This curriculum vitae provides details about Aubrey McLeod's personal and professional experience in the refractory industry. The summary highlights that McLeod has over 10 years of experience providing third-party inspection and quality assurance services during plant maintenance shutdowns. He has worked on projects across various industries and locations, inspecting and advising on the relining of equipment like furnaces, reactors, and boilers. McLeod is qualified according to API 936 standards and ensures contractors follow proper procedures to install refractory materials and prepare comprehensive reports.
1. CURRICULUM VITAE
AUBREY MICHAEL MC LEOD
_____________________________________________________________________
NAME: AUBREY MICHAEL MC LEOD
ADDRESS: 32 THORNHILL
110 RUBIDA STREET
LYNWOOD RIDGE
PRETORIA
GAUTENG
SOUTH AFRICA
PERSONAL INFORMATION
MARTIAL STATUS: MARRIED
NATIONALITY: SOUTH AFRICAN
ID NO: 7202285128083
SEX: MALE
LANGUAGES: ENGLISH, AFRIKAANS
HEALTH: EXCELLENT
DRIVERS LICENCE: CODE 02
SUMMARY OF QUALIFICATIONS
HIGH SCHOOL ATTENDED: RIVERSIDE HIGH SCHOOL,
VEREENIGING
HIGHEST STANDARD PASSED: STANDARD 10 (Grade 12, MATRIC) – 1990
SUBJECTS: ENGLISH, AFRIKAANS, SCIENCE,
GEOGRAPHY, MATHEMATICS, HISTORY,
AND ART
MILITARY TRAINING: COMPLETED (1 YEAR) 1993, 6 MONTHS
INFANTRY SCHOOL OUDTSHOORN –
JUNIOR LEADERS 6 MONTH SPECIALISED
INFANTRY – EQUESTRIAN AND ADVANCED
MOTOR CYCLE INFANTRY INSTRUCTOR -
POTCEFSTROOM
TRAINING COURSES:
1/ REFRACTORIES FOR INDUSTRIAL USERS: 2005 to 2013
2/ API 936 CERTIFIED – Refractory Inspection Certification 2010
3/ API 936 RECERTIFICATION 2013
1
2. WORK HISTORY IN REFRACTORY INDUSTRY – C&H GROUP
Mr. Aubrey McLeod has gained extensive site experience in the Refinery; GTL &
Petrochem Industry during Maintenance Shutdowns; T&I and New Projects. This
has been attributed to his excellent communication skills on site.
REFRACTORY INSPECTION AND QA AT CHB 2004 – current
SUMMARY
MY WORK EXPERIENCE ON SHUTDOWNS; T & I; MAINTINACE SUTDOWNS;
FAILURE ANALYSIS AND NEW PROJECTS INCLUDES EQUIPMENTS AND
LININGS NAMELY:
BRICK / CASTABLE AND RAMMED LININGS
ZINCOR ROASTER RE-LINES
PRIMARY REFORMERS
SECONDARY REFORMERS
HYDROGEN REFORMERS
SRU
COMBUSTION CHAMBERS
WASTE HEAT BOILERS
INCINERATORS
KILNS
AUXILLARY HEATERS
BOILERS
MCC
STACKS
ETHYLENE CRACKING FURNACES
CASTABLE / GUNNED LININGS (INCLUDING RAMMED LININGS)
HEATERS / FURNACES
BOILERS
FCCU
GASIFIERS
FLEXICOKERS
CATALYST COOLER
INCINERATORS
REACTORS
DRUMS
SALPHUR PLANT / PIT
STACKS
TRANSFER LINES
CERAMIC FIBRE & CALCIUM SILICATE BOARD
HEATERS
FURNACES
2
3. INCINERATORS
ETHYLENE CRACKING FURNACES
RECENT WORK EXPERIENCE IN:
MAJOR REFINERIES & THE PETROCHEMICAL [NDUSTRY
2014
1) SPRC (CHEVRON)
THAILAND 2014 FERUARY TO APRIL RFCCU RE-
VAMP PROJECT AND T&I
THIRD PARTY INSPECTORATE &
QUALITY ASSURANCE. INSPECTION &
RECOMMENDED REPAIRS; REPORTS
AND DATA PACK.
