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POSTGRADUATE DEPARTMENT OF CONSERVATIVE
DENTISTRY AND ENDODONTICS
SEMINAR TOPIC:-
DENTAL AMALGAM-
PAST, PRESENT & FUTURE-I
(EVOLUTION & PROPERTIES)
Presented by-Ashish Choudhary
Pg student
UNDER GUIDANCE OF :-
Prof. Dr Riyaz Farooq (HOD)
Dr Aamir Rashid (lecturer)
Dr Fayaz Ahmed (lecturer)
Contents
 Introduction
 History of amalgam
 Amalgam wars
 Classification
 Components of amalgam
 Basic setting reaction
 Manufacture of alloy powder
 Properties of amalgam
 Manipulation of amalgam
 Recent advances in amalgam
 Side effects of mercury
 Durability of amalgam
 Future of amalgam
 Conclusion
INTRODUCTION
Dental amalgam is one of the
most versatile restorative
materials used in dentistry.
It constitutes approximately 75% of all
restorative materials used by dentists. It has
served as a dental restoration for more than
165 years.
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• There is still no adequate economic
alternative for dental amalgam. The
combination of reliable long-term
performance in load bearing situations and
low cost is unmatched by other dental
restorative material. It has a myriad of uses:
rather low technique sensitivity, self-sealing
property and its longevity
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
AMALGAM POPULARITY
Cost effective
and long life
Acceptable
biocompatibility
Less
technique
sensitive
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Over the last few years improvements in
composition have led to -
Reduced marginal
failure due to
decreased creep
and corrosion
Early seal between
the tooth and
restoration
But development of alternatives based on ceramics and
composites , and questions on its safety have led to its
decline.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Cavity design
& prepation
Selection of
alloy & its
manipulation
with mercury
Contouring &
finishing
procedures
Age of the
restoration &
its
environment
The variables for amalgam’s appearance
Amalgam: past,present & future
JADA,Vol.86,April 1973
What is amalgam????
a·mal·gam: any alloy of
mercury with any another
metal [silver amalgam is
used as a dental filling]
word amalgam is derived from greek name
‘emolient’ which means paste.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Source: Webster’s New World Dictionary of the American Language,
Guralnik DB, Ed., New York: World Publishing Co., 1972
Dental amalgam is an alloy made by
mixing mercury with a silver tin
amalgam alloy (Ag-Sn)
Amalgam alloy is a silver tin alloy to
which varying amounts of copper(Cu)
and small amounts of zinc(Zn) have
been added
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Sturdevant’s Art & Science of Operative dentistry..5th ed; 152
INDICATIONS OF AMALGAM
Moderate to large
Class I and Class II
restorations
Class V restorations
in unaesthetic areas
Foundations
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Esthetics
Small (even
moderate) defects
in posterior teeth
Requirement for
reinforcement of
tooth
CONTRAINDICATIONS OF AMALGAM
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
ADVANTAGES OF AMALGAM
• Cost effective
• Time effective
• Ease of placement
• Wear resistance
• Prevent marginal leakage after a period of
time
• Adequate resistance to fracture
• Maintains anatomical form
• Not overly technique sensitive
• Favourable long term clinical
research results
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Aesthetics
• Toxicity
• Corrosion and galvanic action
• Difficult tooth preparation
• Initial marginal leakage
• Technique sensitive if bonded
• Brittle
• Marginal breakdown
• Do not help retain weakened tooth structure
Disadvantages
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Less microleakage, interfacial staining.
• Slightly increase strength of remaining tooth
structure.
• Minimal postoperative sensitivity.
• Some retention benefit.
• Esthetic benefit of sealing by not permitting the
Amalgam to discolor the adjacent tooth
structure.
Bonded Amalgams have “Bonding
benefits” :
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
HISTORY OF AMALGAM
A Chinese medical
text(Material medica)
mentions using a
“silver paste”, a type of
amalgam, to fill teeth
in the 7th century
-by Su Kung in 659
AD
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
In Europe, Johannes Stokers, a
municipal physician in Ulm,
Germany, recommended amalgam as
a filling material in 1528.
