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MARITIME
REPORTER
The World’s Largest Circulation Marine Industry Publication The Information Authority for the Global Marine Industry since 1939
AND
ENGINEERING NEWS
M A R I N E L I N K . C O M
July 2015
%LJ 'DWD
Who’s in the Driver’s Seat?
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Reprinted with Permission from the July 2015 edition of Maritime Reporter - www.marinelink.com
T
he International Convention for the Prevention of
Pollution from Ships (MARPOL) ANNEX VI Regu-
lation 14 requires ships with Marine Compression-
Ignition Engines at or Above 30 Liters per Cylinder
use fuel with sulfur content less than 0.1%, after 01 January
 ZLWKLQ WKH %DOWLF 6HD DUHD ± DV GH¿QHG LQ $QQH[ , RI
0$532/ 1RUWK 6HD DUHD ± DV GH¿QHG LQ $QQH[ 9 RI 0$5-
POL; within 200 miles of the North American area and when
RSHUDWLQJ LQ WKH 8QLWHG 6WDWHV DULEEHDQ 6HD DUHD ± DV GH¿QHG
LQ $SSHQGL[ 9,, RI $QQH[ 9, RI 0$532/ $V EDFNJURXQG WKH
California Air Resources Board (CARB) created regulations
for vessel emissions reductions for California’s ports as part of
its continued mission to improve air quality around the state.
The requirements came into effect in July 2009, under Title 13
California Code of Regulations (CCR), Section 2299.2, Fuel
Sulfur and Other Operational Requirements for Ocean Going
Vessels within California Waters and 24 Nautical Miles of the
California Baseline. The regulations require vessels use distil-
ODWH IXHO HLWKHU PDULQH JDV RLO ZLWK PD[LPXP  VXOIXU RU
PDULQH GLHVHO RLO ZLWK PD[LPXP  VXOIXU LQ WKHLU PDLQ DQG
DX[LOLDU HQJLQHV 7KHVH UHJXODWLRQV DUH VWLOO LQ HIIHFW SHQGLQJ
results from sunset review in April 2015. Following the imple-
PHQWDWLRQ RI WKH UHJXODWLRQV DOLIRUQLD FRQWLQXHG WR H[SHUL-
ence Loss of Propulsion (LOP) incidents within state waters
at a much higher rate than was seen prior to July 2009. The
/23V FDQ EH ORRVHO FDWHJRUL]HG LQWR VL[ JURXSV IRU HDVH RI
discussion.
GROUP 1
Engine failures resulting in the LOP are due to the inability
of the main engine, operating with MGO/MDO, to overcome
the forces on the propeller from the forward momentum of the
ship. The engine may turn over at higher RPM and initiate
combustion; however, as the engine reduces speed to come to
dead slow or slow astern there is not enough BTUs in the fuel
to maintain engine inertia. The engine stalls with the subse-
Fuel Switching
WƌĞǀĞŶƟŶŐŽƐƐŽĨWƌŽƉƵůƐŝŽŶ ŌĞƌƵĞů^ǁŝƚĐŚƚŽŽǁ^ƵůĨƵƌŝƐƟůůĂƚĞƵĞů
MARINE FUELS
BY CAPT. JEFF COWAN
Reprinted with Permission from the July 2015 edition of Maritime Reporter - www.marinelink.com
quent loss of propulsion. Similarly, ships not getting engine
starts while anchoring when an astern bell is given, typically
initiates a “Failure to Start” scenario. The remedy due to the
ODFN RI %78V LV WR DGMXVW WKH IXHO UDFN WR DOORZ PRUH IXHO LQWR
the cylinder. This procedure cannot be done from most ship
bridges but only from the Engine Control Room or from the
Engine Side (manual).
