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Mrs.Pooja Bhandare
Assistant Professor
G H Raisoni university
Saikheda
PHARMACEUTICAL MICROBIOLOGY (BP303T)
Unit-Ii
Part-2
Study of principle, procedure, merits, demerits and applications of physical,
chemical gaseous, radiation and mechanical method of sterilization.
Content:
•Study of principle, procedure, merits, demerits and
applications of physical, chemical gaseous, radiation and
mechanical method of sterilization.
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Sample Footer Text 2
Sterilization
• Sterilization is the complete removal of microorganisms from an
object or surfaces.
• Sterilization is obtained when microorganisms are subjected to
antimicrobial agents for sufficient time and at optimum conditions.
• Some physical methods associated with sterilization are explained
below
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1.PHYSICAL METHODS OF STERILIZATION
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1.HEAT STERILIZATION
• Heat sterilization is the most effective and widely used method of sterilization, where the
bactericidal activity results through the destruction of enzymes and other essential cell constituents.
• The effects of heat sterilization occur more rapidly in a fully hydrated state, as it requires a lower
heat input, with low temperature and less time, under high humidity conditions where the
denaturation and hydrolysis reactions are predominant, rather than in the dry state where oxidative
changes take place.
• Under circumstances where thermal degradation of a product is possible, it can usually be
minimized by adopting a higher temperature range, as the shorter exposure times generally result in
a lower partial degradation.
• This method of sterilization is applicable to thermostable products. Still, it can be applied to both
moisture-sensitive and moisture-resistant products, for which dry (160–180°C) and moist (121–
134°C) heat sterilization procedures are respectively used.
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A) DRY HEAT STERILIZATION
• Dry sterilization is the process of removing microorganisms by applying moisture free heat
which is appropriate for moisture-sensitive substances.
• The dry heat sterilization process is based on the principle of conduction; that is the heat is
absorbed by the outer surface of an item and then passed onward to the next layer.
Ultimately, the entire item reaches the proper temperature needed to achieve sterilization.
• Dry moisture-less heat destroys microorganisms by causing denaturation of proteins and
also lyses the proteins in many organisms, causes oxidative free radical damage, causes
drying of cells, and can even burn them to ashes, as in incineration
• Dry heat sterilization is used for the sterilization of materials which are difficult to sterilize
by moist heat sterilization for several reasons.
• Substances like oil, powder, and related products cannot be sterilized by moist heat because
moisture cannot penetrate into deeper parts of oily materials, and powders are destroyed by
moisture.
• Similarly, laboratory equipment like Petridishes and pipettes are challenging to sterilize by
moist heat due to the penetration problem.
• The lethal effects of dry heat on microorganisms are primarily due to oxidative processes
which are less effective when compared to the hydrolytic damage that results from
exposure to steam in moist heat sterilization.
• Thus, in dry heat sterilization usually higher temperatures in the range 160–180°C are
employed and also require exposure times of up to 2 hours depending upon the temperature
employed.
• This principle is used in instruments like hot air oven and incineration, which generates
very hot moisture-free air.
• The primary industrial application of dry heat sterilization is in the sterilization of glass bottles
which are to be filled aseptically
• In addition to the fact that this method achieves an adequate sterility assurance level, this
method also destroys bacterial endotoxins (which are the products of Gram-negative bacteria
also called pyrogens, which cause fever when injected into the body) which are difficult to
eliminate through other sterilization techniques.
• For the purposes of depyrogenation of glass, temperatures of approximately 250°C are used.
• There are different types of dry heat sterilization which are explained below:
1. Red heat
2. Flaming
3. Incineration
4. Hot air oven
1. RED HEAT
• Red heat sterilization is the process of instant sterilization by holding
the instruments in a Bunsen flame till they become red hot.
• This method is based on dry heat sterilization is commonly used for
sterilization of instruments like incubation loops, wires, and points of
forceps.
• This process ensures effective sterilization; however, it is only limited
to substances that can endure heating until redness in flame.
2. FLAMING
•Flaming is a type of dry sterilization that involves exposure
of metallic objects to flame for some time where the flame
burns microbes and other dust presents in the instrument.
•In the case of flaming, the instrument is dipped in alcohol or
spirit before burning it in a gas flame.
•This process doesn’t ensure sterility and is not as effective
as red heat sterilization.
3. INCINERATION
• Incineration is the process of sterilization along with a
significant reduction in the volume of the wastes.
• It is usually conducted during the final disposal of the hospital
or other residues.
• The scraps are heated till they become ash which is then
disposed of later.
• This process is conducted in a device called incinerator.
4. HOT AIR OVEN
• Hot air oven is a method of dry heat sterilization which allows the sterilization of objects that cannot
be sterilized by moist heat.
• It uses the principle of conduction in which the heat is first absorbed by the outer surface and of the
item to be sterilized, which then penetrates to the center, until the entire item reaches the desired
temperature into the inner layer.
• A hot air oven consists of an insulated chamber that contains a fan, thermocouples, temperature
sensor, shelves and door locking controls.
• A holding period of 160°C for 120 minutes is necessary sterilize glassware, foreceps, scissors,
scalpels, all glass syringes, swabs and some pharmaceutical product such as liquid paraffin, dusting
powder, fats and grease.
• A fan is fitted inside to insure even distribution of air and elimination of air pockets.
• The chamber should not be overloaded. Free circulation of air in between objects should be insured
• Glassware should be perfectly dry and wrapped in kraft paper before being placed in oven.
• The oven must be cool slowly for about 2 hrs before the door is opened, since the glassware
may cracked by sudden cooling.
• Normally the spores as well as the vegetative forms of all microorganisms are killed in two
hrs at temperature at 160°C.
• The relation between the temperature and relative time required for sterilization in hot air
oven in given table.
Temperature (°C) Time (Minutes)
170°C. 60
160°C. 120
150°C. 150
140°C. 180
• Merits
1. Simple and easy in use
2. It dose not release any harmful flames
• Demerits
1. Not suitable for surgical dressing, rubbers, plastic , volatile and heat liable substance
• Application:-
1. Used to sterilized glassware, forceps, scalpels, scissors, spatula etc
2. Also for some pharmaceutical substances such as glycerin, fixed oil, liquid paraffin,
propylene glycol etc
3. Also used for some dusting powder such as kaolin, talc, zinc oxide, starch etc
B) MOIST HEAT STERILIZATION
• Sterilization by moist heat means killing of microorganisms
with hot water and steam.
• The lethal effect of moist heat is due to denaturation and
coagulation of proteins.
• Moist heat sterilization divided into three forms.
1)Temperature below 100°C
2)Temperature at 100°C
3)Temperature above100°C
1. Temperature below100°C
• The sterilization technique employed at a temperature below 100°C involves pasteurization.