EQUIPMENT INCLUDES: COMPLETE
RFCCU-REGENERATOR AND REACTOR
INCLUDING EXTERNAL CYCLONES.
REVIEW CONTRACTORS QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT AND MATERIALS &
INSTALLATION TECHNIQUES I.E. GUNITE;
CASTING & HAND PACK OF ABRASION
RESISTANT MATERIALS.
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING.
COMPILATION OF SHUTDOWN DATA
PACK FOR CLIENT.
2) SHELL PULAU BUKOM F10000 & F20000 ETHYLENE CRACKING
FURNACE RE-LINE.
SINGAPORE
REFRACTORY SPECIALIST, QA / QC
FOR INDUSTRIAL SERVICES.
EQUIPMENT INCLUDES: 2X ETHYLENE
CRACKING FURNACES - RADIANT
3
4. SECTION; ARCH ROOF; PLENUM &
RADIANT FLOOR.
REVIEW CONTRACTORS QCP, METHOD
STATEMENT AND ITP.
DESIGN REVIEW & IMPROVEMENTS
DAILY STAUS REPORTS & MEETINGS.
INSTALLATION TECHNIQUES ADVISOR
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
RECORDS AND REPORTS FOR DATA
PACK.
FINAL APPROVAL AND HANDOVER.
3) ENGEN (PETRONAS) JULY / AUGUST 2014 FCCU (COMBO)
SHUTDOWN
DURBAN
THIRD PARTY INSPECTORATE &
QUALITY ASSURANCE. INSPECTION &
RECOMMENDED REPAIRS REPORTS.
EQUIPMENT INCLUDES: REACTOR
CYCLONES; REACTOR SIDE WALLS;
REACTOR CROSSOVER; ORIFICE
CHAMBERS - REGENERATOR SIDE
WALLS.
REVIEW CONTRACTORS QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT AND MATERIALS &
INSTALLATION TECHNIQUES I.E. GUNITE;
CASTING & HAND PACK OF ABRASION
RESISTANT MATERIALS.
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING.
COMPILATION OF SHUTDOWN DATA
PACK FOR CLIENT.
4
5. 1) SASOL 2 & 3 SEPTEMBER / OCTOBER 2014
SHUTDOWN
THIRD PARTY INSPECTION AND
QUALITY ASSURANCE TO SASOL.
INSPECTION REPORTS AND
RECOMMENDED REPAIRS ON ALL
EQUIPMENT, REVIEW OF QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT & MATERIALS
& TECHNIQUES I.E. GUNITE; CASTING,
BRICKWORK AND HAND PACK OF
ABRASION RESISTANT MATERIALS.
EQUIPMENTS INCLUDE: WHB / TUBE
SHEETS, PRIMARY AND SECONDARY
REFORMERS. RELINING OF CRUDE AND
GAS FURNACES, COAL BUNKERS (50)
SRU AND SULPHUR PIT, ROTARY KILN.
MATERIAL REVIEW AND TESTING AS
PER API936 & ASTM STANDARDS.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING. COMPILATION OF SHUTDOWN
DATA PACK FOR CLIENT.
2013
1) ENGEN (PETRONAS) 2013 JANUARY / FEBRUARY FCCU
SHUTDOWN
THIRD PARTY INSPECTORATE &
QUALITY ASSURANCE. INSPECTION &
RECOMMENDED REPAIRS REPORTS.
EQUIPMENT INCLUDES: REACTOR
CYCLONES – THIN LAYER ABRASION
RESISTANT LINING / HEXMESH.
REACTOR SIDE WALLS – MED. WEIGHT
INSULATING CASTABLE (RESCO).
REACTOR CROSSOVER – ABRASION
RESISTANT CASTABLE –HAND PACK ON
TO “V” ANCHORS. ORIFICE CHAMBERS -
THIN LAYER ABRASION RESISTANT
LINING / HEXMESH (RESCO).
REGENERATOR SIDE WALLS - MED.
WEIGHT INSULATING CASTABLE
(RESCO) VISBREAKER – 25m2
GUNITE
5
6. REPAIRS TO CONVECTION ROOF –
MED. WEIGHT GUNING GRADE
CASTABLE (RESCO).
