40
(Tonnes)
Range of Loading Capability (kN)
EZYstack™ Range
Jupiter
•	 Manufactured in 150mm high sections
•	 Wide range of components to manufacture any size
chamber or pit, subject to installation instructions
•	 Components stack vertically on each other to achieve any
depth required
•	 Manufactured to ensure stability and rigidity
•	 All components weigh less than 25kg
•	 Maximum of 60 tonne loading is achievable
•	 Does not require concrete support in most applications
•	 Covers and accessories available
•	 Flat pack component design with smooth, rib free internal
walls
•	 Available in a fire retardant material (UL94 5VA)
•	 Does not suffer from creep
PRODUCT FEATURES
EZYstack™ JUPITER is also available in a number of component parts which when assembled enables a wide range
of chamber sizes to be created. EZYstack™ Jupiter provides a much more rigid sidewall in large chambers as well
as good thermal stability in extreme temperatures. EZYstack™ JUPITER is ideal for roadway installations or any
application where a strong reliable chamber is required. The perfect alternative to formed or pre cast manhole
chambers!
EZYstack™ Jupiter:
Manufactured by Burdens Australia out of Glass Reinforced Polyester Resin (GRP)
LOADING
0
10
20
30
40
50
60
EZYstack Jupiter
10
20
30
40
50
60
(Tonnes)
Range of Loading Capability (kN)
EZYstack Range
www.burdens.net.au14 15
•	 Covers and frames are made from galvanised steel and are
designed to meet the requirements of areas requiring high
aesthetic finishes
•	 A minimal amount of metal is visible on the exposed surface
and covers are fitted with locking bolts for security purposes
•	 The deep pan accomodates concrete bedding, allowing the
quick and easy installation of pavers and reducing the need for
cutting pavers
•	 Option of stainless steel or brass decorative edging available on
request
URBAN CLASSIC INFILL
GALVANISED STEEL
Providing customers with a complete underground network access system our range of covers and frames can be
tailored to meet specified loading requirements. Designed and manufactured to compliment our chamber ranges
our surface covers and frames are available in a variety of depths and clear openings to suit any installation.
•	 Galvanised steel covers to fit any size of chamber
•	 Widely used in water treatment and pumping station
chamber locations and general construction
•	 21 tonnes (D 210kN), 15 tonnes (C 150kN), 8 tonnes (B
80kN) and 1 tonne (A 10kN) loadings available
•	 High security, unauthorised entry prevention options
•	 Hot dip galvanised to AS1650/1980 & En1461 standard
and/or aesthetic powder coated
•	 Designed for use in trafficable areas but with all the features to
ensure the final product blends with the intended aesthetic
•	 The deep pan accomodates concrete bedding, allowing the quick
and easy installation of pavers and reducing the need for cutting
pavers
•	 Option of stainless steel or brass decorative edging available on
request
URBAN TRAFFIC INFILL
EZYstack™ Covers & Frames
•	 More durable, reliable and flexible than other materials
•	 High impact resistance
•	 Available in a range of sizes from 300mm-1000mm (for single
parts)
•	 Available in circular, rectangular and square configurations
Use in infrastructure projects, stormwater and sewer covers.
•	 Also available in multi-part sizes
DUCTILE IRON SOLID TOP
•	 Designed to match the surrounding environment
•	 Used in various applications such as carparks, landscape areas,
airports and train stations.
•	 Superior strength to weight ratio compared to cast iron
•	 Available with brass and stainless steel edging for decorative
purposes
•	 Also available in multi-part sizes
DUCTILE IRON INFILL
iDS Ductile Iron Range - Solid Tops
Class Sl # Part # Description - Solid Top Covers
1 iDS C4545 450 x 450
2 iDSC6045 600 x 450
3 iDSC6060 600 x 600
4 iDSC9060 900 x 600
5 iDSC9090 900 x 900
6 iDSC90120 900 x 1200
7 iDSC120120 1200 x 1200
B/D/G
iDS Ductile Iron Range - Infill Covers
Class Sl # Part # Description - Solid Top Covers
1 iDS C3030 300 x 300
2 iDSC4545 450 x 450
3 iDSC6045 600 x 450
4 iDSC6060 600 x 600
5 iDSC7575 900 x 600
6 iDSC9090 900 x 900
7 iDSC90120 900 x 1200
B/D/G
EZYstack™ Ductile Iron Covers
Covers & Frames Range
www.burdens.net.au16 17
DS (Integrated Ducting Systems) is an internationally recognised brand providing solutions to
the electrical market. Our global focus enables us to bring together the benefits of international
experience with local products and partners to provide ongoing solutions in the Australian
Infrastructure Market.
iDS has been supplying the Australian Electrical infrastructure market for over 20 years sourcing and
providing the best in infrastructure materials from supply routes throughout the world. Our range of
products are carefully chosen and tested to suit the demands and needs of the Electrical industry -
from specifier through to end user. We work closely with our partners combining our market expertise
to develop innovative designs and solutions matched with the flexibility of product options
Polymer concrete is a versatile pit material proving
longevity in a range of different conditions.
Once installed, polymer concrete is extremely
robust with a comprehensive strength higher
than traditional concrete. Polymer provides
a chemically resistant solution with excellent
thermal properties.
iDS™ PC Electrical Cable Pits
High Density Polyethylene is a mouldable plastic
which can be formed into almost any shape. iDS™
pits utilise an established and trusted method
to produce an effective, strong and durable pit
with installation and operative solutions in mind.