• In this process, all non-spore forming microbes are killed in milk by subjecting the milk to a temperature of
63°C for 30 minutes (the holder method) or 73°C for 20 seconds (the flash method).
• In pasteurization, however, not all the pathogenic organisms are killed. The principle of pasteurization is the
logarithmic reduction in the number of viable microbes so that they can no longer cause diseases.
• All mesophilic non-sporing bacteria can be killed by exposure to a moist heat at 60°C for half an hour with
the exception of some organisms which require different temperature-time cycles.
• The milk is not heated above its boiling point as the milk might curdle, and its nutritional value might be
destroyed.
• Besides milk, other fluids and equipment like vaccines of non-sporing bacteria are also pasteurized at 60°C
for 1 hour in special water baths.
• Similarly, serum and body fluids with congealable proteins are also sterilized at 56°C for 1 hour in water
baths.
2. Temperature at 100°C
• Boiling at 100°C is a moist heat sterilization technique that doesn’t ensure complete
sterility, but is enough for the removal of pathogenic vegetative microbes and some spores.
• In this case, the items to be sterilized are immersed in boiling distilled water for 30-40
minutes.
• Distilled water is preferred because hard water might result in the formation of a film of
calcium salts on the instruments.
• Tyndallization is a method that is used for sterilization of media with sugar and gelatin at
100°C for 30 minutes on three successive days so as to preserve sugar which might be
decomposed at a higher temperature.
• Moist heat at 100°C is applicable for contaminated dishes, beddings, pipettes, and other
instruments that are not soiled or contaminated as well as for objects that are temperature
sensitive.
3. Temperature above100°C
• Moist heat sterilization above 100°C involves sterilization by steam under pressure.
• Water usually boils at 100°C under normal atmospheric pressure (760 mm of Hg);
however, the boiling point of water increases if the pressure is to be increased.
• This principle is employed in an autoclave where the water boils at 121°C at the
pressure of 15 psi or 775 mm of Hg.
• As a result, the steam under pressure has a higher penetrating power. When this steam
comes in contact on the surface, it kills the microbes by giving off latent heat.
• The condensed liquid ensures the moist killing of the microbes.
• Autoclaves are used for the sterilization of contaminated instruments along with
different culture media as it ensures complete sterility
Temperature Steam
pressure(Ib/sq.inch)
Holding time (
Minutes)
115-118 10 30
121-124 15 15
126-129 20 10
135-138 30 3
• Merits
1. It is very effective
2. It is quicker in heating up the exposed articles(material)
3. It provide greater leather action of moist heat
• Demerits
1. Not suitable for anhydrous material such as powder, oil, fats etc
2. Not suitable for heat liable substance, which cannot with stand heating at 115°C and
above
• Application:-
1. It is used to sterilization bacteriological media, heat stable liquid, saline solution, heat
resistance equipment and instrument glassware, filters, rubber product etc
RADIATION METHODS OF STERILIZATION (IRRADIATION )
• Irradiation is the process of exposing surfaces and objects to
different kinds of radiation for sterilization.
•Mainly electromagnetic radiation is used for sterilization.
•The major target for these radiations is considered to be
microbial DNA, where damage occurs as a result of
ionization and free radical production (gamma-rays and
electrons) or excitation (UV light).
NON IONIZING
1. INFRARED RADIATION
• Infrared radiation (IR) is a method of thermal sterilization in which the radiation is
absorbed and then converted into heat energy.
• For this purpose, a tunnel containing an IR source is used. The instruments and
glassware to be sterilized are kept in a tray are then passed through the tunnel on a
conveyer belt, moving at a controlled speed.
• During this movement, the instruments will be exposed to the radiation, which will
result in a temperature of about 180°C for about 17 minutes.
• IR is applicable for mass sterilization of packaged items like syringes and catheters.
2. ULTRAVIOLET RADIATION
• Ultraviolet radiation includes light rays from 150-3900 Å, of which 2600 Å has the
highest bactericidal effect.
• Non-ionizing waves have a very little penetration power, so microorganisms only on the
surface are killed.
• Upon exposure, these waves are absorbed by many materials, particularly nucleic acids.
• The waves, as a result, cause the formation of pyrimidine dimers which bring error in
DNA replication and cause the death of microbes by mutation.
• UV radiation owing to its poor penetrability of conventional packaging materials is
unsuitable for sterilization of pharmaceutical dosage forms.
• It is, however, applied in the sterilization of air, for the surface sterilization of aseptic
work areas, and the treatment of manufacturing-grade water.
B) IONIZING RADIATION
• X-ray and gamma rays are the commonly used ionizing radiation for sterilization.
• These are high energy radiation which causes ionization of various substances along with
water.
• The ionization results in the formation of a large number of toxic O2 metabolites like
hydroxyl radical, superoxide ion, and H2O2 through ionization of water.
• These metabolites are highly oxidizing agents and kill microorganisms by oxidizing various
cellular components.
• With ionizing radiation, microbial resistance decreases with the presence of moisture or
dissolved oxygen (as a result of increased free radical production) and also with elevated
temperatures.
• Radiation sterilization is generally exposed to items in the dried state which include surgical
instruments, sutures, prostheses, unit-dose ointments, plastic syringes, and dry
pharmaceutical products.
• Merits
1. Helpful for sterilization of heat sensitive materials.
2. It is less time consuming
3. It is very effective for reduction of air-born contamination
4. Probably all bacteria kills.
• Demerits
1. Not suitable for anhydrous material such as powder, oil, fats etc
2. Not suitable for heat liable substance, which cannot with stand heating at 115°C and above
• Application:-
1. It is used to sterilization bacteriological media, heat stable liquid, saline solution, heat
resistance equipment and instrument glassware, filters, rubber product etc
3. Mechanical Sterilization (Filtration)
• This is non-thermal method of sterilization used widely in the pharmaceutical
industry where heat-liable solutions are to be sterilized.
• This is useful large volume of solutions like eye drop, antibiotic solutions, sera
and carbohydrate solution.
• The process of sterilization by filtration consist of the following main stages
for solution.
1. Passage the solution through a previously sterilized bacteria pore filter unit.
2. Aseptic transfer of the filtrate to sterile containers which are then sealed
aseptically.
3. Testing of sample for sterility.
• Filter efficiencies are affected by their pore size, wall thickness, filtration rate,
positive or negative pressure and nature of liquid to be filtered.
• When pharmaceutical product is sterilized by filtration, a sterile technique must be
maintained throughout the operation and the filters together with all the assembly
must be sterilized before use.
• The following type of filters have been used for sterilization of different
pharmaceuticals.