Later, Li Shihchen (1578) chronicled a
dental mixture of 100 parts mercury
with 45 parts silver and 900 parts tin
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
In the 18th century, John Hill, an Englishman,
described mercury as, “It penetrates the substance
of all metals, and dissolves, and makes them
brittle.”
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• In 1818, Louis Nicolas Regnart, a Parisian
physician invented amalgam by the addition
of one-tenth by weight of mercury to another
metal or metals.
Dental silver amalgam was probably introduced in
England by Joseph Bell, a British chemist, in 1819, and
was known as ‘Bell’s putty’.
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
• Traveau described a “silver paste” filing
material in 1826. He produced
amalgam by mixing the silver coins
with mercury.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
1833
-- Crawcours brothers introduced their
“Royal Mineral Succedaneum” to America
--mixed shaved French
silver coins and mercury.
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
In 1877, Foster Flagg published the results of his
laboratory tests and 5-year clinical observation of
new alloys with 60% of silver and 40% of tin as
major constituents in 1881 and thus predated by
some 15 years the work of G.V. Black
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The universal acceptance of amalgam
as a restorative material resulted from
investigations of G V Black in 1895,
1896, 1908
By combining the principles of cavity design,
extension of the cavity into “immune” areas and
the development of an alloy with the composition
of 68.5% silver, 25.5% tin, 5% gold, 1% zinc,
Black advanced amalgams into modern times
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Traditional or conventional amalgam
alloys were produced by early dental
manufactures (S S White) &
predominated from 1900 untill 1970.the
basic composition was 65%Ag, 30%Sn,
5%Cu,& less than 1%zinc
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
ADA specification No 1 was adapted for amalgam in
1929.
Extensive studies of the setting reaction of dental
amalgams was performed by Gayler in 1937 & found
that in the coarse filling alloys of that time, copper
contents greater than 6% produced excessive expansion
This was later challenged by Greener in 1970’s
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Gayler ML. Dental amalgams. J Inst Metals. 1937;60:407–19
Greener EH. Amalgam-yesterday, today and tomorrow. Oper Dent. 1979;4:24–35.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• In 1959, Dr. Wilmer Eames
recommended a 1:1 ratio of
mercury to alloy, thus lowering
the 8:5 ratio of mercury to alloy
that others had recommended.
Eames WB. Preparation and condensation of amalgam with low mercury alloy ratio.
J Am Dent Assoc. 1959;58:78–83
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
In 1962, a spherical particle dental alloy
was introduced by Innes & Youdelis
This was followed in 1963 by a high copper
dispersion alloy system that proved to be
superior to its low copper predecessors
Example; Dispersalloy (Caulk)
J Conserv Dent. 2010 Oct;13(4):204-8.
Dental amalgam: An update
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
1970’s
• first single composition spherical
• Tytin (Kerr)
• ternary system (silver/tin/copper)
1980’s- mercury free alloys introduced
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
AMALGAMWARS-thecontroversy
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• In 1841, the American Society of Dental
Surgeons declared that
“the use of amalgam constitutes
malpractice”
AMALGAM USE DECLINED
Dr. Christopher S. Brewster (1846) - condemned the use
of amalgam in all cases merely because its use was
abused by some “unprincipled quacks” was unwise.
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
a belief prevailed that amalgam exerted “a
vitiating influence upon the fluids of the mouth and
gives rise to an unhealthy action in the gums.”
- the society’s members were warned that they
were to sign a pledge “NEVER TO USE amalgam” or they
would risk being expelled from the membership.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Townsend - gave his personal directions for
preparing the amalgam, known as “Townsend’s
Amalgam”.
In 1858, Townsend reversed his stance on amalgam
and recommended removal of teeth that could not be
saved by gold.