In addition HDPE pits are extremely lightweight,
providing on site manual handling solutions for a
Health and Safety conscious design which makes
the iDS™ plastic pit range the right choice for
specifiers.
iDS™ HDPE Electrical Cable Pits
iDS™ Pit Range
•	 Carparks
•	 Pavements
•	 Driveways
•	 Sports venues
Typical Applications
•	 Industrial sites
•	 Urban distribution
•	 Airports
•	 Railways
•	 Landscape areas
•	 Sports fields
•	 Pavements
•	 Lighting pits
Typical Applications
•	 Domestic environments
•	 Accidental trafficable
locations
•	 CCTV
Composite Covers
General Description
Part No. Description
Weight
(kg)
Length
(mm)
Width
(mm)
Depth
(mm)
COVER DATA - GREY
iDS 5BBGY P5 Composite Cover - Blank 20 650 395 50
iDS 5EBGY P5 Composite Cover - Electrical 20 650 395 50
iDS 5CBGY P5 Composite Cover - Communications 20 650 395 50
iDS 5TB P5 Composite Cover - Telstra 20 650 395 50
COVER DATA - BLACK
iDS 5BBBK P5 Composite Cover - Blank 20 650 395 50
iDS 5EBBK P5 Composite Cover - Electrical 20 650 395 50
iDS 5CBBK P5 Composite Cover - Communications 20 650 395 50
P5 Composite Cover
Class A rating	 Class B rating
P77 Composite Cover
Part No. Description
Weight
(kg)
Length
(mm)
Width
(mm)
Depth
(mm)
COVER DATA - GREY
iDS 77BBGY P77 Composite Cover - Blank 37 694 694 50
iDS 77EBGY P77 Composite Cover - Electrical 37 694 694 50
iDS 77CBGY P77 Composite Cover - Communications 37 694 694 50
COVER DATA - BLACK
iDS 77BBBK P77 Composite Cover - Blank 37 694 694 50
iDS 77EBBK P77 Composite Cover - Electrical 37 694 694 50
iDS 77CBBK P77 Composite Cover - Communications 37 694 694 50
Class A rating	 Class B rating
P6/8 Composite Cover
Part No. Description
Weight
(kg)
Length
(mm)
Width
(mm)
Depth
(mm)
COVER DATA - GREY
iDS 6/8BBGY P6/8 Composite Cover - Blank 25 647 496 50
iDS 6/8EBGY P6/8 Composite Cover - Electrical 25 647 496 50
iDS 6/8CBGY P6/8 Composite Cover - Communications 25 647 496 50
iDS 6/8TB P6/8 Composite Cover - Telstra 25 647 496 50
COVER DATA - BLACK
iDS 6/8BBBK P6/8 Composite Cover - Blank 25 647 496 50
iDS 6/8EBBK P6/8 Composite Cover - Electrical 25 647 496 50
iDS 6/8CBBK P6/8 Composite Cover - Communications 25 647 496 50
Class A rating	 Class B rating
The latest addition to the existing extensive Plastic Pit Cover
range is the P5, P77 and P6-8-9 Composite Pit Covers designed
and manufactured by iDS to meet new standards and changes in
infrastructure specification.
Available in a number of formats our composite covers
are manufactured in both black and grey to blend into the
infrastructure. Additionally we provide a number of livery specific
covers for specialist installations.
All covers have been tested in accordance with AS3996
DS
integrated
SYSTEMS
DUCTING
iDS Pit Range
www.burdens.net.au18 19
Concrete Canvas
Concrete Canvas is a geosynthetic cementitious mat (GCCM), part
of a revolutionary new class of construction materials. It is a flexible,
concrete impregnated fabric that hardens on hydration to form a thin,
durable, water proof and fire resistant concrete layer.
Essentially, it’s concrete on a roll. The material is predominantly used for
erosion control applications such as ditch lining and slope protection,
offering a faster, more cost effective alternative to conventional
concrete and reduces the need for lengthy line possession.
User Benefits
CC can be laid at a rate of 200sqm/hour, up to 10 times faster than conventional
concrete solutions. CC has a working time of 2 hours after hydration and can be
installed in wet weather conditions, reducing program disruption.
Rapid Install
CC is available in man portable rolls for applications with limited access. The concrete is pre-mixed so
there is no need for mixing, measuring or compacting. Just add water.
Easy to Use
The speed and ease of installation mean CC is more cost effective than conventional concrete, with
less logistical complexity.
Low Project Cost
CC is a mass, low carbon technology which uses up to 95% less material than conventional concrete
for many applications. Up to 200sqm can be delivered on a single pallet; enough to replace two full
mixer trucks
Eco Friendly
Key Properties
CC prevents surface erosion from weathering and has twice the abrasion resistance of OPC.
Erosion Protection
CC has excellent drape characteristics, allowing the material to conform to organic profile of the
substrate making it more homogenous with the surrounding environment.
Conforms to Profile
CC can be supplied in man portable rolls eliminating the need for plant on site and allowing for
installation in areas with restricted access. Prior to hydration, CC layers can be cut to length using basic
hand tools, eliminating wastage.
Plant Not Required
CC acts as an effective weed inhibitor, preventing costly maintenance required for unlined ditches.
Reduced Maintenance
Moss can grow on the fibrous top surface of CC resulting in it‘greening over’, helping the CC to blend
in with its surroundings. CC has a minimum design liffe of 50 years whn installed correctly.
Ageing
Concrete Canvas
In June 2013, Queensland Rail installed Concrete Canvas
GCCM on a slope adjacent to a railway line in Wooloowin.
Concrete Canvas GCCM was being trialed as a protective
covering for the slope, allowing Queensland Rail to assess
its suitability for permantly eliminating vegetation from
high risk locations within the rail corridor.
Prior to installation the project site was cleared of
all vegetation and debris, subsurface drainage was
installed and the slopes re-graded. Bulk rolls of all
three thicknesses of Concrete Canvas GCCM were then
delivered to site and dispensed using a crane truck and
spreader beam. Once laid and cut to length, ground pegs
were used to fix the Concrete Canvas GCCM to the crest
and toe of the slope whilst adjacent layers were branded
together using silkaflex pro and fixed with steel screws.