I. Asbestos filter
II. Sintered glass filter (Fritted glass filter/Morton filter)
III.Filter candles (ceramic/ Berkefield filter)
IV.Membrane filter (Millipore/ ultra filter)
1. Asbestos filter
•Made up of asbestos such as magnesium
silicate
• Examples- Seitz and Sterimat filters
•Disposable, single-use discs in different
grades
•Tend to alkalinize the filtered fluid
•Use limited, carcinogenic potential of
asbestos
2.Sinteredglass filter (Fritted glass filter/Morton filter)
• Borosilicate glass is finely powdered in a ball mill and packed into disc
moulds and heated until suitable adhesion take place between the
granules.
• The sintered discs are finally fused into funnels of a suitable size and
shape.
• Sintered glass filters are available in several different porosities but for
filtration sterilization a number or grade 5 or 5 on 3 must be used.
• They have low absorptive property and can be cleaned easily.
• They have brittle and expensive and have small area of filtration
3. Filter candles (ceramic/Berkefield filter)
• These are manufactured in different grades of porosity and have been used widely
for purification of water for industrial and drinking purposes.
• They are made of either porous porcelain or kieselghur.
• They are usually encountered as cylindrical candles with comparatively thick
walls.
• These are depth filters with cellular walls and are available in various sizes,
• The filter is fixed to the filter assembly and placed in a mantle.
• The liquid to be filtered is poured into the mantle where vacuum forces it through
the filter
• After filtration, filter candle is removed from the assembly and filterate is trafered
to a sterile container
• This filter is inexpensive and available in different sizes
4.Membrane filter (Millipore/ ulta filter)
• Made up of Cellulose acetate, Cellulose nitrate, Polycarbonate ,
Polyvinylidene fluoride, Other synthetic materials
• Widely used, circular porous membranes, usually 0.1 mm thick
• Variety of pore sizes (0.015–12 μm) •
• Membranes with pores about 0.2 μm are used, smaller than the size
of bacteria
• Uses of membrane filters
1. Sterilize pharmaceutical substances, ophthalmic solutions, liquid
culture media, oils, antibiotics, and other heat-sensitive solutions •
2. To obtain bacterial free filtrates of clinical specimens for virus
isolation •
3. To separate toxins and bacteriophages from bacteria
CHEMICAL STERILIZATION
• Chemical Sterilization is the process of removal of microorganisms by the use of
chemical bactericidal agents.
• Even if physical methods of sterilization are more appropriate for effective sterilization,
it is not always appropriate to use for heat-sensitive materials like plastics, fiber optics,
and biological specimens.
• Under such conditions, chemical either in liquid or gaseous state can be used for
sterilization. However, it is crucial to ensure that the materials undergoing sterilization
are compatible with the chemical being used.
• Besides, it is important to adopt safety rules in the workplace safety during the use of
chemical agents.
• The chemical method of sterilization can be categorized as liquid and gaseous
sterilization.
LIQUIDSTERILIZATION
• Liquid sterilization is the process of sterilization which involves
the submerging of equipment in the liquid sterilize to kill all
viable microorganisms and their spores.
• Although liquid sterilization is not as effective as gaseous
sterilization, it is appropriate in conditions where a low level of
contamination is present. Different liquid chemicals used for
liquid sterilization includes the following
1. ALCOHOLS:
• Mode of action:
Alcohols dehydrate cells, disrupt membranes and cause coagulation of protein
• Examples:
Ethyl alcohol, isopropyl alcohol and methyl alcohol
• Application:
i. 70% ethyl alcohol (spirit) is used as antiseptic on skin
ii. Isopropyl alcohol is preferred to ethanol •
iii. Also used to disinfect surfaces • Used to disinfect clinical thermometers •
iv. Methyl alcohol kills fungal spores, hence is useful in disinfecting inoculation hoods
• Disadvantages:
Skin irritant, volatile (evaporates rapidly), inflammable
2.ALDEHYDES:
• Mode of action:
Acts through alkylation of amino-, carboxyl- or hydroxyl group, damages nucleic acids. It kills all
microorganisms, including spores
• Examples:
Formaldehyde, Glutaraldehyde
• Application:
i. Bactericidal, sporicidal, and also effective against viruses •
ii. Can also be used as chemical sterilants 40% Formaldehyde (formalin): for surface disinfection and
fumigation
iii. 10% formalin with 0.5% tetraborate sterilizes clean metal instruments 2% glutaraldehyde •
iv. To disinfect hospital and laboratory equipments •
v. An exposure of at least 3 hours at alkaline pH is required for action by glutaraldehyde •
vi. Especially effective against tubercle bacilli, fungi, and viruses
3.PHENOL:
• Mode of action:
Act by disruption of membranes, precipitation of proteins and inactivation of enzymes
• Examples:
5% phenol, 1-5% Cresol, 5% Lysol, hexachlorophene, chlorhexidine, chloroxylenol
• Applications:
i. As disinfectants at high concentration and as antiseptics at low concentrations
ii. Bactericidal, fungicidal, but are inactive against spores and most viruses
iii. Effective in the presence of organic material and remain active on surfaces long after
application
4. HALOGENS:
• Mode of action:
Oxidizing agents and cause damage by oxidation of essential sulfydryl groups of
enzymes.
Chlorine reacts with water to form hypochlorous acid, microbicidal.
• Examples:
Chlorine compounds (chlorine, bleach, hypochlorite) and iodine compounds (tincture
iodine, iodophores)
• Application:
i. Effective disinfectants and antiseptics
ii. Microbicidal
iii. Also sporicidal with longer exposure
5. HEAVYMETALS:
• Mode of action: Act by precipitation of proteins and oxidation of sulfydryl
groups They are bacteriostatic
• Examples:
Mercuric chloride, silver nitrate, copper sulfate, organic mercury salts (e.g.,
mercurochrome, merthiolate)
• Applications:
Silver compounds as antiseptics
Silver sulfadiazine for burns
Silver nitrate in eye infection
Merthiolate in 1:10000 -preservation of serum
Copper salts as a fungicide
5. SURFACE ACTIVE AGENTS:
• Mode of actions:
Disrupt membrane resulting in leakage of cell constituents
• Examples:
• Soaps or detergents, anionic or cationic
• Anionic detergents- soaps and bile salts
• Cationic detergents are known as quaternary ammonium compounds (or quat) •
• Cetrimide and benzalkonium chloride act as cationic detergents
• Application:
active against vegetative cells, Mycobacteria and enveloped viruses
As disinfectants at dilution of 1-2% for domestic use and in hospitals
6. DYES:
• Acridine dyes, Aniline dyes
• Act by interfering with the synthesis of nucleic acids and proteins in bacterial cells
• Acridine dyes such as acriflavin and aminacrine
• More effective against gram positive bacteria than gram negative bacteria and are more
bacteriostatic in action
• •Aniline dyes (such as gentian violent, crystal violet, and malachite green)
• •Also more active against Gram-positive bacteria than against Gramnegative organisms
• Applications:
i. Topically as antiseptics, on skin treat bacterial skin infections
ii. The dyes are used as selective agents in certain selective media
GASEOUS STERILIZATION
• Gaseous sterilization involves the process of exposing equipment or devices to different
gases in a closed heated or pressurized chamber.