In 1867, the St. Louis Odontological Society
unanimously adopted a resolution to the effect that
amalgam was “injurious and detrimental to health”
AMALGAM
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
1924 - Alfred Stock became poisoned with mercury &
published papers on the dangers of mercury in
dentistry
1934 - German physicians - no health risk from
amalgams
In December 2003, Dr. Frederick Eichmiller,
- Amalgam is a SAFE, AFFORDABLE, AND DURABLE
MATERIAL.”
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
the first one……
• In 1845, American Society of
Dental Surgeons condemned the
use of all filling material other
than gold as toxic, thereby
igniting "first amalgam war'.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
What ended the amalgam war??
• Professional and consumer demand.
• In 1859, the leaders of the profession regrouped to form the American Dental
Association.
• Between 1860 and 1890, many experiments were done to improve amalgam
filling materials.
• it was the classical work of GV Black in 1895
that a systemic study was done on properties & appropriate manipulation of
amalgam.
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Then came the second amalgam
war….
• Controversy over amalgam use surfaced
again in 1926 and into the 1930's when
a German physician, Dr. Alfred Stock,
showed that mercury escaped from
fillings in the form of a dangerous vapor
that could cause significant medical
damage.
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• During this Second Amalgam War,
the American Dental Association
vigorously defended silver amalgam
and its widespread use was continued
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Remarkably, the Food and Drug
Administration (FDA) has separately
approved the mercury and the alloy powder
for dental use; but the amalgam mixture has
never been approved as a dental device
Unfortunately now came the second world
war over Europe &" the second amalgam
war" fell in forgetfulness
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
3rd amalgam war in 1980s
It was the Neurobiologist Mats
Hanson, Assosiate professor in
physiology at Lund University in
Sweden, who in 1981 started the fight
against the authorities
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
3rd amalgam war in 1980s
but began primarily through seminars
,writings,& videotapes of Dr HA Higgins, a
dentist from Colarado Springs in the same
year
Pressure from mounting clinical evidence
forced the ADA to finally publicly concede
that mercury vapor does escape from the
amalgam filling into the patients mouth.
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
3rd amalgam war in 1980s
But the ADA remained adamant that mercury in
patients' mouths is safe, and in 1986 it changed its
code of ethics, making it unethical for a dentist to
recommend the removal of amalgam because of
mercury
but problem flared in 1990’s by the telecast of
television program ‘60 minutes’ in CBC television
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Current status on the amalgam war
The amalgam war continues to rage on
today. some states have already
appointed holistic/biological dentists to
dental boards, effectively ending
the ADA monopoly on state dental
boards.
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Current status on the amalgam war
• The problem is so serious that American
Council on Health & Science, has
determined that allegations against
amalgam constitute one of the greatest
“unfounded health scares of recent times”
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• There is presently a congressional bill
in The United States House of
Representatives (H.R. 4163) introduced
by Rep. Diane Watson (D-CA) and Rep.
Dan Burton (R-IN) to ban the continued
use dental amalgam fillings.
