Steve DeVito: Green Chemistry Practices in the Pharmaceutical Industry
1. Using the TRI to
Assess Application of Green Chemistry
Practices by the Pharmaceutical Industry in
Achieving Sustainability
Stephen C. DeVito, Ph.D., R.Ph.
U.S. Environmental Protection Agency
Washington, DC
October, 2012
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U.S. Environmental Protection Agency
2. Sustainable Development:
An Ongoing Priority
“Meeting the needs of the present generation
without compromising the ability of future
generations to meet their own needs.”
( From: C.G. Brundtland. “Our Common Future”. The World Commission on
Environmental Development, Oxford Univ. Press, Oxford, 1987.)
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3. National Academy of Sciences
Sept. 2011: Report on EPA and Sustainability
• 4.1. Key Recommendation:
“EPA should develop a
“sustainability toolbox” that
includes a suite of tools for
use in the Sustainability
Assessment and
Management approach.”
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4. Green Chemistry
• That sub-discipline in chemistry that strives to develop
environmentally friendly chemical products through
synthesis pathways that neither use or generate
hazardous chemicals or wastes;
• Evolved in EPA/OPPT’s Industrial Chemistry Branch in
the early 1990s following passage of the Pollution
Prevention Act (PPA) of 1990;
• The practice of Green Chemistry is a primary means of
achieving sustainable development.
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5. Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):
3 + 2 CrO3 3 + Cr2(SO4)3
OH + 3 H2SO4 O + 6 H2O
Phenethyl alcohol Acetophenone
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6. Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):
3 + 2 CrO3 3 + Cr2(SO4)3
OH + 3 H2SO4 O + 6 H2O
Phenethyl alcohol Acetophenone
This synthesis:
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7. Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):
3 + 2 CrO3 3 + Cr2(SO4)3
OH + 3 H2SO4 O + 6 H2O
Phenethyl alcohol Acetophenone
This synthesis:
- requires the use of two TRI chemicals (one of which is a known
human carcinogen);
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8. Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):
3 + 2 CrO3 3 + Cr2(SO4)3
OH + 3 H2SO4 O + 6 H2O
Phenethyl alcohol Acetophenone
This synthesis:
- requires the use of two TRI chemicals (one of which is a known
human carcinogen);
- generates a TRI chemical (also a known human carcinogen) as a
waste and in large quantity;
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9. Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):
3 + 2 CrO3 3 + Cr2(SO4)3
OH + 3 H2SO4 O + 6 H2O
Phenethyl alcohol Acetophenone
This synthesis:
- requires the use of two TRI chemicals (one of which is a known
human carcinogen);
- generates a TRI chemical (also a known human carcinogen) as a
waste and in large quantity;
- is only 42 % efficient.
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10. Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):
3 + 2 CrO3 3 + Cr2(SO4)3
OH + 3 H2SO4 O + 6 H2O
Phenethyl alcohol Acetophenone
overall synthesis efficiency only 42 %
"Green Chemistry" Synthesis of Acetophenone:
catalyst
+ 0.5 O2 + H2O
OH O
Phenethyl alcohol Acetophenone
overall synthesis efficiency = 87 % !! 10
11. The Practice of Green Chemistry has
Become Widespread in Some Industry Sectors
• Particularly in the pharmaceutical manufacturing sector;
• Examples of drugs made from “green” syntheses:
– Sildenafil citrate (Viagra®)
– Sitagliptin phosphate (Januvia®)
• Merck & Company received EPA’s Presidential Green Chemistry Challenge
Award
– Pregabalin (Lyrica®)
• See the Green Chemistry Institute’s Pharmaceutical
Roundtable website for more information.
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12. The greener synthesis of Viagra® alone uses considerably
less solvent (both in quantity and specific solvent)
U.S. Environmental Protection Agency 12
15. Release Reductions are Sector-Wide:
Decline in releases is seen amongst the top ten pharmaceutical
companies as well as the rest of the industry
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16. Preliminary Conclusions & Next Steps
The results of our analyses indicate that the
implementation of green chemistry by the pharmaceutical
industry is reflected in the TRI data.
The results more broadly suggest a potential for the use of
TRI data as a practical tool to track environmental
progress (or lack thereof) within all manufacturing sectors.
We are currently identifying those TRI chemicals for which
the pharmaceutical industry reports fewer quantities.
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17. Acknowledgements
Abt Associates
Dana Lazarus
Cheryl Keenan
Becca Fink
George Washington University (Dept. of Chemistry)
Dr. Adelina Voutchkova-Kostal
Catherine Munro
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