GROUP 2
Failures resulting in the LOP are due to problems with con-
trolling the temperature of the MGO/MDO. Each engine has
VSHFL¿FDWLRQV DV WR WKH WHPSHUDWXUH UDQJH UHTXLUHG WR RSHUDWH
XVLQJ HLWKHU KHDY IXHOV RU OLJKWHU IXHOV )RU H[DPSOH WKH RS-
timal temperature range for an engine might be 1350C for a
heavy fuel oil (HFO) and 400C for the MGO. Because heavy
fuels must be heated (for the right viscosity to burn) and lighter
fuels may not need to be heated, there are problems associ-
ated during the fuel oil switch over in both heating and cool-
ing the different fuel oil systems (since the fuel oil is supplied
WKURXJK WKH VDPH DX[LOLDU VVWHPV
+HDWLQJ DQ 0*20'2
PD FDXVH ³ÀDVKLQJ´ RI WKH OLJKWHU IXHO RLO WR YDSRU 7KH IXHO
LQMHFWRUV ZRXOG QRW ZRUN ZKHQ WKH IXHO ÀDVKHV FDXVLQJ D ORVV
RI SRZHU LQ WKDW FOLQGHU 0XOWLSOH FOLQGHU ÀDVKHV FRXOG UHVXOW
in LOP.
GROUP 3
Failures resulting in a LOP are associated with the loss of fuel
RLO SUHVVXUH WR HLWKHU WKH IXHO SXPSV RU IXHO LQMHFWRUV 7KH ORVV
of pressure could be a result of many factors including wrong
control set points, use of bypass valves, in-operable equip-
PHQW LQDWWHQWLRQ WR RSHUDWLQJ FRQGLWLRQV RU H[FHVVLYH OHDNDJH
through “O” rings and seals. The problem lies with physics.
0HWDO H[SDQGV ZKHQ KHDWHG DQG FRQWUDFWV ZKHQ FRROHG 6KLSV
evolved to burn the heaviest and cheapest fuel available, HFO.
To utilize the HFO on ships, the fuel is heated to as much as
 WR JHW LW WR ÀRZ ,Q FRPSDULVRQ 0*20'2 IXHO LV
burned at ambient engine room temperature or 400C and no
heating is required. Once the cooler MGO is introduced into
WKH IXHO SXPSV DQG LQMHFWRUV WKH FRQWUDFW FDXVLQJ D ORVV RI
IXHO SUHVVXUH DW WKH SXPS ZLWK PDUJLQDO VSUD SDWWHUQ DQG OHDNV
DW WKH LQMHFWRU
One of the other issues using MGO in an engine that has
successfully run HFO for some time is viscosity. Typically the
engine manufacturer’s recommended minimum viscosity is 2
FHQWLVWRNHV FVW

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Fuel Switching pg14 MRJuly15

  • 1. MARITIME REPORTER The World’s Largest Circulation Marine Industry Publication The Information Authority for the Global Marine Industry since 1939 AND ENGINEERING NEWS M A R I N E L I N K . C O M July 2015 %LJ 'DWD Who’s in the Driver’s Seat? ,QWHUYLHZ %M|UQ 5RVHQJUHQ 3UHVLGHQW (2 :lUWVLOl )XHO (I¿FLHQF 7KH :D )RUZDUG )XHO 6ZLWFKLQJ 2SHUDWLRQDO ³'R¶V´ ³'RQ¶WV´ RXQWU )RFXV ,WDO
  • 2. Reprinted with Permission from the July 2015 edition of Maritime Reporter - www.marinelink.com T he International Convention for the Prevention of Pollution from Ships (MARPOL) ANNEX VI Regu- lation 14 requires ships with Marine Compression- Ignition Engines at or Above 30 Liters per Cylinder use fuel with sulfur content less than 0.1%, after 01 January ZLWKLQ WKH %DOWLF 6HD DUHD ± DV GH¿QHG LQ $QQH[ , RI 0$532/ 1RUWK 6HD DUHD ± DV GH¿QHG LQ $QQH[ 9 RI 0$5- POL; within 200 miles of the North American area and when RSHUDWLQJ LQ WKH 8QLWHG 6WDWHV DULEEHDQ 6HD DUHD ± DV GH¿QHG LQ $SSHQGL[ 9,, RI $QQH[ 9, RI 0$532/ $V EDFNJURXQG WKH California Air Resources Board (CARB) created regulations for vessel emissions reductions for California’s ports as part of its continued mission to improve air quality around the state. The requirements came into effect in July 2009, under Title 13 California Code of Regulations (CCR), Section 2299.2, Fuel