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Using the TRI to
  Assess Application of Green Chemistry
Practices by the Pharmaceutical Industry in
         Achieving Sustainability
             Stephen C. DeVito, Ph.D., R.Ph.
           U.S. Environmental Protection Agency
                      Washington, DC

                       October, 2012




10/30/12                                            1
             U.S. Environmental Protection Agency
Sustainable Development:
               An Ongoing Priority

“Meeting the needs of the present generation
  without compromising the ability of future
  generations to meet their own needs.”
 ( From: C.G. Brundtland. “Our Common Future”. The World Commission on
 Environmental Development, Oxford Univ. Press, Oxford, 1987.)




  10/30/12             U.S. Environmental Protection Agency          2
National Academy of Sciences
 Sept. 2011: Report on EPA and Sustainability


                     •   4.1. Key Recommendation:
                         “EPA should develop a
                         “sustainability toolbox” that
                         includes a suite of tools for
                         use in the Sustainability
                         Assessment and
                         Management approach.”




10/30/12                                                 3
Green Chemistry
• That sub-discipline in chemistry that strives to develop
  environmentally friendly chemical products through
  synthesis pathways that neither use or generate
  hazardous chemicals or wastes;

• Evolved in EPA/OPPT’s Industrial Chemistry Branch in
  the early 1990s following passage of the Pollution
  Prevention Act (PPA) of 1990;

•    The practice of Green Chemistry is a primary means of
    achieving sustainable development.
    10/30/12         U.S. Environmental Protection Agency    4
Example: Commercial Synthesis of Acetophenone
 Time-Honored Synthesis of Acetophenone( a TRI chemical):


  3                   + 2 CrO3        3                  + Cr2(SO4)3
                 OH       + 3 H2SO4                O        + 6 H2O
      Phenethyl alcohol                   Acetophenone




                                                                  5
Example: Commercial Synthesis of Acetophenone
 Time-Honored Synthesis of Acetophenone( a TRI chemical):


  3                     + 2 CrO3       3                  + Cr2(SO4)3
                  OH       + 3 H2SO4                O        + 6 H2O
      Phenethyl alcohol                    Acetophenone

      This synthesis:




                                                                   6
Example: Commercial Synthesis of Acetophenone
 Time-Honored Synthesis of Acetophenone( a TRI chemical):


  3                    + 2 CrO3           3                  + Cr2(SO4)3
                  OH      + 3 H2SO4                     O       + 6 H2O
      Phenethyl alcohol                       Acetophenone

      This synthesis:
      - requires the use of two TRI chemicals (one of which is a known
      human carcinogen);




                                                                         7
Example: Commercial Synthesis of Acetophenone
 Time-Honored Synthesis of Acetophenone( a TRI chemical):


  3                    + 2 CrO3           3                  + Cr2(SO4)3
                  OH      + 3 H2SO4                     O       + 6 H2O
      Phenethyl alcohol                       Acetophenone

      This synthesis:
      - requires the use of two TRI chemicals (one of which is a known
      human carcinogen);

      - generates a TRI chemical (also a known human carcinogen) as a
      waste and in large quantity;

                                                                         8
Example: Commercial Synthesis of Acetophenone
 Time-Honored Synthesis of Acetophenone( a TRI chemical):


  3                      + 2 CrO3         3                  + Cr2(SO4)3
                    OH       + 3 H2SO4                  O       + 6 H2O
      Phenethyl alcohol                       Acetophenone

      This synthesis:
      - requires the use of two TRI chemicals (one of which is a known
      human carcinogen);

      - generates a TRI chemical (also a known human carcinogen) as a
      waste and in large quantity;

      - is only 42 % efficient.
                                                                         9
Example: Commercial Synthesis of Acetophenone
Time-Honored Synthesis of Acetophenone( a TRI chemical):


 3                    + 2 CrO3              3                  + Cr2(SO4)3
                 OH      + 3 H2SO4                       O        + 6 H2O
     Phenethyl alcohol                          Acetophenone
                                   overall synthesis efficiency only 42 %

"Green Chemistry" Synthesis of Acetophenone:

                                 catalyst
                      + 0.5 O2                                 + H2O
                 OH                                      O

     Phenethyl alcohol                       Acetophenone
                                     overall synthesis efficiency = 87 % !!   10
The Practice of Green Chemistry has
Become Widespread in Some Industry Sectors
• Particularly in the pharmaceutical manufacturing sector;
• Examples of drugs made from “green” syntheses:
     – Sildenafil citrate (Viagra®)
     – Sitagliptin phosphate (Januvia®)
           • Merck & Company received EPA’s Presidential Green Chemistry Challenge
             Award
     – Pregabalin (Lyrica®)


• See the Green Chemistry Institute’s Pharmaceutical
  Roundtable website for more information.
10/30/12                                                                     11
The greener synthesis of Viagra® alone uses considerably
less solvent (both in quantity and specific solvent)




                 U.S. Environmental Protection Agency   12
13
14
Release Reductions are Sector-Wide:
  Decline in releases is seen amongst the top ten pharmaceutical
            companies as well as the rest of the industry




10/30/12                                                           15
Preliminary Conclusions & Next Steps
The results of our analyses indicate that the
implementation of green chemistry by the pharmaceutical
industry is reflected in the TRI data.

The results more broadly suggest a potential for the use of
TRI data as a practical tool to track environmental
progress (or lack thereof) within all manufacturing sectors.

We are currently identifying those TRI chemicals for which
the pharmaceutical industry reports fewer quantities.