• Gaseous sterilization is a more effective technique as gases can pass through a tiny orifice
and provide more effective results.
• Besides, gases are commonly used along with heat treatment which also facilitates the
functioning of the gases.
• However, there is an issue of release of some toxic gases during the process which needs
to be removed regularly from the system.
• The mechanism of action is different for different types of gases. Some of the common
gases used for gaseous sterilization are explained below.
1. ETHYLENE OXIDE
• Ethylene sterilize, pasteurize, or disinfect different types of equipment and surfaces
because of its wide range of compatibility with different materials.
• EO treatment often replaces other sterilization techniques like heat, radiation, and even
chemicals in cases where the objects are sensitive to these techniques.
• This method is a widespread method used for almost 70% of all sterilizations and around
50% for disposable medical devices.
• The mechanism of antimicrobial action of this gas is assumed to be through the
alkylation of sulphydryl, amino, hydroxyl, and carboxyl groups on proteins and imino
groups of nucleic acids.
• EO treatment is usually conducted at the temperature range of 30-60°C for several hours
which aids in the activity of the gas.
• The efficacy of the gas depends on the concentration of gas available for each article
which is greatly assisted by the good penetrating nature of the gas, which diffuses
readily into many packaging materials including rubber, plastics, fabric, and paper.
• Ethylene oxide kills all known microorganisms, such as bacteria (including spores),
viruses, and fungi (including yeasts and molds), and is compatible with almost all
materials even when repeatedly applied.
• This process, however, is not without drawbacks as the level of gas in the sterilizer goes
on decreasing due to absorption, and the treated articles need to undergo a process of
desorption to remove the toxic residual wastes
• Organisms are more resistant to ethylene oxide treatment in a dried state, as are those
protected from the gas by inclusion in crystalline or dried organic deposits.
2. FORMALDEHYDE
• Formaldehyde is another important highly reactive gas which is used for sterilization.
• This gas is obtained by heating formalin (37%w/v) to a temperature of 70-80°C.
• It possesses broad-spectrum biocidal activity and has found application in the
sterilization of reusable surgical instruments, specific medical, diagnostic and
electrical equipment, and the surface sterilization of powders.
• Formaldehyde doesn’t have the same penetrating power of ethylene oxide but works
on the same principle of modification of protein and nucleic acid.
• As a result of the low penetrating power, its use is often limited to paper and cotton
fabrics.
• Formaldehyde can generally be detected by smell at concentrations lower than those
permitted in the atmosphere and thus can be detected during leakage or other such
accidents.
3. NITROGEN DIOXIDE
• Nitrogen dioxide is a rapid and effective sterilant that can be used for the
removal of common bacteria, fungi, and even spores.
• NO2 has a low boiling point (20°C) which allows a high vapor pressure at
standard temperature.
• This property of NO2 enables the use of the gas at standard temperature
and pressure.
• The biocidal action of this gas involves the degradation of DNA by the
nitration of phosphate backbone, which results in lethal effects on the
exposed organism as it absorbs NO2.
• An advantage of this gas is that no condensation of the gas occurs on the surface of the devices because
of the low level of gas used and the high vapor pressure. This avoids the need for direct aeration after
the process of sterilization.
• Nitrogen dioxide is a rapid and effective sterilant that can be used for the removal of common bacteria,
fungi, and even spores.
• NO2 has a low boiling point (20°C) which allows a high vapor pressure at standard temperature.
• This property of NO2 enables the use of the gas at standard temperature and pressure.
• The biocidal action of this gas involves the degradation of DNA by the nitration of phosphate backbone,
which results in lethal effects on the exposed organism as it absorbs NO2.
• An advantage of this gas is that no condensation of the gas occurs on the surface of the devices because
of the low level of gas used and the high vapor pressure. This avoids the need for direct aeration after
the process of sterilization.
4. OZONE
• Ozone is a highly reactive industrial gas that is commonly used to sterilize air and water
and as a disinfectant for surfaces.
• Ozone is a potent oxidizing property that is capable of destroying a wide range of
organisms including prions, without the use of hazardous chemicals as ozone is usually
generated from medical-grade oxygen.
• Similarly, the high reactivity of ozone allows the removal of waste ozone by converting the
ozone into oxygen by passing it through a simple catalyst.
• However, because ozone is an unstable and reactive gas, it has to be produced on-site,
which limits the use of ozone in different settings.
• It is also very hazardous and thus only be used at a concentration of 5ppm, which is 160
times less than that of ethylene oxide.
5. HYDROGENPEROXIDE
• Hydrogen peroxide is a liquid chemical sterilizing agent which is a strong oxidant and can
destroy a wide range of microorganisms.
• It is useful in the sterilization of heat or temperature-sensitive equipment like endoscopes.
In medical applications, a higher concentration (35-90%) is used.
• H2O2 has a short sterilization cycle time as these cycles are as short as 28 minutes where
ethylene oxide has cycles that as long as 10-12 hours.
• However, hydrogen peroxide has drawbacks like low material compatibility, lower capacity
of penetration, and associated health risks.
• Vaporized hydrogen peroxide (VHP) is used to sterilize largely enclosed and sealed areas,
such as entire rooms and aircraft interiors.
6. GLUTERALDEHYDE
• Gluteraldehyde is an accepted liquid sterilizing agent which requires
comparatively long immersion time. For the removal of all spores, it
requires as long as 22 hours of immersion time.
• The presence of solid particles further increases the immersion time.
• The penetration power is also meager as it takes hours to penetrate a block
of tissues.
• The use of gluteraldehyde is thus limited to certain surfaces with less
contamination
7. HYPOCHLORITE SOLUTION
• Hypochlorite solution, which is also called liquid bleach, is another liquid chemical that
can be used as a disinfectant, even though sterilization is difficult to obtain with this
chemical.
• Submerging devices for a short period in liquid bleach might kill some pathogenic
organisms but to reach sterilization submersion for 20-24 hours is required.
• It is an oxidizing agent and thus acts by oxidizing organic compounds which results in the
modification of proteins in microbes which might ultimately lead to death.
• Appropriate concentrations of hypochlorite can be used for the disinfection of
workstations and even surfaces to clean blood spills and other liquids.