REVIEW CONTRACTORS QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT AND MATERIALS &
INSTALLATION TECHNIQUES I.E. GUNITE;
CASTING & HAND PACK OF ABRASION
RESISTANT MATERIALS.
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING.
COMPILATION OF SHUTDOWN DATA
PACK FOR CLIENT.
2) EXONNMOBILE (ESSO) 2013 FEBUARY / APRIL FLEXICOKER
TA.
ROTTERDAM THIRD PARTY INSPECTORATE, QA / QC
FOR QUARTIS REFRACTORY
INSPECTION.
INSPECTION & RECOMMENDED
REPAIRS REPORTS.
EQUIPMENT INCLUDES: GASIFIER –
PARTIAL WRECK & RE-LINE (270m2
)–
PUMP CAST. TRANSFER LINES –
BORESCOPIC INSPECTIONS & REPAIRS.
SLIDE VALVE RE-LINE – ABR MATERIAL /
HEXMESH. HEATERS, REACTION
FURNACE, CYCLONE RE-LINE &
REPLACEMENT. REACTOR,
FRACTIONATOR COLUMN.
REVIEW CONTRACTORS QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT AND MATERIALS &
INSTALLATION TECHNIQUES I.E. GUNITE;
CASTING, PUMP CAST & HAND PACK OF
ABRASION RESISTANT MATERIALS.
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
6
7. REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING.
COMPILATION OF SHUTDOWN DATA
PACK FOR CLIENT.
3) SAPREF (SHELL GLOBAL) 2013 MAY / JUNE FCCU SHUTDOWN
THIRD PARTY INSPECTORATE &
QUALITY ASSURANCE. INSPECTION &
RECOMMENDED REPAIRS REPORTS.
EQUIPMENT INCLUDES: REACTOR
CYCLONES – THIN LAYER ABRASION
RESISTANT LINING / HEXMESH
(ACTCHEM). REACTOR SIDE WALLS –
MED. WEIGHT INSULATING CASTABLE
(CALDERYS). C O DUCT – GUNITE ON
TO “V” ANCHORS. COMPLETE WRECK
AND RE=-LINE OF SECONDARY
CYCLONES ACTCHEM / HEXMESH.
PARTIAL WRECK & RE-INE OF PRIMARY
CYCLONES.
AIA APPOINTED BY FLOUR FOR SHELL
GLOBAL AS THIRD PARTY
INSPECTORATE: FABRICATION OF NEW
FORTH STAGE SEPERATOR-
HEXMESH /ACTCHEM LININGS.
FABRICATION OF NEW CRITICAL FLOW
NOZZLES – HEXMESH / ACTCHEM
LININGS.
REVIEW CONTRACTORS QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT AND MATERIALS &
INSTALLATION TECHNIQUES I.E. GUNITE;
CASTING & HAND PACK OF ABRASION
RESISTANT MATERIALS.
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
7
8. SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING.
COMPILATION OF SHUTDOWN DATA
PACK FOR CLIENT.
4) EXONNMOBILE (ESSO) 2013 AUGUST / OCTOBER FCCU
BELGUIM SHUTDOWN.
THIRD PARTY INSPECTORATE, QA / QC
FOR QUARTIS REFRACTORY
INSPECTION.
INSPECTION & RECOMMENDED
REPAIRS REPORTS.
EQUIPMENT INCLUDES: FCCU – LINING
ASSESMENTS & RECOMMMENDED
REPAIRS. TRANSFER LINES –
BORESCOPIC INSPECTIONS & REPAIRS.
SLIDE VALVE RE-LINE – ABR.
MATERIAL / HEXMESH. HEATERS,
REACTION FURNACE, DRUMS &
REPLACEMENT. REACTOR,
FRACTIONATOR COLUMN.
REVIEW CONTRACTORS QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT AND MATERIALS &
INSTALLATION TECHNIQUES I.E. GUNITE;
CASTING, PUMP CAST & HAND PACK OF
ABRASION RESISTANT MATERIALS.
MATERIAL REVIEW AND TESTING AS PER
API936, ASTM STANDARDS & CLIENT
SPECIFICATION.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING.
COMPILATION OF SHUTDOWN DATA
PACK FOR CLIENT.