The Concrete Canvas GCCM was then hydrated using a
water truck.
Queensland Rail described the installation as successful
and stated that Concrete Canvas GCCM met all
installation expectations. There was also no need for
specialist training or equipment to complete the project
which assisted in reducing project cost as well as
avoiding any associated logistical difficulties with men or
equipment.
Queensland Rail - Case Study
Concrete Canvas
www.burdens.net.au20 21
Taskwell
Led lighting for the Rail & Mining industry needs to meet some of the highest standards for both performance
and safety, and therefore choosing the correct lighting manufacturer is critical to the long term succeed of any
lighting upgrade project, where not only reduced energy consumption but also environmental improvement
and improved passenger safety is also desired.
Taskwell Aus. PTY, as part of Dowin Global group of companies, combines the most advanced LED lighting
solutions. From Railway carriage lighting, through tunnel and outdoor area lighting, to general illumination of
offices and temporary accommodations, Taskwell has the best products, to suit the toughest of environments.
Carriage Platform Tunnel
Taskwell Light Range
LED Lighting Technology
Taskwell
Model Input Voltage Power Lumen CCT CRI PF Size
DG-PLV40W-0606-D AC220-240V 40W 4000 LM 2700-6500K 80 ≥0.9 121x29mm
DG-PLV40W-1203-D AC220-240V 40W 4000 LM 2700-6500K 80 ≥0.9 171x29mm
DG-PLV72W-1206-D AC220-240V 72W 7200 LM 2700-6500K 80 ≥0.9 226x29mm
LED Flat Panel Light
Model Input Voltage Power Lumen CCT CRI PF Size
DG-P65F2-20-X AC100-240V 20W 1700 LM 2700-6500K 80 ≥0.9 730x500x280mm
DG-P65F4-40-X AC100-240V 40W 3400 LM 2700-6500K 80 ≥0.9 1340x500x280mm
DG-P65F5-60-X AC100-240V 60W 5000 LM 2700-6500K 80 ≥0.9 1640x500x280mm
LED Multifunctional Tri-proof Batten
Model Input Voltage Power Lumen CCT CRI PF Beam Angle Dimmable
DG-L-100W AC220-240V 100W 12000 LM 2700-6500K 70 ≥0.9 90°/120° Optional
DG-L-150W AC220-240V 150W 18000 LM 2700-6500K 70 ≥0.9 90°/120° Optional
DG-L-200W AC220-240V 200W 24000 LM 2700-6500K 70 ≥0.9 90°/120° Optional
LED High Bay Light
Model Input Voltage Power Lumen CCT CRI PF Size
DG-32A-1 AC100-240V 60W 9000 LM 3000-5000K 70 ≥0.95 445x365x165
DG-32A-2 AC100-240V 85/110W 16500 LM 3000-5000K 70 ≥0.95 525x365x165/605x365x165
DG-32A-3 AC100-240V 150W 22500 LM 3000-5000K 70 ≥0.95 685x365x165
LED Street Light
www.burdens.net.au22 23
Street Furniture
Burdens Australia in conjunction with
our street furniture partners, designs,
imports, sources, stocks and supplies a
huge selection of exterior street furniture
products for both internal and external
spaces.
We provide a bespoke manufacturing and
fabricating service for those difficult to
source solutions including exterior lighting
(including LEDs) and highways products.
Street Furniture Range
Geomere
Street Furniture
Clasico Radium
Zen
Film Time
Head Office
57 Distinction Road
Wangara WA 6065
Phone: (08) 9302 4077
Fax: (08) 9302 1677
Email: sales@burdens.net.au
Queensland Office
Unit 2/47 Commerce Circuit
Yatala QLD 4207
Phone: (07) 3287 5166
Fax: (07) 3804 6166
Email: qldsales@burdens.net.au
Victoria Office
Unit 2/21 Beverage Drive
Tullamarine VIC 3043
Ph: (03) 9330 2752
Fax: (08) 9302 1677
Email: vicsales@burdens.net.au
LIT102 VERSION 4

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Burdens Australia Rail Sector Capabilities

  • 1. www.burdens.net.au Rail Products Innovation for the Rail Industry Aust ralianOwn ed a nd Operated
  • 2. www.burdens.net.au2 3 Burdens Australia With the tradition and experience of more than 47 years in the civil engineering industry and through intensive product development, Burdens Australia manufactures solutions for the Australian rail and infrastructure market bringing together a wealth of knowledge from around the world and presenting products which are recognised as innovative for the rail infrastructure. Burdens Australia “Burdens Australia develops, distributes and produces highly innovative product solutions for the rail and civil engineering sectors worldwide.” Burdens Australia has partnered with innovative suppliers around the world to bring the Australian Market the best of products from the Rail and Infrastructure Industry. Burdens Australia are a specialist in the provision of time saving products manufactured and tested to withstand Australia’s harsh environment. We strive to meet the needs, challenges and objectives of our Clients and Partners and bring together solutions which exceed expectations, demonstrated in our companies vision and values. To Accelerate delivery of critical Network Infrastructure in Australia and New Zealand while reducing cost and improving the use of resources. Burdens Australia’s Vision and Values: Burdens Australia achieve this through the provision of innovative products, engineered for purpose, and through collaboration with other leading companies to continuously improve ways to build and manage valuable Network Infrastructure in the region. Contents DS integrated SYSTEMS DUCTING iDS™ Cable Trough iDS™ Elevate EZYstack™ Range Covers and Frames iDS™ Pit Range Composite Covers Concrete Canvas Remediation Taskwell LED Solutions Street Furniture Page 4 Page 7 Page 12 Page 14 Page 16 Page 17 Page 18 Page 20 Page 22 iNNOVAT IVE Integrity Qualitydriven C ustomerfocused recepti veto change Our Vision To be the market leader in the sourcing and distribution of civil engineering and construction markets To provide our trading partners with independent and innovative supply chains solutions To build an environment in which everyone achieves their full potential Our Values Long term sustainable growth Inclusive approach to all business partners Demonstrably progressive employment policies Employee share participation Integrity in commercial and financial affairs Burdens Australia