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Study of principle, procedure, merits, demerits and applications of physical, chemical gaseous, radiation and mechanical method of sterilization.

  • 1. Mrs.Pooja Bhandare Assistant Professor G H Raisoni university Saikheda PHARMACEUTICAL MICROBIOLOGY (BP303T) Unit-Ii Part-2 Study of principle, procedure, merits, demerits and applications of physical, chemical gaseous, radiation and mechanical method of sterilization.
  • 2. Content: •Study of principle, procedure, merits, demerits and applications of physical, chemical gaseous, radiation and mechanical method of sterilization. 12/8/2022 Sample Footer Text 2
  • 3. Sterilization • Sterilization is the complete removal of microorganisms from an object or surfaces. • Sterilization is obtained when microorganisms are subjected to antimicrobial agents for sufficient time and at optimum conditions. • Some physical methods associated with sterilization are explained below 12/8/2022 Sample Footer Text 3
  • 4. 1.PHYSICAL METHODS OF STERILIZATION 12/8/2022 Sample Footer Text 4
  • 5. 1.HEAT STERILIZATION • Heat sterilization is the most effective and widely used method of sterilization, where the bactericidal activity results through the destruction of enzymes and other essential cell constituents. • The effects of heat sterilization occur more rapidly in a fully hydrated state, as it requires a lower heat input, with low temperature and less time, under high humidity conditions where the denaturation and hydrolysis reactions are predominant, rather than in the dry state where oxidative changes take place. • Under circumstances where thermal degradation of a product is possible, it can usually be minimized by adopting a higher temperature range, as the shorter exposure times generally result in a lower partial degradation. • This method of sterilization is applicable to thermostable products. Still, it can be applied to both moisture-sensitive and moisture-resistant products, for which dry (160–180°C) and moist (121– 134°C) heat sterilization procedures are respectively used. 12/8/2022 Sample Footer Text 5
  • 6. A) DRY HEAT STERILIZATION • Dry sterilization is the process of removing microorganisms by applying moisture free heat which is appropriate for moisture-sensitive substances. • The dry heat sterilization process is based on the principle of conduction; that is the heat is absorbed by the outer surface of an item and then passed onward to the next layer. Ultimately, the entire item reaches the proper temperature needed to achieve sterilization. • Dry moisture-less heat destroys microorganisms by causing denaturation of proteins and also lyses the proteins in many organisms, causes oxidative free radical damage, causes drying of cells, and can even burn them to ashes, as in incineration • Dry heat sterilization is used for the sterilization of materials which are difficult to sterilize by moist heat sterilization for several reasons. • Substances like oil, powder, and related products cannot be sterilized by moist heat because moisture cannot penetrate into deeper parts of oily materials, and powders are destroyed by moisture.
  • 7. • Similarly, laboratory equipment like Petridishes and pipettes are challenging to sterilize by moist heat due to the penetration problem. • The lethal effects of dry heat on microorganisms are primarily due to oxidative processes which are less effective when compared to the hydrolytic damage that results from exposure to steam in moist heat sterilization. • Thus, in dry heat sterilization usually higher temperatures in the range 160–180°C are employed and also require exposure times of up to 2 hours depending upon the temperature employed. • This principle is used in instruments like hot air oven and incineration, which generates very hot moisture-free air.
  • 8. • The primary industrial application of dry heat sterilization is in the sterilization of glass bottles which are to be filled aseptically • In addition to the fact that this method achieves an adequate sterility assurance level, this method also destroys bacterial endotoxins (which are the products of Gram-negative bacteria also called pyrogens, which cause fever when injected into the body) which are difficult to eliminate through other sterilization techniques. • For the purposes of depyrogenation of glass, temperatures of approximately 250°C are used. • There are different types of dry heat sterilization which are explained below: 1. Red heat 2. Flaming 3. Incineration 4. Hot air oven
  • 9. 1. RED HEAT • Red heat sterilization is the process of instant sterilization by holding the instruments in a Bunsen flame till they become red hot. • This method is based on dry heat sterilization is commonly used for sterilization of instruments like incubation loops, wires, and points of forceps. • This process ensures effective sterilization; however, it is only limited to substances that can endure heating until redness in flame.
  • 10. 2. FLAMING •Flaming is a type of dry sterilization that involves exposure of metallic objects to flame for some time where the flame burns microbes and other dust presents in the instrument. •In the case of flaming, the instrument is dipped in alcohol or spirit before burning it in a gas flame. •This process doesn’t ensure sterility and is not as effective as red heat sterilization.
  • 11. 3. INCINERATION • Incineration is the process of sterilization along with a significant reduction in the volume of the wastes. • It is usually conducted during the final disposal of the hospital or other residues. • The scraps are heated till they become ash which is then disposed of later. • This process is conducted in a device called incinerator.
  • 12. 4. HOT AIR OVEN • Hot air oven is a method of dry heat sterilization which allows the sterilization of objects that cannot be sterilized by moist heat. • It uses the principle of conduction in which the heat is first absorbed by the outer surface and of the item to be sterilized, which then penetrates to the center, until the entire item reaches the desired temperature into the inner layer. • A hot air oven consists of an insulated chamber that contains a fan, thermocouples, temperature sensor, shelves and door locking controls. • A holding period of 160°C for 120 minutes is necessary sterilize glassware, foreceps, scissors, scalpels, all glass syringes, swabs and some pharmaceutical product such as liquid paraffin, dusting powder, fats and grease. • A fan is fitted inside to insure even distribution of air and elimination of air pockets. • The chamber should not be overloaded. Free circulation of air in between objects should be insured
  • 13. • Glassware should be perfectly dry and wrapped in kraft paper before being placed in oven. • The oven must be cool slowly for about 2 hrs before the door is opened, since the glassware may cracked by sudden cooling. • Normally the spores as well as the vegetative forms of all microorganisms are killed in two hrs at temperature at 160°C. • The relation between the temperature and relative time required for sterilization in hot air oven in given table. Temperature (°C) Time (Minutes) 170°C. 60 160°C. 120 150°C. 150 140°C. 180
  • 14.