The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
STATEMENT ON AMALGAM-ADA
"No controlled studies have been published
demonstrating systemic adverse effects from amalgam
restorations-FDI & WHO;1997
“based on available scientific
information, amalgam continues to
be a safe and effective restorative
material.“-ADA;1998
"There currently appears to be no justification for
discontinuing the use of dental amalgam.“-ADA;1998
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
American Dental Association (ADA) Council on Scientific
Affairs, “Statement on dental amalgam,” 2011, http://www
.ada.org/1741.aspx
“The current data are insufficient to support
an association between mercury release from
dental amalgam and the various complaints
that have been attributed to this restoration
material”-LSRO &FDA;2004
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
American Dental Association (ADA) Council on Scientific
Affairs, “Statement on dental amalgam,” 2011, http://www
.ada.org/1741.aspx
“there were no statistically significant
differences in adverse neuropsychological or
renal effects observed over the 5-year period in
children whose caries are restored using dental
amalgam or composite materials- Journal of the
American Medical Association (JAMA)
and Environmental Health Perspectives;2006
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
American Dental Association (ADA) Council on Scientific
Affairs, “Statement on dental amalgam,” 2011, http://www
.ada.org/1741.aspx
amalgam is a valuable, viable and safe
choice for dental patients-ADA;2009
material is a safe and effective restorative
option for patients-FDA;2009
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
American Dental Association (ADA) Council on Scientific
Affairs, “Statement on dental amalgam,” 2011, http://www
.ada.org/1741.aspx
Classification of Amalgam
A) According to Alloyed Metals
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Sturdevant’s Art & Science of Operative Dentistry;
5th ed
Number
of
alloyed
metal
Binary alloy
(Ag-Sn)
Tertiary
alloy
(Ag-Sn-
Cu)
Quarternary
alloy
(Ag-Sn-
Cu-Zn)
B) According to shape of powdered particle
Sturdevant’s Art & Science of Operative Dentistry;
5th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Lathecut spherical
Admixed
C) According to copper content
Sturdevant’s Art & Science of Operative Dentistry;
5th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Low copper
amalgam(<0-6%)
High copper
amalgam(>6-
13%)
D)According to zinc content
Sturdevant’s Art & Science of Operative Dentistry;
5th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Zinc containing
alloy
(>0.01-2%)
Non zinc
containing alloy
(<0-0.01%)
1st generation
2nd generation
3rd generation
Cu Zn
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Ag3Cu
4th generation Ag Sn Cu upto
29%
5th generation Ag Sn Cu In
6th generation
E)Generations based on the
improvement in composition
Ag Cu Pd
Ternary alloy
Quaternary alloy
Eutectic alloy
1st, 2nd, 3rd
generation+
Components of dental amalgam
Other
Zinc
Indium
Palladium
Silver Tin
Copper Mercury
Basic
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Phillip’s Science of Dental Materials;11th ed
Silver(Ag)
Decreases creep & setting time
Decreases corrosion
Increases hardness & edge strength
Increase tarnishing
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Phillip’s Science of Dental Materials;11th ed
Tin(Sn)
Low strength
Larger contraction
Decreases expansion
Increased corrosion
Increased plasticity
Increased setting time
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Copper(Cu)
Decreases plasticity
Increases hardness strength of alloy
Reduce creep
Reduce tarnish & corrosion
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Zinc(Zn)
Decreases brittleness
Acts as a deoxidizer
Less marginal breakdown
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Phillip’s Science of Dental Materials;11th ed
Indium(In)
decreases surface tension
• reduces amount of mercury
necessary
• reduces emitted mercury vapor
reduces creep and
marginal breakdown
increases strength
example
• Indisperse (Indisperse Distributing
Company)
• 5% indium*
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
operative dentistry journal1992 Sep-Oct;17(5):196-202
`
• Palladium (Pd)
– reduced corrosion
– greater luster
– example
• Valiant PhD (Ivoclar Vivadent)
– 0.5% palladium
Mahler J Dent Res 1990
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Palladium pellets placed in an amalgam
restoration were effective in reducing the
amount of mercury vapor released in the
7 days following placement.
Dental Materials Volume 15, Issue 6, November 1999, Pages 382-389
The optimal palladium content in γ1 seems to be in
the range between 0.50 and 0.75 wt%.