  • 3. www.burdens.net.au4 5 iDS™ Cable Trough Earth NailsCover Securing Screw Pipe Socket Size 2 Length 1000mm Width (int./ ext.) 240/350 mm Height (int./ ext.) 155/230mm Weight approx. 7kg Material PP recycled material with additives Fire Resistance Fire protection class K1 in accordance with DIN 53438 Part 2 Thermal Characteristics Compliance EN IEC 60243-1 (VDE 0303) Electrical Characteristics Continuous thermal stability from -300 to +800 Breakdown Voltage 49,5kV AC/mm Dielectrical Strength 22,9kV AC/mm Mechanical Data Load capacity of 15kN - without breakage according to AS3996 Licensing Licensing free according railway specific component control list EC, until 2010 Federal Railways Office 21AZ2/1005/1 Size 1 Length 1000mm Width (int./ ext.) 100 /200mm Height (int./ ext.) 155 /230mm Weight approx. 7kg Material PP recycled material with additives Fire Resistance Fire protection class K1 in accordance with DIN 53438 Part 2 Thermal Characteristics Compliance EN IEC 60243-1 (VDE 0303) Electrical Characteristics Continuous thermal stability from -300 to +800 Breakdown Voltage 49,5kV AC/mm Dielectrical Strength 22,9kV AC/mm Mechanical Data Load capacity of 15kN - without breakage according to AS3996 Licensing Licensing free according railway specific component control list EC, until 2010 Federal Railways Office 21AZ2/1005/1 The iDS™ Cable Trough is available in two widths, 100mm (size 1) and 240mm (size 2). Each unit consists of a base and seperate lid which when joined can provide a lockable secure enclosure for efficient cable management. The units have been design so that they incorporate the ability to be installed in parallel providing a neat solution where cables may need to be seperated. The flexible design enables the iDS™ Cable Trough to be installed inground, surface mounted or elevated for use in bridge work or over difficult terrain. Introduction iDS™ Cable Trough is ideal for laying in signal and communication lines, on railway routes and in power plants and industrial installations. The speed of installation is particularly useful with short closure times or where track access is limited due to ground difficulties or time is a factor. It’s structural design ensures that it maintains stability in spite of its low weight and it provides cables and pipes with effective protection against external influences. DS integrated SYSTEMS DUCTING • Horizontal segments - increase strength substantially when installed • Can be laid above ground if earth nails are used • Cover can be installed over two troughs • Cover can be firmly connected even when open • Covers can be opened individually • Covers can be locked down using security bolts to protect against theft or damage to rail assets • Cables and pipes that have been laid are easily accessible anywhere and at any time • Cables and pipes effectively protected against external influences • No earthing or insulation necessary • Easy adjustments on-site - with the help of woodworking tools the duct can be angled off as required, junctions can be attached and height differences can be overcome • Cable duct can be laid simply and quickly, cutting down closure times for assembly • Light weight • Stable design • No jointing components • Maintenance-free • iDS™ Cable Trough is reusable • 100% recyclable and high economical Product Advantages Cable Trough Range
  • 4. www.burdens.net.au6 7 Laying Instructions The iDS™ cable trough has been developed as a result of many years of practical experience and discussions with rail operators, contractors, site managers and installers. This combined knowledge and experience has resulted in the creation of the iDS™ Cable Trough. The design allows for a strong, easy and sustainable installation. The external side walls ensure that when the cable duct is back-filled it enables the load bearing capability to increase offering a strong and robust installation. The iDS™ CableTrough covers are designed to overlap when seated in place this results in the prevention of material entering the tough.This design ensures it is still possible to open a single cover in a formation without having to raise the adjacent covers at the same time. Where linear expansion caused by solar radiation is a consideration the iDS™ CableTrough has a carefully designed joint feature which allows for expansion and contraction without effecting the structural integrity of the product. The product is also manufactured in lighter colours to reflect heat if the rail operator feels it is necessary. General iDS™ Elevate iDS™ Elevate is a GRP (Glass Reinforced Polymer) and PP (Polypropylene) Cable Trough and tray system offering rail network owners the opportunity to install cable runs in an elevated position either trackside or over bridges. The resultant installation reduces maintenance frequency and provides an excellent product lifespan. Developed with Safety and Design in mind the iDS™ Elevate has been designed to offer a quicker, simpler product installation when compared with traditional systems. Innovatively designed with minimal sectional pieces iDS™ Elevate provides strength and durability furthermore at the end of its product cycle the products are easy to remove and recycle thereby providing a small carbon footprint. iDS™ Elevate Box Features Advantage Benefit • All composite GRP Structure • Eliminates conductivity issues and therefore the need to bond or earth • Saves on time and money spent in planning, installation and maintenance • Box post supports with multiple bracket mounting points and foundation securing hole • Provides a simple and strong post; well anchored. Bracket passes through two walls for good load transfer. • More flexibility in choice of mountings and a faster installation time overall. • Troughs can be set to optimim height or multi-stacked. • Unique (patent applied for) trough jointing sleeve which grips to body and locates