Sulfur and Other Operational Requirements for Ocean Going Vessels within California Waters and 24 Nautical Miles of the California Baseline. The regulations require vessels use distil- ODWH IXHO HLWKHU PDULQH JDV RLO ZLWK PD[LPXP VXOIXU RU PDULQH GLHVHO RLO ZLWK PD[LPXP VXOIXU LQ WKHLU PDLQ DQG DX[LOLDU HQJLQHV 7KHVH UHJXODWLRQV DUH VWLOO LQ HIIHFW SHQGLQJ results from sunset review in April 2015. Following the imple- PHQWDWLRQ RI WKH UHJXODWLRQV DOLIRUQLD FRQWLQXHG WR H[SHUL- ence Loss of Propulsion (LOP) incidents within state waters at a much higher rate than was seen prior to July 2009. The /23V FDQ EH ORRVHO FDWHJRUL]HG LQWR VL[ JURXSV IRU HDVH RI discussion. GROUP 1 Engine failures resulting in the LOP are due to the inability of the main engine, operating with MGO/MDO, to overcome the forces on the propeller from the forward momentum of the ship. The engine may turn over at higher RPM and initiate combustion; however, as the engine reduces speed to come to dead slow or slow astern there is not enough BTUs in the fuel to maintain engine inertia. The engine stalls with the subse- Fuel Switching WƌĞǀĞŶƟŶŐŽƐƐŽĨWƌŽƉƵůƐŝŽŶ ŌĞƌƵĞů^ǁŝƚĐŚƚŽŽǁ^ƵůĨƵƌŝƐƟůůĂƚĞƵĞů MARINE FUELS BY CAPT. JEFF COWAN
  • 3. Reprinted with Permission from the July 2015 edition of Maritime Reporter - www.marinelink.com quent loss of propulsion. Similarly, ships not getting engine starts while anchoring when an astern bell is given, typically initiates a “Failure to Start” scenario. The remedy due to the ODFN RI %78V LV WR DGMXVW WKH IXHO UDFN WR DOORZ PRUH IXHO LQWR the cylinder. This procedure cannot be done from most ship bridges but only from the Engine Control Room or from the Engine Side (manual). GROUP 2 Failures resulting in the LOP are due to problems with con- trolling the temperature of the MGO/MDO. Each engine has VSHFL¿FDWLRQV DV WR WKH WHPSHUDWXUH UDQJH UHTXLUHG WR RSHUDWH XVLQJ HLWKHU KHDY IXHOV RU OLJKWHU IXHOV )RU H[DPSOH WKH RS- timal temperature range for an engine might be 1350C for a heavy fuel oil (HFO) and 400C for the MGO. Because heavy fuels must be heated (for the right viscosity to burn) and lighter fuels may not need to be heated, there are problems associ- ated during the fuel oil switch over in both heating and cool- ing the different fuel oil systems (since the fuel oil is supplied WKURXJK WKH VDPH DX[LOLDU VVWHPV
  • 4. +HDWLQJ DQ 0*20'2 PD FDXVH ³ÀDVKLQJ´ RI WKH OLJKWHU IXHO RLO WR YDSRU 7KH IXHO LQMHFWRUV ZRXOG QRW ZRUN ZKHQ WKH IXHO ÀDVKHV FDXVLQJ D ORVV RI SRZHU LQ WKDW FOLQGHU 0XOWLSOH FOLQGHU ÀDVKHV FRXOG UHVXOW in LOP. GROUP 3 Failures resulting in a LOP are associated with the loss of fuel RLO SUHVVXUH WR HLWKHU WKH IXHO SXPSV RU IXHO LQMHFWRUV 7KH ORVV of pressure could be a result of many factors including wrong control set points, use of bypass valves, in-operable equip- PHQW LQDWWHQWLRQ WR RSHUDWLQJ FRQGLWLRQV RU H[FHVVLYH OHDNDJH through “O” rings and seals. The problem lies with physics. 0HWDO H[SDQGV ZKHQ KHDWHG DQG FRQWUDFWV ZKHQ FRROHG 6KLSV evolved to burn the heaviest and cheapest fuel available, HFO. To utilize the HFO on ships, the fuel is heated to as much as WR JHW LW WR ÀRZ ,Q FRPSDULVRQ 0*20'2 IXHO LV burned at ambient engine room temperature or 400C and no heating is required. Once the cooler MGO is introduced into WKH IXHO SXPSV DQG LQMHFWRUV WKH FRQWUDFW FDXVLQJ D ORVV RI IXHO SUHVVXUH DW WKH SXPS ZLWK PDUJLQDO VSUD SDWWHUQ DQG OHDNV DW WKH LQMHFWRU One of the other issues using MGO in an engine that has successfully run HFO for some time is viscosity. Typically the engine manufacturer’s recommended minimum viscosity is 2 FHQWLVWRNHV FVW