8
9. 2012
1) SASOL 2 & 3 2013 SHUTDOWN – THIRD PARTY
INSPECTION AND QUALITY ASSURANCE
TO SASOL. INSPECTION REPORTS AND
RECOMMENDED REPAIRS ON ALL
EQUIPMENT, REVIEW OF QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
PERSONEEL, EQUIPMENT & MATERIALS
& TECHNIQUES I.E. GUNITE; CASTING,
BRICKWORK AND HAND PACK OF
ABRASION RESISTANT MATERIALS.
EQUIPMENTS INCLUDE: WHB / TUBE
SHEETS, PRIMARY AND SECONDARY
REFORMERS. RELINING OF CRUDE AND
GAS FURNACES, COAL BUNKERS (50)
SRU AND SULPHUR PIT, ROTARY KILN.
MATERIAL REVIEW AND TESTING AS
PER API936 & ASTM STANDARDS.
REVIEW & APPROVAL OF DRY OUT
CONTRACTORS PROCEDURES.
WITNESS REPAIRS & POST CURE
INSPECTION & RELEASE FOR SERVICE.
SELECTION OF TEST SAMPLES &
REGISTER. REVIEW RESULTS OF
TESTING. COMPILATION OF SHUTDOWN
DATA PACK FOR CLIENT.
1) NATREF (SASOL) 2012 CDU SHUTDOWN – THIRD PARTY
INSPECTION AND QUALITY
ASSURANCE. INSPECTION REPORTS
AND RECOMMENDED REPAIRS ON ALL
EQUIPMENT, REVIEW OF QCP AND ITP.
PRE-QUALIFICATION OF CONTRACTOR
I.E. GUNITE; INSULATION AND
ABRASION RESISTANT MATERIALS.
WHB, SECONDARY AND PRIMARY
REFORMERS. RELINING OF NEW CDU
FURNACES (2), FCCU. RE-LINE OF
FLARE TIP.
2) SASOL 1 B6990 CRYSALLIC PITCH INCINERATOR
– THIRD PARTY INSPECTORATE AND
QUALITY ASSURANCE. RECOMMENDED
REPAIRS. WITNESS DEMOLITION AND
INSTALLATION. REVIEW OF QCP, ITP,
TEST CERTIFICATES, PRODUCTION
SAMPLE TESTING AND DRY OUT.
9
10. APPROVAL AS PER CLIENT
SPECIFICATION. COMPLETION OF DATA
PACK.
3) PETROSA (GTL) 2010 REFORMING SHUTDOWN - THIRD
PARTY INSPECTION AND QUALITY
ASSURANCE. INSPECTION REPORTS
AND RECOMMENDED REPAIRS ON
PRIMARY AND SECONDARY FURNACES;
WHB INCLUDING TUBESHEET RE-LINE;
SUPER HEATER; DUCTING AND
TRANSFER LINE. REVIEW OF QCP / ITP;
TEST CERTS. PRE-QUALIFICATION OF
CONTRACTOR. CLIENT PRESENTATION
IN DAILY MEETINGS. DAILY STATUS
REPORTS. REVIEW OF PRODUCTION
TEST SAMPLE RESULTS. COMPLETION
OF DATA PACK.
4) ADGAS (UAE) OFFSHORE. PLANT 7 2012 APRIL / MAY SHUTDOWN
THIRD PARTY INSPECTION & QA FOR
RE-LINE OF THE SULPHUR PLANT
INCLUDING SULPHUR PIT AND
INCINERATOR STACK, MAIN
COMBUSTION CHAMBER. REVIEW OF
QCP / ITP; TEST CERTS AND DRY OUT
CURVE. PRE-QUALIFICATION OF
CONTRACTOR (CASTING AND GUNITE).
ORDER OF MATERIALS. DAILY STATUS
REPORTS AND MEETINGS. REVIEW OF
PRODUCTION TEST SAMPLE RESULTS.
COMPLETION OF DATA PACK.
SUPERVISION DURING COMMISSIONING
OF THE PLANT.
