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Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment Reuben Dise and Matthew Aasted June 23, 2010
Labor is one of the biggest challenges the Specialty Crop Industry currently faces. % Variable Production Costs (TFPG, 2010)
Thinning is an area that could significantly reduce labor if mechanized and automated. Labor Intensive 31% of cling peach cultural costs Chemical Thinning Limited uses, especially   in Stone Fruit and  Organic Production Mechanization is being adopted by growers. (Schupp et al., 2008, Baugher et al., 2009)
Mechanized alternatives like the Darwin String Thinner have been shown to have a large impact on production costs. Hand Thinned Blossom Thinned with String Thinner Net Economic Impact CA = $1490/acre PA = $934/acre WA = $847/acre SC = $264/acre (Baugher et al., 2010)
Improving quality and efficiency of mechanized non-selective thinners is the next step. Improve Actuation Improve Control Add Sensing and Autonomy Increase speed
Darwin String Thinner Speed Controller Rotating Spindle 3 pt Mounting Chords Hydraulic Angle Adjustment Hydraulic Motor Flow Control Valve
Modifications
Setup Thinner Moved to Rear
Actuation Flow Divider Spindle Rotation Remains Unchanged Proportional Control Valves Position Sensors (Potentiometers) 35 degree Tilt (unchanged) 610 mm Lateral Offset  Added
Controls E- Stop LED Indicator Lights Joystick for Tilt and Offset  Autonomy Controls
Testing
New controls and actuation will meet or exceed the performance of the standard Darwin and testing will provide baseline data for autonomous control. Treatments: Manually Actuated Darwin (walk behind) Fixed angle Darwin, moved in and out of canopy by steering tractor Hand Thinned Control
Blossom Removal Blossom Removal in Saturn Peaches Blossom Removal in White Lady Peaches * Letters Represent Statistically Different Groups at alpha = 0.05
Fruit/Blossoms Per Cross Sectional Area Blossom and Fruit per Limb Cross Sectional Area in Saturn Peaches Blossom and Fruit per Limb Cross Sectional Area in White Lady Peaches * Letters Represent Statistically Different Groups at alpha = 0.05
Hand Thinning Times Followup Hand Thinning Times in Saturn Peaches Followup Hand Thinning Times in White Lady Peaches * Letters Represent Statistically Different Groups at alpha = 0.05
Sensing
Using speed and distance sensors an accurate map of the trees can be created and a device can be precisely positioned. Speed Sensor Distance and Mapping Calculations Distance Sensors Autonomous Positioning Tree Map
Sensing Setup GPS Ultrasonic Sensor Mast Position Feedback Sensors Computer and Microcontroller Laser Rangefinder
Ultrasonic Sensing Arduino Microcontroller $65 4 Sonar Range Finders Maxbotix LV-MaxSonar-WR1 $100 Low Cost GPS USGlobalSat EM-406A GPS Module $60
Best Fit Line z Sensor Distance Readings (dashed lines) x Orchard Row Sensor Mast y
Laser Sensing Trimble AG GPS 442 SICK LMS 120 Laser Rangefinder
3D Map of Laser Data
Algorithms Ultrasonics Linear Least Squares Regression Laser Collision Search in a Voxel Grid Positioning Heuristic ,[object Object]
Fully extended and angled out is preferred,[object Object]
Testing is currently being done to evaluate and refine autonomous positioning algorithms.
Future Work
Much more work is needed to fully develop an autonomous thinning device.  Further Develop Autonomy Algorithms Compare: Manually Controlled (baseline) Ultrasonic Sensing Laser Sensing Next step is a selective thinner
Acknowledgments Advisor: Dr. Paul Heinemann, PSU ABE Committee Members: Dr. Jude Liu, PSU ABE Dr. Jim Schupp, PSU FREC Dr. Tara Baugher, PSU Adams Co. Ext. Dr. Ben Grocholsky, CMU Robotics Institute Co-researcher: Matt Aasted, CMU Robotics Institute
Acknowledgments Special Thanks To: Jim Schupp Edwin Winzeler Tom Kon Celine Kuntz Russell Rohrbaugh Amelia Jarvinen Terry Saluda Research Sponsored by: USDA SCRI Assistantship Support by: California Canning Peach Association
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Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

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Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