under top lip. • Sleeve allows for track curve and covers the joint. • Sleeve joint system results in no loss of load performance • Eliminates usual steel fixing plates, steel bolts and the time needed to fit them. • No exposure risk to cables within the trough. • Joints do not need to‘line up’with the mounting brackets. • Greatly reduces install times and inventory. • Eliminate cable damage and/or theft entry point. • A big plus for installers if the posts are not exactly on 3 metre spacings • Multiple security options • Lid‘clamp’which secures lids together and lid to body. • Anti-lift out clamp which fits over the posts. • Sliding groove lock which secures trough from lift out. • Used alone or for multiple locking point. • Can be fitted anywhere the lids join. • Secure lid and body at the same time. • Works with all trough sizes in the one fitting. • Easy and faster to install solutions mean locks are much more likely to be fitter by site poeple versus a more complex lock. • ‘H’Section Profile • High vertical load performance, even on long spans. Resists cable weight and occasional people loads. • Standard 3 metre spans (perfect mix between post reduction and handling on site) • Reducing the number of posts required reduces installation time and cost by up to a third • 6 metre spans possible NB* Longer joint sleeve required • Push fit angles 11.25 to 90 degree for changing direction laterally and/ or vertically • No Bolts • Provides for tight and slow bends • Reduces more time consuming operations and makes changes in direction simple The materials used are light and yet have a structural integrity ordinarily seen in steel and /or concrete, however they do not suffer from the conductivity, corrosion and theft issues of steel and the weight problems of concrete. With occupational health and safety in mind the support posts and rails are all GRP which eliminates the conductivity risk altogether. DS integrated SYSTEMS DUCTING Cable Trough Range
  • 5. www.burdens.net.au8 9 A E F BC iDS™ Elevate iDS™ Elevate Trough - Features and Benefits iDS™ Elevate Trough incorporates the iDS™ Cable Trough as the carrier mechanism for the rail infrastructures cable management. The use of the iDS™ Cable Trough ensures a seemless transition from inground or surface installed Cable Trough to elevated use. The iDS™ Elevate Trough utilises the same materials as the iDS™ Elevate Box apart from the Cable Trough itself. Through the use of the iDS™ Cable Trough the iDS™ Elevate Trough provides all the benefits inherent with original system but enhanced to span difficult geographical terrain. D Features REF Advantage Benefit All composite GRP Structure All PP recycled trough bodies Eliminates conductivity issues and therefore the need to bond or earth Saves on time and money spent in planning, installation and maintenance The trough body is tried and tested already on many rail networks can therefore run at ground level as well as being raised A Uninterrupted network run; no special transit between above and ground level types Reduces furture maintenance parts Box post supports with multiple bracket mounting points and foundation securing hole B Provides a simple and strong post; well anchored. Braked passes through two walls for good load transfer and is quickly fitted. Troughs can be set to optimum height or multi-stacked. Due to the strength; a C.1.43 size trough can be supported with ease. More flexibility in choice of mountings and a faster installation time overall. The raised system now incorporate all NR trough sizes Very strong composite ladder/ rail support system for 1 metre troughs to sit upon, with 3 metre spans C D Elimantes steel components completely from the system, (save for steel bolts, however these greatly reduced in quantity) Increases the span from 2-3 metres between supports Increased strength allows for all trough sizes on a single support system No electrical risk and saves time and money in planning, installation and maintenance Reduces cost of construction and speeds up the build Future proof’s the installation Security options for lid to body and body to support rail Lids hinge on each individual unit, lids slide together to form continuous run and can be locked individually Troughs are connected to each other with ‘slide together’male and female fit Support systems can be fixed to the trough bodies at post points E F When in place the whole system is secure One lid can be opened by itself without having to remove the whole run Three troughs can be secured to the support fixing system using one fixing Reduce fixings, easy and faster install solutions mean locks are much more likely to be fitted by side people versus a more complex lock. iDS™ Elevate iDS™ Elevate Trough - Features and Benefits DS integrated SYSTEMS DUCTING iDS™ Elevate Range
  • 6. www.burdens.net.au10 11 Features REF iDS™ Elevate Box iDS™ Elevate Trough TROUGH Internal Height Internal Width External Height External Width Weight per metre Body & Lid Material a b c d 110mm 200mm 150mm 25mm Estimate 6.5kg/m GRP Large/ Small 155mm/155mm 240mm/100mm 230mm/230mm 340mm/200mm 9.0kg/m / 6.5kg/m PP POST Length od which proposed buried of which proposed above ground Box section size Weight per unit Material e 1400mm 400mm 1000mm 100mm x 100mm 3.9kg GRP 1400mm 400mm 1000mm 100mm x 100mm 3.9kg GRP SPAN Standard Maximum f 3000mm 6000mm 3000mm 6000mm ARM BRACKET Length Width Weight per unit Material g 350mm 150mm 1.4kg GRP 450mm/350mm 150mm 1.6kg/1.4kg GRP iDS™ Elevate iDS™ Elevate - Specification iDS™ Elevate Box - Specification iDS™ Elevate Trough - Specification The iDS™ Elevate has been designed to comply with AS3996-2006 (road gull and inspection chamber covers) loading criteria. In the case of the PP ground mounted trough, figures are actual figures as this product is already and used by numerous Australian and