5) ADGAS (UAE) OFFSHORE. OCTOBER / NOVEMBER - THIRD PARTY
INSPECTION AND QUALITY
ASSURANCE. INSPECTION REPORTS
AND RECOMMENDED REPAIRS ON
WHB; HEATERS; MAIN COMBUSTION
CHAMBER TUBESHEET RE-LINE. PRE-
QUALIFICATION OF CONTRACTOR
(CASTING AND GUNITE). ORDER OF
MATERIALS. DAILY STATUS REPORTS
AND MEETINGS. REVIEW OF
PRODUCTION TEST SAMPLE RESULTS.
COMPLETION OF DATA PACK.
SUPERVISION DURING COMMISSIONING
OF THE PLANT.
10
11. 2011
1) SHAW (HOUSTON TEXAS) FEBRUARY TO MAY - THIRD PARTY
INSPECTOR AND SHAW
REPRESENTATIVE FOR TAKREER
PROJECT (RUWAIS). FABRICATION OF
NEW RISER SEPARATION SYSTEM (RSS)
AT HYUNDAI HEAVY INDUSTRIES
(ULSAN, S. KOREA). REVIEW ITP; IAL;
QCP; TEST CERTS AND DRAWINGS FOR
APPROVAL. INSPECTION OF HEXMESH
LINING DURING INSTALLATION. CO-
ORDINATE DAILY MEETINGS. PRE-
QUALIFICATION OF CONTRACTOR AND
MATERIALS (RESCO AA-22). WITNESS
ALL TESTING OF SAMPLES AT
INDEPENDENT
LABORATORY (KTR)
SOUTH KOREA ADVICE ON INSTALLATION TECHNIQUES
AND TRAINING.
SUPERVISE CONTRACTORS DAILY
ACTIVITIES. STATUS REPORTS.
COMPLETION OF DATA PACK.
AUGUST TO DECEMBER - THIRD PARTY
INSPECTOR AND SHAW
REPRESENTATIVE FOR TAKREER
PROJECT (RUWAIS). FABRICATION OF
CATALYST COOLER AT DOOSAN
ENGINEERING (CHANGWON, S. KOREA).
REVIEW ITP; IAL; QCP; TEST CERTS.
AND DRAWINGS FOR APPROVAL.
INSPECTION OF VARIOUS ANCHOR
SYSTEMS DURING INSTALLATION. CO-
ORDINATE DAILY MEETINGS. PRE-
QUALIFICATION OF CONTRACTOR AND
MATERIALS (GUNITE, VIBRO-CASTING
AND PLACEMENT OF ABRASION
RESISTANT MATERIALS (RESSCO).
WITNESS ALL TESTING OF SAMPLES AT
INDEPENDENT LABORATORY (KTR).
ADVICE ON INSTALLATION TECHNIQUES
AND TRAINING. SUPERVISE
CONTRACTORS DAILY ACTIVITIES.
DAILY STATUS REPORTS AND
COMMUNICATIONS BETWEEN CLIENT,
CONTRACTOR AND OTHER INSPECTION
11
12. DISCIPLINES. DRY OUT PROCEDURES.
COMPLETION OF DATA PACK.
2010
1) ENGEN (PETRONAS) SAFOR SHUTDOWN – THIRD PARTY
QA, RECOMMENDED REPAIRS, LEAD
INSPECTOR FOR STATUS MEETINGS.
COMPLETE RELINE OF 2 CRUDE
HEATERS, PARTIAL RE-LINE OF ONE
CRUDE HEAT. COMPLETION OF DATA
PACK
FCCU SHUTDOWN – THIRD PARTY
INSPECTOR AND QA, QC AND ADVICE
FOR HEXMESH AND ABRASION
RESISTANT INSTALLATIONS
(ACTCHEM), RECOMMENDED REPAIRS
FOR COMPLETE FCCU INCLUDING:
REGENERATOR CYCLONES, RISER
LINE, AIR GRID, FIRED HEATERS,
BOILERS, OFF TAKE DUCTS, GOGGLE
VALVE, CO BOILERS. COMPLETION OF
DATA PACK.
2) CHEVRON (CALTEX) FCCU SHUTDOWN – THIRD PARTY
INSPECTOR AND QA, QC AND ADVICE
FOR HEXMESH AND ABRASION
RESISTANT INSTALLATIONS
(ACTCHEM), RECOMMENDED REPAIRS
FOR COMPLETE FCCU INCLUDING
REGENERATOR CYCLONES, RISER
LINE, AIR GRID, FIRED HEATERS,
BOILERS, OFF TAKE DUCTS, GOGGLE
VALVE, CO BOILERS, COMMON STACK.