  • 1.
  • 2. Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment Reuben Dise and Matthew Aasted June 23, 2010
  • 3.
  • 4.
  • 5. Labor is one of the biggest challenges the Specialty Crop Industry currently faces. % Variable Production Costs (TFPG, 2010)
  • 6. Thinning is an area that could significantly reduce labor if mechanized and automated. Labor Intensive 31% of cling peach cultural costs Chemical Thinning Limited uses, especially in Stone Fruit and Organic Production Mechanization is being adopted by growers. (Schupp et al., 2008, Baugher et al., 2009)
  • 7. Mechanized alternatives like the Darwin String Thinner have been shown to have a large impact on production costs. Hand Thinned Blossom Thinned with String Thinner Net Economic Impact CA = $1490/acre PA = $934/acre WA = $847/acre SC = $264/acre (Baugher et al., 2010)
  • 8. Improving quality and efficiency of mechanized non-selective thinners is the next step. Improve Actuation Improve Control Add Sensing and Autonomy Increase speed
  • 9.
  • 10. Darwin String Thinner Speed Controller Rotating Spindle 3 pt Mounting Chords Hydraulic Angle Adjustment Hydraulic Motor Flow Control Valve
  • 13. Actuation Flow Divider Spindle Rotation Remains Unchanged Proportional Control Valves Position Sensors (Potentiometers) 35 degree Tilt (unchanged) 610 mm Lateral Offset Added
  • 14. Controls E- Stop LED Indicator Lights Joystick for Tilt and Offset Autonomy Controls
  • 16. New controls and actuation will meet or exceed the performance of the standard Darwin and testing will provide baseline data for autonomous control. Treatments: Manually Actuated Darwin (walk behind) Fixed angle Darwin, moved in and out of canopy by steering tractor Hand Thinned Control
  • 17. Blossom Removal Blossom Removal in Saturn Peaches Blossom Removal in White Lady Peaches * Letters Represent Statistically Different Groups at alpha = 0.05
  • 18. Fruit/Blossoms Per Cross Sectional Area Blossom and Fruit per Limb Cross Sectional Area in Saturn Peaches Blossom and Fruit per Limb Cross Sectional Area in White Lady Peaches * Letters Represent Statistically Different Groups at alpha = 0.05
  • 19. Hand Thinning Times Followup Hand Thinning Times in Saturn Peaches Followup Hand Thinning Times in White Lady Peaches * Letters Represent Statistically Different Groups at alpha = 0.05
  • 20.
  • 22. Using speed and distance sensors an accurate map of the trees can be created and a device can be precisely positioned. Speed Sensor Distance and Mapping Calculations Distance Sensors Autonomous Positioning Tree Map
  • 23. Sensing Setup GPS Ultrasonic Sensor Mast Position Feedback Sensors Computer and Microcontroller Laser Rangefinder
  • 24. Ultrasonic Sensing Arduino Microcontroller $65 4 Sonar Range Finders Maxbotix LV-MaxSonar-WR1 $100 Low Cost GPS USGlobalSat EM-406A GPS Module $60
  • 25. Best Fit Line z Sensor Distance Readings (dashed lines) x Orchard Row Sensor Mast y
  • 26. Laser Sensing Trimble AG GPS 442 SICK LMS 120 Laser Rangefinder
  • 27. 3D Map of Laser Data
  • 28.
  • 29.
  • 30. Testing is currently being done to evaluate and refine autonomous positioning algorithms.
  • 32. Much more work is needed to fully develop an autonomous thinning device. Further Develop Autonomy Algorithms Compare: Manually Controlled (baseline) Ultrasonic Sensing Laser Sensing Next step is a selective thinner
  • 33.
  • 34. Acknowledgments Advisor: Dr. Paul Heinemann, PSU ABE Committee Members: Dr. Jude Liu, PSU ABE Dr. Jim Schupp, PSU FREC Dr. Tara Baugher, PSU Adams Co. Ext. Dr. Ben Grocholsky, CMU Robotics Institute Co-researcher: Matt Aasted, CMU Robotics Institute
  • 35. Acknowledgments Special Thanks To: Jim Schupp Edwin Winzeler Tom Kon Celine Kuntz Russell Rohrbaugh Amelia Jarvinen Terry Saluda Research Sponsored by: USDA SCRI Assistantship Support by: California Canning Peach Association

Hinweis der Redaktion

  1. Add Labor Costs of Thinning
  2. Add data
  3. Percent removal of blossoms using 2 different treatments
  4. Cross sectional area measured at ribbons and counts taken above that ribbon
  5. Time For 1 Person to do 1 acre at 403 trees/acre
  6. Add Sensor Pic
  7. Add funding partners