  • 5. )XHO YLVFRVLW VSHFL¿FDWLRQV DW WHPSHU- ature for MGO/MDO range from 1.5 cst to 6.5 cst. The MGO loaded in California has a viscosity of 2cst to 3cst at 400C. When the temperature of the MGO is increased into an already ZDUP HQJLQH WKDW MXVW UDQ RQ +)2 WKH KHDW ORZHUV WKH YLVFRVLW FDXVLQJ WKH IXHO PDFKLQHU SDUWV WR ELQG RU EUHDN .HHS LQ PLQG that the cylinder temperature is usually maintained at 800C and this heat migrates into the fuel lines as well. Unsurprisingly, the introduction of distillate fuel into the fuel VVWHP FDXVHV OHDNV VRPHWLPHV H[FHVVLYH OHDNV :LWK 0*2 0'2 WKHUH LV D YHU UHDO ULVN RI H[WHUQDO FRPEXVWLRQ RU ¿UH Replacing “O” rings at the manufacturer’s recommended inter- YDOV KDV SURYHQ QRW WR EH DGHTXDWH )RU H[DPSOH LQ WKH FDVH RI LQMHFWRU ³2´ ULQJV RQ D VKLS WKH PDQXIDFWXUHU VXJJHVWHG LQWHUYDO IRU UHSODFLQJ IXHO LQMHFWRU ³2´ ULQJV LV KRXUV The engineers on this ship found an interval of 2,000 hours ZDV PRUH DSSURSULDWH WR FKDQJH LQMHFWRU ³2´ ULQJV WR SUHYHQW SRWHQWLDO ¿UH KD]DUGV 7KHVH IXHO OHDNV WHQG WR GLVDSSHDU ZKHQ HQJLQHV DUH VZLWFKHG EDFN WR WKH KHDYLHU IXHO RLO GROUP 4 Failures resulting in LOP are associated with the loss of fuel RLO SUHVVXUH RU WKH ORVV RI ÀRZ LQ VXI¿FLHQW TXDQWLWLHV WR PDLQ- WDLQ RSHUDWLRQ 6WUDLQHUV DQG ¿OWHUV RU WKH ODFN RI D VWUDLQHU DQG ¿OWHU FRQWULEXWH WR FORJJLQJ RU UHVWULFWLRQV LQ WKH IXHO RLO VXSSO VVWHP 7KH 0*20'2 DFWV DV D VROYHQW FDXVLQJ D GHFRNLQJ HIIHFW FORJJLQJ IXHO ¿OWHUV 7KLV LV GXH WR EXUQLQJ D ORZHU JUDGH RI +)2 WKDW KDV H[FHVVLYH DPRXQWV RI DVSKDOWHQHV 7KHVH DV- phaltenes adhere to the inside of the fuel lines and assorted oth- er fuel components. When MGO is introduced the asphaltenes DUH UHOHDVHG FROOHFWLQJ LQ WKH IXHO ¿OWHUVVWUDLQHUV In recent years due increased demand for Marine Gas 2LO0*2
  • 6. UH¿QHUV KDYH EHHQ VTXHH]LQJ PRUH 0*2 RXW RI WKH raw crude per barrel than ever before. While blenders/suppliers are wresting every dollar from product, there is a downside. Within the last 18 months the issue is the difference between pour point and the cloud point of fuels which was fairly close, +/- 3°C; however, since the implementation of the ECA’s glob- DOO WKLV GLIIHUHQFH KDV H[SDQGHG DQG FDQ QRZ EH ƒ WR ƒ KLJKHU WKDQ WKH SRXU SRLQW 7KLV OHDGV WR ZD[ IRUPDWLRQV LQ IXHO VVWHP VWUDLQHUV¿OWHUV UHVXOWLQJ LQ ORVV RI SRZHU DQG SUR- pulsion. Heating the fuel past its cloud point could reduce vis- cosity which is addressed in Group 3. GROUP 5 Failures resulting in the Loss of Propulsion appear to be as- sociated with problems in either the starting air system or the control air systems. Problems with starting air systems are not fuel related and only need to be mentioned as a cause of LOPs. GROUP 6 Failures resulting in the Loss of Propulsion appear to be associated with mechanical failure not associated with other groups. Since implementation in 2009 there have been many and varied reasons for ships suffering a Loss of Propulsion in- cident. Three scenarios stand out as most prevalent for deter- PLQLQJ ULVN 1. 70% experienced during inbound Transit.