  • 15. • Merits 1. Simple and easy in use 2. It dose not release any harmful flames • Demerits 1. Not suitable for surgical dressing, rubbers, plastic , volatile and heat liable substance • Application:- 1. Used to sterilized glassware, forceps, scalpels, scissors, spatula etc 2. Also for some pharmaceutical substances such as glycerin, fixed oil, liquid paraffin, propylene glycol etc 3. Also used for some dusting powder such as kaolin, talc, zinc oxide, starch etc
  • 16. B) MOIST HEAT STERILIZATION • Sterilization by moist heat means killing of microorganisms with hot water and steam. • The lethal effect of moist heat is due to denaturation and coagulation of proteins. • Moist heat sterilization divided into three forms. 1)Temperature below 100°C 2)Temperature at 100°C 3)Temperature above100°C
  • 17. 1. Temperature below100°C • The sterilization technique employed at a temperature below 100°C involves pasteurization. • In this process, all non-spore forming microbes are killed in milk by subjecting the milk to a temperature of 63°C for 30 minutes (the holder method) or 73°C for 20 seconds (the flash method). • In pasteurization, however, not all the pathogenic organisms are killed. The principle of pasteurization is the logarithmic reduction in the number of viable microbes so that they can no longer cause diseases. • All mesophilic non-sporing bacteria can be killed by exposure to a moist heat at 60°C for half an hour with the exception of some organisms which require different temperature-time cycles. • The milk is not heated above its boiling point as the milk might curdle, and its nutritional value might be destroyed. • Besides milk, other fluids and equipment like vaccines of non-sporing bacteria are also pasteurized at 60°C for 1 hour in special water baths. • Similarly, serum and body fluids with congealable proteins are also sterilized at 56°C for 1 hour in water baths.
  • 18. 2. Temperature at 100°C • Boiling at 100°C is a moist heat sterilization technique that doesn’t ensure complete sterility, but is enough for the removal of pathogenic vegetative microbes and some spores. • In this case, the items to be sterilized are immersed in boiling distilled water for 30-40 minutes. • Distilled water is preferred because hard water might result in the formation of a film of calcium salts on the instruments. • Tyndallization is a method that is used for sterilization of media with sugar and gelatin at 100°C for 30 minutes on three successive days so as to preserve sugar which might be decomposed at a higher temperature. • Moist heat at 100°C is applicable for contaminated dishes, beddings, pipettes, and other instruments that are not soiled or contaminated as well as for objects that are temperature sensitive.
  • 19. 3. Temperature above100°C • Moist heat sterilization above 100°C involves sterilization by steam under pressure. • Water usually boils at 100°C under normal atmospheric pressure (760 mm of Hg); however, the boiling point of water increases if the pressure is to be increased. • This principle is employed in an autoclave where the water boils at 121°C at the pressure of 15 psi or 775 mm of Hg. • As a result, the steam under pressure has a higher penetrating power. When this steam comes in contact on the surface, it kills the microbes by giving off latent heat. • The condensed liquid ensures the moist killing of the microbes. • Autoclaves are used for the sterilization of contaminated instruments along with different culture media as it ensures complete sterility
  • 20.
  • 21. Temperature Steam pressure(Ib/sq.inch) Holding time ( Minutes) 115-118 10 30 121-124 15 15 126-129 20 10 135-138 30 3
  • 22. • Merits 1. It is very effective 2. It is quicker in heating up the exposed articles(material) 3. It provide greater leather action of moist heat • Demerits 1. Not suitable for anhydrous material such as powder, oil, fats etc 2. Not suitable for heat liable substance, which cannot with stand heating at 115°C and above • Application:- 1. It is used to sterilization bacteriological media, heat stable liquid, saline solution, heat resistance equipment and instrument glassware, filters, rubber product etc
  • 23. RADIATION METHODS OF STERILIZATION (IRRADIATION ) • Irradiation is the process of exposing surfaces and objects to different kinds of radiation for sterilization. •Mainly electromagnetic radiation is used for sterilization. •The major target for these radiations is considered to be microbial DNA, where damage occurs as a result of ionization and free radical production (gamma-rays and electrons) or excitation (UV light).
  • 24. NON IONIZING 1. INFRARED RADIATION • Infrared radiation (IR) is a method of thermal sterilization in which the radiation is absorbed and then converted into heat energy. • For this purpose, a tunnel containing an IR source is used. The instruments and glassware to be sterilized are kept in a tray are then passed through the tunnel on a conveyer belt, moving at a controlled speed. • During this movement, the instruments will be exposed to the radiation, which will result in a temperature of about 180°C for about 17 minutes. • IR is applicable for mass sterilization of packaged items like syringes and catheters.
  • 25. 2. ULTRAVIOLET RADIATION • Ultraviolet radiation includes light rays from 150-3900 Å, of which 2600 Å has the highest bactericidal effect. • Non-ionizing waves have a very little penetration power, so microorganisms only on the surface are killed. • Upon exposure, these waves are absorbed by many materials, particularly nucleic acids. • The waves, as a result, cause the formation of pyrimidine dimers which bring error in DNA replication and cause the death of microbes by mutation. • UV radiation owing to its poor penetrability of conventional packaging materials is unsuitable for sterilization of pharmaceutical dosage forms. • It is, however, applied in the sterilization of air, for the surface sterilization of aseptic work areas, and the treatment of manufacturing-grade water.
  • 26. B) IONIZING RADIATION • X-ray and gamma rays are the commonly used ionizing radiation for sterilization. • These are high energy radiation which causes ionization of various substances along with water. • The ionization results in the formation of a large number of toxic O2 metabolites like hydroxyl radical, superoxide ion, and H2O2 through ionization of water. • These metabolites are highly oxidizing agents and kill microorganisms by oxidizing various cellular components. • With ionizing radiation, microbial resistance decreases with the presence of moisture or dissolved oxygen (as a result of increased free radical production) and also with elevated temperatures. • Radiation sterilization is generally exposed to items in the dried state which include surgical instruments, sutures, prostheses, unit-dose ointments, plastic syringes, and dry pharmaceutical products.
  • 27. • Merits 1. Helpful for sterilization of heat sensitive materials. 2. It is less time consuming 3. It is very effective for reduction of air-born contamination 4. Probably all bacteria kills. • Demerits 1. Not suitable for anhydrous material such as powder, oil, fats etc 2. Not suitable for heat liable substance, which cannot with stand heating at 115°C and above • Application:- 1. It is used to sterilization bacteriological media, heat stable liquid, saline solution, heat resistance equipment and instrument glassware, filters, rubber product etc
  • 28. 3. Mechanical Sterilization (Filtration) • This is non-thermal method of sterilization used widely in the pharmaceutical industry where heat-liable solutions are to be sterilized. • This is useful large volume of solutions like eye drop, antibiotic solutions, sera and carbohydrate solution. • The process of sterilization by filtration consist of the following main stages for solution. 1. Passage the solution through a previously sterilized bacteria pore filter unit. 2. Aseptic transfer of the filtrate to sterile containers which are then sealed aseptically. 3. Testing of sample for sterility.