European rail network owners (more than 1 million metres). Vertical Load Resistance Ground installed trough Load applied through lid Standard lid = Load capacity of 15kN - without breakage AS3996-2006 Class A Upgraded Lid = Load capacity of 50kN Raised Trough Total applied 1kN per metre - based upon a 3 metre span (schneider 0.92kN per metre) NB* The product is designed to meet this load even with one joint mid span NB* The product will meet the load over a 6 metre span either without joint or using enhanced joint sleeve Lateral Load Resistance Ground installed trough Load applied to full sidewall of 50kN for 60 seconds - without breakage Raised Trough Elongation point before breakage 2.0% Feature iDS™ Elevate Box iDS™ Elevate Trough Tensile Strength Lengthways: 250 - 450 MPa Widthways: 20-60MPa - Flexural Strength Lengthways: 250 - 450 MPa Widthways: 20-60MPa - Tensile Modulus Lengthways: 25,000 MPa Widthways: 9,000 MPa - Elongation 1.0 to 1.8% - Compressive Strength Lengthways: 150-300 MPa Widthways: 30-60 MPa - Compressive Modulus Lengthways: 10,000 MPa Widthways: 4,000 MPa - Density 2.0kg/dm³ - Impact Resistance 90-120 kJ /m2 - Hardness > 40 Barcol - Interlaminate Shear 25-35 MPa - Dielectric Strength 5-10 kV/mm 22.9 kV/mm Thermal Expansion 12 x 10-⁶1/k - Temperature Range -100°C to +150°C -30°C to +80°C Water Absorption <0.25% - Fire Resistance DIN EN 60695-11-10, UL94 V0 BS476: Part 7: 1997 Class 2 DIN 53438 Part 2 Class K1 UV Resistance Design Life > 50 Years Design Life > 50 Years Chemical Resistance Resistant to petrol and diesel oils, acids an alkaline iDS™ Elevate DS integrated SYSTEMS DUCTING iDS™ Elevate Range
  • 7. www.burdens.net.au12 13 EZYstack™ Range Saturn • Manufactured in 150mm high sections • Available in various sizes to cover traditional pits to a maximum of 1200cm x 1200cm • Wide range of components to manufacture any size chamber or pit • Components stack vertically on each other to achieve any depth required • Manufactured to ensure stability and rigidity • All components weigh less than 25kg • Available in two corner sizes, 75mm, 150mm to ensure layers are offset and increase the flexibility of the range • Flat pack component design with smooth, rib free internal walls • Covers and accessories available PRODUCT FEATURES EZYstack™ Saturn has been designed to create a wide range of chamber sizes to suit infrastructure pit requirements. The system has been subject to finite element analysis studies coupled with physical testing to produce a chamber with excellent vertical load capabilities EZYstack™ SATURN is mostly utilised for footway installations and can also be installed in trafficable areas. EZYstack™ Saturn: Manufactured by Burdens Australia out of Talc Filled Polyproylene (PP) • Same Innovative Design • Interchangeable Parts • Medium and Heavy Loading LOADING 0 5 10 15 20 25 30 35 40 EZYstack Saturn 10 20 30 40 (Tonnes) Range of Loading Capability (kN) EZYstack™ Range Jupiter • Manufactured in 150mm high sections • Wide range of components to manufacture any size chamber or pit, subject to installation instructions • Components stack vertically on each other to achieve any depth required • Manufactured to ensure stability and rigidity • All components weigh less than 25kg • Maximum of 60 tonne loading is achievable • Does not require concrete support in most applications • Covers and accessories available • Flat pack component design with smooth, rib free internal walls • Available in a fire retardant material (UL94 5VA) • Does not suffer from creep PRODUCT FEATURES EZYstack™ JUPITER is also available in a number of component parts which when assembled enables a wide range of chamber sizes to be created. EZYstack™ Jupiter provides a much more rigid sidewall in large chambers as well as good thermal stability in extreme temperatures. EZYstack™ JUPITER is ideal for roadway installations or any application where a strong reliable chamber is required. The perfect alternative to formed or pre cast manhole chambers! EZYstack™ Jupiter: Manufactured by Burdens Australia out of Glass Reinforced Polyester Resin (GRP) LOADING 0 10 20 30 40 50 60 EZYstack Jupiter 10 20 30 40 50 60 (Tonnes) Range of Loading Capability (kN) EZYstack Range
  • 8. www.burdens.net.au14 15 • Covers and frames are made from galvanised steel and are designed to meet the requirements of areas requiring high aesthetic finishes • A minimal amount of metal is visible on the exposed surface and covers are fitted with locking bolts for security purposes • The deep pan accomodates concrete bedding, allowing the quick and easy installation of pavers and reducing the need for cutting pavers • Option of stainless steel or brass decorative edging available on request URBAN CLASSIC INFILL GALVANISED STEEL Providing customers with a complete underground network access system our range of covers and frames can be tailored to meet specified loading requirements. Designed and manufactured to compliment our chamber ranges our surface covers and frames are available in a variety of depths and clear openings to suit any installation. • Galvanised steel covers to fit any size of chamber • Widely used in water treatment and pumping station chamber locations and general construction • 21 tonnes (D 210kN), 15 tonnes (C 150kN), 8 tonnes (B 80kN) and 1 tonne (A 10kN) loadings available • High security, unauthorised entry prevention options • Hot dip galvanised to AS1650/1980 & En1461 standard and/or aesthetic powder coated • Designed for use in trafficable areas but with all the features to ensure the final product blends with the intended aesthetic • The deep pan accomodates concrete bedding, allowing the quick and easy installation of pavers and reducing the need for cutting pavers • Option of stainless steel or brass decorative edging available on request URBAN TRAFFIC INFILL EZYstack™ Covers & Frames • More durable, reliable and flexible than other materials • High impact resistance • Available in a range of sizes from 300mm-1000mm (for single parts) • Available in circular, rectangular and square configurations Use in infrastructure projects, stormwater and sewer covers. • Also available in multi-part sizes DUCTILE IRON SOLID TOP • Designed to match the surrounding environment • Used in various applications such as carparks, landscape areas, airports and train stations. • Superior strength to weight ratio compared to cast iron • Available with brass and stainless steel edging for decorative purposes • Also available in multi-part sizes DUCTILE IRON INFILL iDS Ductile Iron Range - Solid Tops Class Sl # Part # Description - Solid Top Covers 1 iDS C4545 450 x 450 2 iDSC6045 600 x 450 3 iDSC6060 600 x 600 4 iDSC9060 900 x 600 5 iDSC9090 900 x 900 6 iDSC90120 900 x 1200 7 iDSC120120 1200 x 1200 B/D/G iDS Ductile Iron Range - Infill Covers Class Sl # Part # Description - Solid Top Covers 1 iDS C3030 300 x 300 2 iDSC4545 450 x 450 3 iDSC6045 600 x 450 4 iDSC6060 600 x 600 5 iDSC7575 900 x 600 6 iDSC9090 900 x 900 7 iDSC90120 900 x 1200 B/D/G EZYstack™ Ductile Iron Covers Covers & Frames Range
  • 9. www.burdens.net.au16 17 DS (Integrated Ducting Systems) is an internationally recognised brand providing solutions to the electrical market. Our global focus enables us to bring together the benefits of international experience with local products and partners to provide ongoing solutions in the Australian Infrastructure Market. iDS has been supplying the Australian Electrical infrastructure market for over 20 years sourcing and providing the best in infrastructure materials from supply routes throughout the world. Our range of products are carefully chosen and tested to suit the demands and needs of the Electrical industry - from specifier through to end user. We work closely with our partners combining our market expertise to develop innovative designs and solutions matched with the flexibility of product options Polymer concrete is a versatile pit material proving longevity in a range of different conditions. Once installed, polymer concrete is extremely robust with a comprehensive strength higher than traditional concrete. Polymer provides a chemically resistant solution with excellent thermal properties. iDS™ PC Electrical Cable Pits High Density Polyethylene is a mouldable plastic which can be formed into almost any shape. iDS™ pits utilise an established and trusted method to produce an effective, strong and durable pit with installation and operative solutions in mind. In addition HDPE pits are extremely lightweight, providing on site manual handling solutions for a Health and Safety conscious design which makes the iDS™ plastic pit range the right choice for specifiers. iDS™ HDPE Electrical Cable Pits iDS™ Pit Range • Carparks • Pavements • Driveways • Sports venues Typical Applications • Industrial sites • Urban distribution • Airports • Railways • Landscape areas • Sports fields • Pavements • Lighting pits Typical Applications • Domestic environments • Accidental trafficable locations • CCTV Composite Covers General Description Part No. Description Weight (kg) Length (mm) Width (mm) Depth (mm) COVER DATA - GREY iDS 5BBGY P5 Composite Cover - Blank 20 650 395 50 iDS 5EBGY P5 Composite Cover - Electrical 20 650 395 50 iDS 5CBGY P5 Composite Cover - Communications 20 650 395 50 iDS 5TB P5 Composite Cover - Telstra 20 650 395 50 COVER DATA - BLACK iDS 5BBBK P5 Composite Cover - Blank 20 650 395 50 iDS 5EBBK P5 Composite Cover - Electrical 20 650 395 50 iDS 5CBBK P5 Composite Cover - Communications 20 650 395 50 P5 Composite Cover Class A rating Class B rating P77 Composite Cover Part No. Description Weight (kg) Length (mm) Width (mm) Depth (mm) COVER DATA - GREY iDS 77BBGY P77 Composite Cover - Blank 37 694 694 50 iDS 77EBGY P77 Composite Cover - Electrical 37 694 694 50 iDS 77CBGY P77 Composite Cover - Communications 37 694 694 50 COVER DATA - BLACK iDS 77BBBK P77 Composite Cover - Blank 37 694 694 50 iDS 77EBBK P77 Composite Cover - Electrical 37 694 694 50 iDS 77CBBK P77 Composite Cover - Communications 37 694 694 50 Class A rating Class B rating P6/8 Composite Cover Part No. Description Weight (kg) Length (mm) Width (mm) Depth (mm) COVER DATA - GREY iDS 6/8BBGY P6/8 Composite Cover - Blank 25 647 496 50 iDS 6/8EBGY P6/8 Composite Cover - Electrical 25 647 496 50 iDS 6/8CBGY P6/8 Composite Cover - Communications 25 647 496 50 iDS 6/8TB P6/8 Composite Cover - Telstra 25 647 496 50 COVER DATA - BLACK iDS 6/8BBBK P6/8 Composite Cover - Blank 25 647 496 50 iDS 6/8EBBK P6/8 Composite Cover - Electrical 25 647 496 50 iDS 6/8CBBK P6/8 Composite Cover - Communications 25 647 496 50 Class A rating Class B rating The latest addition to the existing extensive Plastic Pit Cover range is the P5, P77 and P6-8-9 Composite Pit Covers designed and manufactured by iDS to meet new standards and changes in infrastructure specification. Available in a number of formats our composite covers are manufactured in both black and grey to blend into the infrastructure. Additionally we provide a number of livery specific covers for specialist installations. All covers have been tested in accordance with AS3996 DS integrated SYSTEMS DUCTING iDS Pit Range