COMPLETION OF DATA PACK. SRU
COMPLETE RELINE THIRD PARTY
INSPECTOR AND QA, MATERIAL QC,
PRE-QUALIFICATION OF CONTRACTOR,
QCP APPROVAL, SUPERVISION OF
CONTRACTOR DAILY ACTIVITIES.
COMPLETION OF DATA PACK.
2) SASOL 2 AND 3 PETROCHEMICAL PLANT SHUTDOWN
THIRD PARTY INSPECTOR AND
QUALITY ASSURANCE, PROJECT
COORDINATOR, QUALITY CONTROL
AND ADVICE, REPAIRS
RECOMMENDATION REFORMERS,
BOILERS, SYNTHOL, HEATERS,
12
13. COMBUSTION CHAMBERS, REACTOR
UNITS, ASH CHANNELS, TRANSFER
LINES AND ROTARY KILN. COMPLETION
OF DATA PACK.
3) PETRO SA (GTL) 2010 REFORMING SHUTDOWN
THIRD PARTY INSPECTION AND
. QUALITY ASSURANCE
RECOMMENDED REPAIRS ON
FURNACES, WHB (CAST BRICK
SHAPES), PRIMARY AND
SECONDARY REFORMERS.
4) ENGEN (PETRONAS) THIRD PARTY INSPECTOR FOR
COMPLETE RE-LINE OF PRE-HEATER
FURNACE (GUNITE). APPROVAL OF
MATERIALS. PRE-QUALIFICATION OF
CONTRACTOR AND APPROVAL OF
QCP. COMPLETION AND HAND OVER
OF DATA PACK.
2009
1) CHEVRON (CALTEX) FCCU SHUTDOWN – THIRD PARTY QA,
QC AND ADVISOR FOR HEXMESH AND
ABRASION RESISTANT INSTALLATIONS
(ACTCHEM). REVIEW AND APPROVAL
OF CONTRACTOR QCP AND
INSTALLATION METHODOLOGY, ISSUE
OF RECOMMENDED REPAIRS
REPORTS FOR ALL EQUIPMENT’S OF
FCCU INCLUDING REGENERATOR
CYCLONES, RISER LINE, AIR GRID,
FIRED HEATERS, BOILERS, OFF TAKE
DUCTS, GOGGLE VALVE, CO BOILERS,
COMMON STACK. COMPLETION OF
SHUTDOWN DATA PACK FOR CLIENT;
REVIEW OF TEST SAMPLE RESULTS.
2) NATREF (SASOL) 2009 HYDROCRACKER SHUTDOWN
THIRD
PARTY INSPECTION AND QUALITY
ASSURANCE. RECOMMENDED
REPAIRS ON FURNACES, WHB,
SECONDARY AND PRIMARY
REFORMERS. RELINING OF PRIMARY
REFORMER USING CERAMIC FIBRE
13
14. MODULES. RELINE OF SRU INCL. TUBE
SHEET.
3) SAPREF (SHELL GLOBAL) FCCU RE-VAMP OF THE NEW REACTOR,
HOT AND COLD WALL RISER LINE,
PRIMARY AND SECONDARY CYCLONES,
DIP LEGS AND AIR GRID – THIRD PARTY
QA AND PROJECT COORDINATOR.
INSPECTION OF HEXMESH
INSTALLATIONS AND ABRASION
RESISTANT LININGS (ACTCHEM) IN
ACCORDANCE TO SHELL
SPECIFICATIONS.
4) SASOL 2 SCC SHUTDOWN – THIRD PARTY
INSPECTION, QUALITY ASSURANCE,
ADVICE AND QUALITY CONTROL.
NEW RISER LINE PROJECT – PROJECT
COORDINATOR. THIRD PARTY
INSPECTION AND QUALITY
ASSURANCE. INSTALLATION ADVICE ON
RESCO SUREFLOW 17E AND 88 SELF
FLOW ABRASION RESISTANT
MATERIALS. 30M RISER PIPE CAST IN
10M SECTIONAL POURS. FIELD JOINT
REFRACTORY INS
5) PETRO SA (GTL) 2009 SHUTDOWN THIRD PARTY
INSPECTION AND QUALITY
ASSURANCE. RECOMMENDED REPAIRS
ON FURNACES, WHB, SECONDARY AND
PRIMARY REFORMERS.