  • 29. • Filter efficiencies are affected by their pore size, wall thickness, filtration rate, positive or negative pressure and nature of liquid to be filtered. • When pharmaceutical product is sterilized by filtration, a sterile technique must be maintained throughout the operation and the filters together with all the assembly must be sterilized before use. • The following type of filters have been used for sterilization of different pharmaceuticals. I. Asbestos filter II. Sintered glass filter (Fritted glass filter/Morton filter) III.Filter candles (ceramic/ Berkefield filter) IV.Membrane filter (Millipore/ ultra filter)
  • 30. 1. Asbestos filter •Made up of asbestos such as magnesium silicate • Examples- Seitz and Sterimat filters •Disposable, single-use discs in different grades •Tend to alkalinize the filtered fluid •Use limited, carcinogenic potential of asbestos
  • 31. 2.Sinteredglass filter (Fritted glass filter/Morton filter) • Borosilicate glass is finely powdered in a ball mill and packed into disc moulds and heated until suitable adhesion take place between the granules. • The sintered discs are finally fused into funnels of a suitable size and shape. • Sintered glass filters are available in several different porosities but for filtration sterilization a number or grade 5 or 5 on 3 must be used. • They have low absorptive property and can be cleaned easily. • They have brittle and expensive and have small area of filtration
  • 32. 3. Filter candles (ceramic/Berkefield filter) • These are manufactured in different grades of porosity and have been used widely for purification of water for industrial and drinking purposes. • They are made of either porous porcelain or kieselghur. • They are usually encountered as cylindrical candles with comparatively thick walls. • These are depth filters with cellular walls and are available in various sizes, • The filter is fixed to the filter assembly and placed in a mantle. • The liquid to be filtered is poured into the mantle where vacuum forces it through the filter • After filtration, filter candle is removed from the assembly and filterate is trafered to a sterile container • This filter is inexpensive and available in different sizes
  • 33. 4.Membrane filter (Millipore/ ulta filter) • Made up of Cellulose acetate, Cellulose nitrate, Polycarbonate , Polyvinylidene fluoride, Other synthetic materials • Widely used, circular porous membranes, usually 0.1 mm thick • Variety of pore sizes (0.015–12 μm) • • Membranes with pores about 0.2 μm are used, smaller than the size of bacteria • Uses of membrane filters 1. Sterilize pharmaceutical substances, ophthalmic solutions, liquid culture media, oils, antibiotics, and other heat-sensitive solutions • 2. To obtain bacterial free filtrates of clinical specimens for virus isolation • 3. To separate toxins and bacteriophages from bacteria
  • 34. CHEMICAL STERILIZATION • Chemical Sterilization is the process of removal of microorganisms by the use of chemical bactericidal agents. • Even if physical methods of sterilization are more appropriate for effective sterilization, it is not always appropriate to use for heat-sensitive materials like plastics, fiber optics, and biological specimens. • Under such conditions, chemical either in liquid or gaseous state can be used for sterilization. However, it is crucial to ensure that the materials undergoing sterilization are compatible with the chemical being used. • Besides, it is important to adopt safety rules in the workplace safety during the use of chemical agents. • The chemical method of sterilization can be categorized as liquid and gaseous sterilization.
  • 35. LIQUIDSTERILIZATION • Liquid sterilization is the process of sterilization which involves the submerging of equipment in the liquid sterilize to kill all viable microorganisms and their spores. • Although liquid sterilization is not as effective as gaseous sterilization, it is appropriate in conditions where a low level of contamination is present. Different liquid chemicals used for liquid sterilization includes the following
  • 36. 1. ALCOHOLS: • Mode of action: Alcohols dehydrate cells, disrupt membranes and cause coagulation of protein • Examples: Ethyl alcohol, isopropyl alcohol and methyl alcohol • Application: i. 70% ethyl alcohol (spirit) is used as antiseptic on skin ii. Isopropyl alcohol is preferred to ethanol • iii. Also used to disinfect surfaces • Used to disinfect clinical thermometers • iv. Methyl alcohol kills fungal spores, hence is useful in disinfecting inoculation hoods • Disadvantages: Skin irritant, volatile (evaporates rapidly), inflammable
  • 37. 2.ALDEHYDES: • Mode of action: Acts through alkylation of amino-, carboxyl- or hydroxyl group, damages nucleic acids. It kills all microorganisms, including spores • Examples: Formaldehyde, Glutaraldehyde • Application: i. Bactericidal, sporicidal, and also effective against viruses • ii. Can also be used as chemical sterilants 40% Formaldehyde (formalin): for surface disinfection and fumigation iii. 10% formalin with 0.5% tetraborate sterilizes clean metal instruments 2% glutaraldehyde • iv. To disinfect hospital and laboratory equipments • v. An exposure of at least 3 hours at alkaline pH is required for action by glutaraldehyde • vi. Especially effective against tubercle bacilli, fungi, and viruses
  • 38. 3.PHENOL: • Mode of action: Act by disruption of membranes, precipitation of proteins and inactivation of enzymes • Examples: 5% phenol, 1-5% Cresol, 5% Lysol, hexachlorophene, chlorhexidine, chloroxylenol • Applications: i. As disinfectants at high concentration and as antiseptics at low concentrations ii. Bactericidal, fungicidal, but are inactive against spores and most viruses iii. Effective in the presence of organic material and remain active on surfaces long after application
  • 39. 4. HALOGENS: • Mode of action: Oxidizing agents and cause damage by oxidation of essential sulfydryl groups of enzymes. Chlorine reacts with water to form hypochlorous acid, microbicidal. • Examples: Chlorine compounds (chlorine, bleach, hypochlorite) and iodine compounds (tincture iodine, iodophores) • Application: i. Effective disinfectants and antiseptics ii. Microbicidal iii. Also sporicidal with longer exposure
  • 40. 5. HEAVYMETALS: • Mode of action: Act by precipitation of proteins and oxidation of sulfydryl groups They are bacteriostatic • Examples: Mercuric chloride, silver nitrate, copper sulfate, organic mercury salts (e.g., mercurochrome, merthiolate) • Applications: Silver compounds as antiseptics Silver sulfadiazine for burns Silver nitrate in eye infection Merthiolate in 1:10000 -preservation of serum Copper salts as a fungicide
  • 41. 5. SURFACE ACTIVE AGENTS: • Mode of actions: Disrupt membrane resulting in leakage of cell constituents • Examples: • Soaps or detergents, anionic or cationic • Anionic detergents- soaps and bile salts • Cationic detergents are known as quaternary ammonium compounds (or quat) • • Cetrimide and benzalkonium chloride act as cationic detergents • Application: active against vegetative cells, Mycobacteria and enveloped viruses As disinfectants at dilution of 1-2% for domestic use and in hospitals
  • 42. 6. DYES: • Acridine dyes, Aniline dyes • Act by interfering with the synthesis of nucleic acids and proteins in bacterial cells • Acridine dyes such as acriflavin and aminacrine • More effective against gram positive bacteria than gram negative bacteria and are more bacteriostatic in action • •Aniline dyes (such as gentian violent, crystal violet, and malachite green) • •Also more active against Gram-positive bacteria than against Gramnegative organisms • Applications: i. Topically as antiseptics, on skin treat bacterial skin infections ii. The dyes are used as selective agents in certain selective media
  • 43. GASEOUS STERILIZATION • Gaseous sterilization involves the process of exposing equipment or devices to different gases in a closed heated or pressurized chamber. • Gaseous sterilization is a more effective technique as gases can pass through a tiny orifice and provide more effective results. • Besides, gases are commonly used along with heat treatment which also facilitates the functioning of the gases. • However, there is an issue of release of some toxic gases during the process which needs to be removed regularly from the system. • The mechanism of action is different for different types of gases. Some of the common gases used for gaseous sterilization are explained below.