10/30/12                                               16
Acknowledgements
Abt Associates
   Dana Lazarus
   Cheryl Keenan
   Becca Fink

George Washington University (Dept. of Chemistry)
Dr. Adelina Voutchkova-Kostal
Catherine Munro



10/30/12                                            17

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Steve DeVito: Green Chemistry Practices in the Pharmaceutical Industry

  • 1. Using the TRI to Assess Application of Green Chemistry Practices by the Pharmaceutical Industry in Achieving Sustainability Stephen C. DeVito, Ph.D., R.Ph. U.S. Environmental Protection Agency Washington, DC October, 2012 10/30/12 1 U.S. Environmental Protection Agency
  • 2. Sustainable Development: An Ongoing Priority “Meeting the needs of the present generation without compromising the ability of future generations to meet their own needs.” ( From: C.G. Brundtland. “Our Common Future”. The World Commission on Environmental Development, Oxford Univ. Press, Oxford, 1987.) 10/30/12 U.S. Environmental Protection Agency 2
  • 3. National Academy of Sciences Sept. 2011: Report on EPA and Sustainability • 4.1. Key Recommendation: “EPA should develop a “sustainability toolbox” that includes a suite of tools for use in the Sustainability Assessment and Management approach.” 10/30/12 3
  • 4. Green Chemistry • That sub-discipline in chemistry that strives to develop environmentally friendly chemical products through synthesis pathways that neither use or generate hazardous chemicals or wastes; • Evolved in EPA/OPPT’s Industrial Chemistry Branch in the early 1990s following passage of the Pollution Prevention Act (PPA) of 1990; • The practice of Green Chemistry is a primary means of achieving sustainable development. 10/30/12 U.S. Environmental Protection Agency 4
  • 5. Example: Commercial Synthesis of Acetophenone Time-Honored Synthesis of Acetophenone( a TRI chemical): 3 + 2 CrO3 3 + Cr2(SO4)3 OH + 3 H2SO4 O + 6 H2O Phenethyl alcohol Acetophenone 5
  • 6. Example: Commercial Synthesis of Acetophenone Time-Honored Synthesis of Acetophenone( a TRI chemical): 3 + 2 CrO3 3 + Cr2(SO4)3 OH + 3 H2SO4 O + 6 H2O Phenethyl alcohol Acetophenone This synthesis: 6
  • 7. Example: Commercial Synthesis of Acetophenone Time-Honored Synthesis of Acetophenone( a TRI chemical): 3 + 2 CrO3 3 + Cr2(SO4)3 OH + 3 H2SO4 O + 6 H2O Phenethyl alcohol Acetophenone This synthesis: - requires the use of two TRI chemicals (one of which is a known human carcinogen); 7
  • 8. Example: Commercial Synthesis of Acetophenone Time-Honored Synthesis of Acetophenone( a TRI chemical): 3 + 2 CrO3 3 + Cr2(SO4)3 OH + 3 H2SO4 O + 6 H2O Phenethyl alcohol Acetophenone This synthesis: - requires the use of two TRI chemicals (one of which is a known human carcinogen); - generates a TRI chemical (also a known human carcinogen) as a waste and in large quantity; 8
  • 9. Example: Commercial Synthesis of Acetophenone Time-Honored Synthesis of Acetophenone( a TRI chemical): 3 + 2 CrO3 3 + Cr2(SO4)3 OH + 3 H2SO4 O + 6 H2O Phenethyl alcohol Acetophenone This synthesis: - requires the use of two TRI chemicals (one of which is a known human carcinogen); - generates a TRI chemical (also a known human carcinogen) as a waste and in large quantity; - is only 42 % efficient. 9
  • 10. Example: Commercial Synthesis of Acetophenone Time-Honored Synthesis of Acetophenone( a TRI chemical): 3 + 2 CrO3 3 + Cr2(SO4)3 OH + 3 H2SO4 O + 6 H2O Phenethyl alcohol Acetophenone overall synthesis efficiency only 42 % "Green Chemistry" Synthesis of Acetophenone: catalyst + 0.5 O2 + H2O OH O Phenethyl alcohol Acetophenone overall synthesis efficiency = 87 % !! 10
  • 11. The Practice of Green Chemistry has Become Widespread in Some Industry Sectors • Particularly in the pharmaceutical manufacturing sector; • Examples of drugs made from “green” syntheses: – Sildenafil citrate (Viagra®) – Sitagliptin phosphate (Januvia®) • Merck & Company received EPA’s Presidential Green Chemistry Challenge Award – Pregabalin (Lyrica®) • See the Green Chemistry Institute’s Pharmaceutical Roundtable website for more information. 10/30/12 11
  • 12. The greener synthesis of Viagra® alone uses considerably less solvent (both in quantity and specific solvent) U.S. Environmental Protection Agency 12
  • 13. 13
  • 14. 14
  • 15. Release Reductions are Sector-Wide: Decline in releases is seen amongst the top ten pharmaceutical companies as well as the rest of the industry 10/30/12 15
  • 16. Preliminary Conclusions & Next Steps The results of our analyses indicate that the implementation of green chemistry by the pharmaceutical industry is reflected in the TRI data. The results more broadly suggest a potential for the use of TRI data as a practical tool to track environmental progress (or lack thereof) within all manufacturing sectors. We are currently identifying those TRI chemicals for which the pharmaceutical industry reports fewer quantities. 10/30/12 16
  • 17. Acknowledgements Abt Associates Dana Lazarus Cheryl Keenan Becca Fink George Washington University (Dept. of Chemistry) Dr. Adelina Voutchkova-Kostal Catherine Munro 10/30/12 17