6) QP REFINERY (QATAR) THIRD PARTY INSPECTION AND
RECOMMENDED REPAIRS TO
REFINERY 1 AND REFINERY 2
HEATERS.
2008
1) RASGAS (QATAR) REFRACTORY INSPECTION AND
2008 SHUTDOWN,
RECOMMENDED REPAIRS ON
HEATERS, TURBINE STACK,
INCINERATORS AND COMBUSTION
CHAMBERS AND SRU. WRECK AND
14
15. RE-LINE OF INCINERATOR BRICK
LINING, INCLUDING AIR WALL.
2) PETRO SA (GTL) THIRD PARTY INSPECTION AND
QUALITY ASSURANCE. HEXMESH AND
ACTCHEM INSTALLATION. INSPECTION
AND RECOMMENDED REPAIRS FOR
WASTE HEAT BOILERS, PRIMARY
REFORMERS AND SECONDARY
REFORMERS.
3) NATREF (SASOL) FCCU SHUTDOWN. THIRD PARTY QA ON
HEXMESH INSTALLATION AND
REFRACTORY IN REACTOR, REGEN,
RISER AND ORIFICE CHAMBER.
COMPILATION OF DATA PACK
4) SAPREF (SHELL GLOBAL) THIRD PARTY QA ON FCCU
FABRICATION FOR REVAMP:
FABRICATION OF NEW CYCLONES FOR
REGEN. FABRICATION OF NEW COLD
WALL VIBRO-CAST RISER
LINE.FABRICATION OF NEW HOT WALL
(HEX) RISER LINE.
5) EXXARO (STEEL INDUSTRY) RE-LINE OF ROASTERS 1&2 – THIRD
PARTY QA
6) ENGEN (PETRONAS) INSPECTION, FAILURE ANALYSIS AND
REPORT ON SULPHUR RECOVERY
UNIT.
7) NPC (CEMENT INDUSTRY) ROTARY KILN AND COOLER,
EMERGENCY SHUTDOWN AND FAILURE
ANALYSIS INSPECTION AND REPORT.
RECOMMENDED REPAIRS AND THIRD
PARTY QA.
15
16. 2007
1) SINOPEC (CHINA) QA INSPECTOR DURING INSTALLATION.
TRAINING PERSONNEL ON
INSTALLATION OF THE ABRASION
RESISTANT REFRACTORY LINING.
DRAFTING RECOMMENDED
INSTALLATION PROCEDURES.
2) RASGAS (QATAR) REFRACTORY INSPECTION AND
RECOMMENDATIONS, REPAIRS ON
HEATERS, INCINERATORS, SRU AND
COMBUSTION CHAMBERS.
3) PETRO SA (GTL) INSPECTION AND RECOMMENDED
REPAIRS FOR WASTE HEAT
BOILERS, PRIMARY REFORMERS
AND SECONDARY REFORMERS.
REVIEW OF IR (INFRARED) AND
RECOMMENDATION REPORTS.
4) SASOL 1 FAILURE ANALYSIS ON
REGENERATOR LINING AND THIRD
PARTY INSPECTION AND QA FOR
REPAIRS.
5) NATREF (SASOL) THIRD PARTY INSPECTION AND
RECOMMENDED REPAIRS FOR
HEATERS AND INCINERATORS
DURING SHUTDOWN.IR SCANNING.
6) SASOL 1 THIRD PARTY INSPECTION ON
METHANE REFORMER AND WASTE
HEAT BOILER.
7) METSEP (IR SCAN) INFRA-RED SCANNING OF REACTOR
2 AND RECOMMENDATION REPORT.
8) ADGAS (UAE) THIRD PARTY INSPECTION & QA FOR
RELINE OF THE SULPHUR PLANT, MAIN
COMBUSTION CHAMBER. SUPERVISION
DURING COMMISSIONING OF THE
PLANT. IR VIDEO ANALYSIS
16
17. 2006
1) ADGAS (UAE) THIRD PARTY INSPECTION & QA FOR
RELINE OF THE SULPHUR PLANT, MAIN
COMBUSTION CHAMBER.