  • 7. 2. Most occur during slow speed maneuvering. 3. Duration of transit/complexity of maneuvering. +DYLQJ GH¿QHG WKH JURXSV RI /23V WKH LQWHQW RI WKLV JXLGH was to reduce the LOP incidents occurring within the state of California boundaries. For California, many of the LOP inci- dents that occurred since 2009 involved “First Timers” (ships PDNLQJ ¿UVW HQWU LQWR DOLIRUQLD ZDWHUV VLQFH -XO
  • 8. 6LQFH DOLIRUQLD VHHV EHWZHHQ RQH WR WZR ¿UVW WLPHUV SHU ZHHN D JXLGH ZDV FUHDWHG WR SURYLGH VXJJHVWLRQV IRU VKLSV ZRUNLQJ with low sulfur distillate fuel oil (LSDFO), while trying to comply with the assorted ECA’s. (See Box below) OPERATIONAL GUIDELINES Initial Entry: )RU YHVVHOV LQWHQGLQJ WR HQWHU WKH 1RUWK $PHULFDQ 1RUWK 6HD RU %DOWLF (PLVVLRQV RQWURO $UHD IRU WKH ÀUVW WLPH LW LV DGYLVHG WKH FUHZ VKRXOG FRQGXFW D ´75,$/µ DFWXDO
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  • 10. KRXUV RQ /6')2 LI WKH VKLS LQWHQGV WR XVH GLVWLOODWH IXHO WR FRPSO ZLWK 0$532/ ($ UHJXODWLRQV 7KLV ZLOO KHOS LGHQWLI DQ VSHFLÀF FKDQJH RYHU RU RSHUDWLRQDO LVVXHV RU SUREOHPV 5HSHDW DQG ,QLWLDO (QWU Part One-TRAINING: ‡ :LWKLQ GDV SULRU WR HQWHULQJ WKH 3RUWV ORFDWHG ZLWKLQ WKH ($ LW LV VWURQJO DGYLVHG VKLS HQJLQHHUV VKRXOG H[HUFLVH $ 2SHUDWLQJ PDLQ HQJLQH IURP WKH HQJLQH FRQWURO URRP % 2SHUDWLQJ PDLQ HQJLQH IURP HQJLQH VLGH ORFDO
  • 11. ‡ UHZ VKRXOG EHFRPH IDPLOLDU ZLWK ´)DLOXUH WR 6WDUWµ SURFHGXUHV ZKLOH PDQHXYHULQJ DQG HVWDEOLVK FRUUHFWLYH SURWRFROV IRU ´)DLOXUH WR 6WDUWµ LQFLGHQWV Part Two-While Underway after Fuel Switching Completed (HFO to Low Sulfur Distillate): ‡ 6KLSV VKRXOG HQVXUH RQH RI WKH VHQLRU HQJLQHHULQJ RIÀFHUV LV LQ WKH HQJLQH FRQWURO URRP ZKLOH WKH YHVVHO LV LQ SLORWDJH ZDWHUV DQG EH $ DEOH WR RSHUDWH WKH VKLS PDLQ HQJLQH IURP WKH HQJLQH FRQWURO URRP % DEOH WR RSHUDWH WKH VKLS PDLQ HQJLQH IURP HQJLQH 6LGH /RFDO
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