  • 10. www.burdens.net.au18 19 Concrete Canvas Concrete Canvas is a geosynthetic cementitious mat (GCCM), part of a revolutionary new class of construction materials. It is a flexible, concrete impregnated fabric that hardens on hydration to form a thin, durable, water proof and fire resistant concrete layer. Essentially, it’s concrete on a roll. The material is predominantly used for erosion control applications such as ditch lining and slope protection, offering a faster, more cost effective alternative to conventional concrete and reduces the need for lengthy line possession. User Benefits CC can be laid at a rate of 200sqm/hour, up to 10 times faster than conventional concrete solutions. CC has a working time of 2 hours after hydration and can be installed in wet weather conditions, reducing program disruption. Rapid Install CC is available in man portable rolls for applications with limited access. The concrete is pre-mixed so there is no need for mixing, measuring or compacting. Just add water. Easy to Use The speed and ease of installation mean CC is more cost effective than conventional concrete, with less logistical complexity. Low Project Cost CC is a mass, low carbon technology which uses up to 95% less material than conventional concrete for many applications. Up to 200sqm can be delivered on a single pallet; enough to replace two full mixer trucks Eco Friendly Key Properties CC prevents surface erosion from weathering and has twice the abrasion resistance of OPC. Erosion Protection CC has excellent drape characteristics, allowing the material to conform to organic profile of the substrate making it more homogenous with the surrounding environment. Conforms to Profile CC can be supplied in man portable rolls eliminating the need for plant on site and allowing for installation in areas with restricted access. Prior to hydration, CC layers can be cut to length using basic hand tools, eliminating wastage. Plant Not Required CC acts as an effective weed inhibitor, preventing costly maintenance required for unlined ditches. Reduced Maintenance Moss can grow on the fibrous top surface of CC resulting in it‘greening over’, helping the CC to blend in with its surroundings. CC has a minimum design liffe of 50 years whn installed correctly. Ageing Concrete Canvas In June 2013, Queensland Rail installed Concrete Canvas GCCM on a slope adjacent to a railway line in Wooloowin. Concrete Canvas GCCM was being trialed as a protective covering for the slope, allowing Queensland Rail to assess its suitability for permantly eliminating vegetation from high risk locations within the rail corridor. Prior to installation the project site was cleared of all vegetation and debris, subsurface drainage was installed and the slopes re-graded. Bulk rolls of all three thicknesses of Concrete Canvas GCCM were then delivered to site and dispensed using a crane truck and spreader beam. Once laid and cut to length, ground pegs were used to fix the Concrete Canvas GCCM to the crest and toe of the slope whilst adjacent layers were branded together using silkaflex pro and fixed with steel screws. The Concrete Canvas GCCM was then hydrated using a water truck. Queensland Rail described the installation as successful and stated that Concrete Canvas GCCM met all installation expectations. There was also no need for specialist training or equipment to complete the project which assisted in reducing project cost as well as avoiding any associated logistical difficulties with men or equipment. Queensland Rail - Case Study Concrete Canvas
  • 11. www.burdens.net.au20 21 Taskwell Led lighting for the Rail & Mining industry needs to meet some of the highest standards for both performance and safety, and therefore choosing the correct lighting manufacturer is critical to the long term succeed of any lighting upgrade project, where not only reduced energy consumption but also environmental improvement and improved passenger safety is also desired. Taskwell Aus. PTY, as part of Dowin Global group of companies, combines the most advanced LED lighting solutions. From Railway carriage lighting, through tunnel and outdoor area lighting, to general illumination of offices and temporary accommodations, Taskwell has the best products, to suit the toughest of environments. Carriage Platform Tunnel Taskwell Light Range LED Lighting Technology Taskwell Model Input Voltage Power Lumen CCT CRI PF Size DG-PLV40W-0606-D AC220-240V 40W 4000 LM 2700-6500K 80 ≥0.9 121x29mm DG-PLV40W-1203-D AC220-240V 40W 4000 LM 2700-6500K 80 ≥0.9 171x29mm DG-PLV72W-1206-D AC220-240V 72W 7200 LM 2700-6500K 80 ≥0.9 226x29mm LED Flat Panel Light Model Input Voltage Power Lumen CCT CRI PF Size DG-P65F2-20-X AC100-240V 20W 1700 LM 2700-6500K 80 ≥0.9 730x500x280mm DG-P65F4-40-X AC100-240V 40W 3400 LM 2700-6500K 80 ≥0.9 1340x500x280mm DG-P65F5-60-X AC100-240V 60W 5000 LM 2700-6500K 80 ≥0.9 1640x500x280mm LED Multifunctional Tri-proof Batten Model Input Voltage Power Lumen CCT CRI PF Beam Angle Dimmable DG-L-100W AC220-240V 100W 12000 LM 2700-6500K 70 ≥0.9 90°/120° Optional DG-L-150W AC220-240V 150W 18000 LM 2700-6500K 70 ≥0.9 90°/120° Optional DG-L-200W AC220-240V 200W 24000 LM 2700-6500K 70 ≥0.9 90°/120° Optional LED High Bay Light Model Input Voltage Power Lumen CCT CRI PF Size DG-32A-1 AC100-240V 60W 9000 LM 3000-5000K 70 ≥0.95 445x365x165 DG-32A-2 AC100-240V 85/110W 16500 LM 3000-5000K 70 ≥0.95 525x365x165/605x365x165 DG-32A-3 AC100-240V 150W 22500 LM 3000-5000K 70 ≥0.95 685x365x165 LED Street Light
  • 12. www.burdens.net.au22 23 Street Furniture Burdens Australia in conjunction with our street furniture partners, designs, imports, sources, stocks and supplies a huge selection of exterior street furniture products for both internal and external spaces. We provide a bespoke manufacturing and fabricating service for those difficult to source solutions including exterior lighting (including LEDs) and highways products. Street Furniture Range Geomere Street Furniture Clasico Radium Zen Film Time
  • 13. Head Office 57 Distinction Road Wangara WA 6065 Phone: (08) 9302 4077 Fax: (08) 9302 1677 Email: sales@burdens.net.au Queensland Office Unit 2/47 Commerce Circuit Yatala QLD 4207 Phone: (07) 3287 5166 Fax: (07) 3804 6166 Email: qldsales@burdens.net.au Victoria Office Unit 2/21 Beverage Drive Tullamarine VIC 3043 Ph: (03) 9330 2752 Fax: (08) 9302 1677 Email: vicsales@burdens.net.au LIT102 VERSION 4