SUPERVISION DURING COMMISSIONING
OF THE PLANT.
2) SAPREF (SHELL GLOBAL) FCCU – 3RD PARTY QA FOR REPAIRS
TO +100M2 OF HEXMESH IN FCCU
REACTOR. INSPECTION OF FITTING OF
HEXMESH AND QA DURING THE
INSTALLATION OF ACTCHEM. ON SITE
PRE-QUALIFICATION OF INSTALLATION
PERSONNEL.
3) SASOL THIRD PARTY INSPECTION ON
METHANE REFORMER AND WASTE
HEAT BOILER
4) PETRO SA (GTL) THIRD PARTY INSPECTION AND
QUALITY ASSURANCE. HEXMESH AND
ACTCHEM INSTALLATION. INSPECTION
AND RECOMMENDED REPAIRS FOR
WASTE HEAT BOILERS, PRIMARY
REFORMERS AND SECONDARY
REFORMERS.
5) QP REFINERY (QATAR) THIRD PARTY INSPECTION AND
RECOMMENDED REPAIRS FOR THE
FCCU, HEATERS AND WASTE HEAT
BOILERS DURING THE UNPLANNED
SHUTDOWN.
6) RASGAS (QATAR GTL) REFRACTORY INSPECTION AND QA.
RECOMMENDED REPAIRS ON
HEATERS, INCINERATORS AND
COMBUSTION CHAMBERS. PROJECT
CO-ORDINATION. ADVISE AND
ORDERING OF MATERIALS. LEAD DAILY
MEETINGS. APPROVAL OF QCP. PRE-
QUALIFICATION OF CONTRACTOR AND
MATERIALS. STATUS REPORTS.
COMPLETION OF DATA PACK.
17
18. 2005
1) PETROSA (GTL) THIRD PARTY INSPECTIONS AND QA ON
WASTE HEAT BOILERS, METHANE
REFORMERS. THIRD PARTY
INSPECTION AND QUALITY
ASSURANCE. HEXMESH AND ACTCHEM
INSTALLATION.
2) ADGAS (UAE) THIRD PARTY INSPECTION & QA FOR
RELINE OF SRU MCC.
3) SAPREF (SHELL GLOBAL) INSPECTION AND RECOMMENDED
REPAIR PROCEDURES FOR FIRED
HEATERS.
4) SASOL 1 THIRD PARTY INSPECTION ON
METHANE REFORMER AND WASTE
HEAT BOILER
2004
1) SAPREF (SHELL GLOBAL) CDU SHUTDOWN AND REVAMP
THIRD PARTY INSPECTION AND
QUALITY ASSURANCE IN FURNANCES,
SULPHUR RECOVERY UNIT AND WASTE
HEATR BOILERS
ON-SITE TESTING OF PRODUCTION
SAMPLES.
2) NATREF (SASOL) FCCU SHUTDOWN. THIRD PARTY QA ON
HEXMESH AND ACTCHEM
INSTALLATION
3) PETROSA (GTL) THIRD PARTY INSPECTION AND
QUALITY ASSURANCE ON WASTE HEAT
BOILER REPAIRS AND METHANE
REFORMERS. THIRD PARTY QA ON
HEXMESH AND ACTCHEM
INSTALLATION IN SYNTHOL.
18
19. 4) ADGAS (UAE) THIRD PARTY INSPECTION & QA FOR
RELINE OF THE SUPLHUR PLANT, MAIN
COMBUSTION CHAMBER
5) PETROSA (GTL) THIRD PARTY QA ON SYNTHOL PLANT
FOR HEXMESH & REFRACTORY
MAINTENANCE REPAIRS.
ONSITE TESTING OF SAMPLES WITH
MOBILE LABORATORY.
5) HEURTY PETROCHEM THIRD PARTY QA ON TWO NEW
CERAMIC FIBRE HEATERS FOR SASOL
Should you require further information please contact our offices at :
Tel: +27 16 971 2678 / e-mail:chlabs@mweb.co.za or dcbiggs@mweb.co.za
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