  • 44. 1. ETHYLENE OXIDE • Ethylene sterilize, pasteurize, or disinfect different types of equipment and surfaces because of its wide range of compatibility with different materials. • EO treatment often replaces other sterilization techniques like heat, radiation, and even chemicals in cases where the objects are sensitive to these techniques. • This method is a widespread method used for almost 70% of all sterilizations and around 50% for disposable medical devices. • The mechanism of antimicrobial action of this gas is assumed to be through the alkylation of sulphydryl, amino, hydroxyl, and carboxyl groups on proteins and imino groups of nucleic acids. • EO treatment is usually conducted at the temperature range of 30-60°C for several hours which aids in the activity of the gas.
  • 45. • The efficacy of the gas depends on the concentration of gas available for each article which is greatly assisted by the good penetrating nature of the gas, which diffuses readily into many packaging materials including rubber, plastics, fabric, and paper. • Ethylene oxide kills all known microorganisms, such as bacteria (including spores), viruses, and fungi (including yeasts and molds), and is compatible with almost all materials even when repeatedly applied. • This process, however, is not without drawbacks as the level of gas in the sterilizer goes on decreasing due to absorption, and the treated articles need to undergo a process of desorption to remove the toxic residual wastes • Organisms are more resistant to ethylene oxide treatment in a dried state, as are those protected from the gas by inclusion in crystalline or dried organic deposits.
  • 46. 2. FORMALDEHYDE • Formaldehyde is another important highly reactive gas which is used for sterilization. • This gas is obtained by heating formalin (37%w/v) to a temperature of 70-80°C. • It possesses broad-spectrum biocidal activity and has found application in the sterilization of reusable surgical instruments, specific medical, diagnostic and electrical equipment, and the surface sterilization of powders. • Formaldehyde doesn’t have the same penetrating power of ethylene oxide but works on the same principle of modification of protein and nucleic acid. • As a result of the low penetrating power, its use is often limited to paper and cotton fabrics. • Formaldehyde can generally be detected by smell at concentrations lower than those permitted in the atmosphere and thus can be detected during leakage or other such accidents.
  • 47. 3. NITROGEN DIOXIDE • Nitrogen dioxide is a rapid and effective sterilant that can be used for the removal of common bacteria, fungi, and even spores. • NO2 has a low boiling point (20°C) which allows a high vapor pressure at standard temperature. • This property of NO2 enables the use of the gas at standard temperature and pressure. • The biocidal action of this gas involves the degradation of DNA by the nitration of phosphate backbone, which results in lethal effects on the exposed organism as it absorbs NO2.
  • 48. • An advantage of this gas is that no condensation of the gas occurs on the surface of the devices because of the low level of gas used and the high vapor pressure. This avoids the need for direct aeration after the process of sterilization. • Nitrogen dioxide is a rapid and effective sterilant that can be used for the removal of common bacteria, fungi, and even spores. • NO2 has a low boiling point (20°C) which allows a high vapor pressure at standard temperature. • This property of NO2 enables the use of the gas at standard temperature and pressure. • The biocidal action of this gas involves the degradation of DNA by the nitration of phosphate backbone, which results in lethal effects on the exposed organism as it absorbs NO2. • An advantage of this gas is that no condensation of the gas occurs on the surface of the devices because of the low level of gas used and the high vapor pressure. This avoids the need for direct aeration after the process of sterilization.
  • 49. 4. OZONE • Ozone is a highly reactive industrial gas that is commonly used to sterilize air and water and as a disinfectant for surfaces. • Ozone is a potent oxidizing property that is capable of destroying a wide range of organisms including prions, without the use of hazardous chemicals as ozone is usually generated from medical-grade oxygen. • Similarly, the high reactivity of ozone allows the removal of waste ozone by converting the ozone into oxygen by passing it through a simple catalyst. • However, because ozone is an unstable and reactive gas, it has to be produced on-site, which limits the use of ozone in different settings. • It is also very hazardous and thus only be used at a concentration of 5ppm, which is 160 times less than that of ethylene oxide.
  • 50. 5. HYDROGENPEROXIDE • Hydrogen peroxide is a liquid chemical sterilizing agent which is a strong oxidant and can destroy a wide range of microorganisms. • It is useful in the sterilization of heat or temperature-sensitive equipment like endoscopes. In medical applications, a higher concentration (35-90%) is used. • H2O2 has a short sterilization cycle time as these cycles are as short as 28 minutes where ethylene oxide has cycles that as long as 10-12 hours. • However, hydrogen peroxide has drawbacks like low material compatibility, lower capacity of penetration, and associated health risks. • Vaporized hydrogen peroxide (VHP) is used to sterilize largely enclosed and sealed areas, such as entire rooms and aircraft interiors.
  • 51. 6. GLUTERALDEHYDE • Gluteraldehyde is an accepted liquid sterilizing agent which requires comparatively long immersion time. For the removal of all spores, it requires as long as 22 hours of immersion time. • The presence of solid particles further increases the immersion time. • The penetration power is also meager as it takes hours to penetrate a block of tissues. • The use of gluteraldehyde is thus limited to certain surfaces with less contamination
  • 52. 7. HYPOCHLORITE SOLUTION • Hypochlorite solution, which is also called liquid bleach, is another liquid chemical that can be used as a disinfectant, even though sterilization is difficult to obtain with this chemical. • Submerging devices for a short period in liquid bleach might kill some pathogenic organisms but to reach sterilization submersion for 20-24 hours is required. • It is an oxidizing agent and thus acts by oxidizing organic compounds which results in the modification of proteins in microbes which might ultimately lead to death. • Appropriate concentrations of hypochlorite can be used for the disinfection of workstations and even surfaces to clean blood spills and other liquids.