Biomaterials, Volume 18, Issue 13, July 1997, Pages 939-946
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Mercury (Hg) - only pure
metal that is liquid at room
temperature
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Alloy Powder Composition
Type Ag Sn Cu Zn Other
Low copper 63-72 26-28 2-7 0-2 —
High-Cu admixed lathe-
cut 40-70 26-30 12-30 0-2 —
High-Cu admixed
spherical 40-65 0-30 20-40 0 0-1 Pd
High-Cu single spherical
40-60 22-30 13-30 0
0-5 In,
0-1 Pd
compositions in weight percent
Sturdevant’s Art & Science of Operative Dentistry;5th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Alloy Powder: Dispersalloy®
Silver
69%
Tin
18%
Copper
12%
Zinc
1%
Mixing proportions: 50% alloy, 50% mercury
Sturdevant’s Art & Science of Operative Dentistry;5th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Alloy Powder: Tytin®
Mixing proportions: 57.5% alloy, 42.5% mercury
Silver
59%
Tin
13%
Copper
28%
Zinc
0%
Sturdevant’s Art & Science of Operative Dentistry;5th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Phases in Amalgam
Alloys and Set
Dental Amalgams
Formula
g Ag3Sn
g1 Ag2Hg3
g2 Sn7-8Hg
b Ag4Sn (silver-rich)
e Cu3Sn
h Cu6Sn5
Silver-copper
eutectic
Ag-Cu
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Phillip’s Science of Dental Materials;11th ed
BASIC COMPOSITION
Matrix
Ag2Hg3 called gamma 1 - cement
Sn7Hg called gamma 2 - voids
Filler (bricks)
Ag3Sn called gamma can be in various
shapes irregular (lathe-cut), spherical or a
combination of both.
A silver-mercury matrix containing filler
particles of silver-tin.
Ag3Sn
Ag2Hg3
Sn7Hg8
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Basic setting reactions
Ag-Hg
Ag
Hg
Ag4Hg5 (ƴ1 phase)
Initial product
Ag
Hg
Ag5Hg4 (β1 phase)
In p/o excess Ag
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Materials science for dentistry;9th ed
B.W.Darvell
Silver-Tin (Ag - Sn) System
 Most commercial alloys fall within the limited composition range of B to
C i.e (β + γ) and γ
 If Sn > 26.8 wt%  γ + Sn-rich phase is formed.
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Dissolution and precipitation
• Hg dissolves Ag and Sn
from alloy
• Intermetallic compounds
formed
Ag
Sn
Conventional Low-Copper Alloys
Hg
Ag3Sn + Hg  Ag3Sn + Ag2Hg3 + Sn8Hg
g g g1 g2
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Gamma (g) = Ag3Sn
– unreacted alloy
– strongest phase and
corrodes the least
– forms 30% of volume
of set amalgam
• Gamma 1 (g1) = Ag2Hg3
– matrix for unreacted alloy
and 2nd strongest phase
– 60% of volume
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
IMPORTANCE OF γ2 PHASE:-
• Sn8Hg in a set amalgam may be reduced
in quantity or even eliminated by the
presence of ε–phase (Cu3Sn)
• Potentially valuable rxn for several
reasons:-
 tin act as a most electropositive element
present in absence of Zn, so with high activity
in the γ2 phase, it makes the most
electropositive phase, hence the most easily
corroded
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
 γ2 phase is extremely weak & soft,
deforming readily & the strength of
amalgam is limited by its presence
Contributes to static creep of amalgam
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Scanning electron microscopic view of SnHg (γ2)
crystals, that occurs in the matrix of set low copper
amalgam
Sturdevant’s Art & Science of Operative Dentistry;5th ed
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Improves strength of the resulting
amalgam
But if in excess, leads to expansion on
setting
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
COPPER
Depending on its quantity & amt of Sn
in the alloy, it may present as:-
1.Cu3Sn (ε-phase)
2.Cu6Sn (ή-phase)
As solubility of Cu in γ and γ1 phase is
low, thus Cu-Sn phase formed during
setting process will probably be ή
phase
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The reaction rate of β or γ phase Ag-Sn
with Hg is sufficiently fast that the γ2
phase is always formed initially, but
Cu3Sn (ε phase) & γ2 phase cannot
exist together for long & relatively
slow reaction must occur.
ε + γ2 → ή + (Hg)
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
SLOW REACTIONS
 This is at relatively low rate because it is a solid
state reaction
 Also the 2 phases will be distributed as small
grains throughout the amalgam without
necessarily touching , & all diffusion of metal
atoms must be through other phases or grain
boundaries
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
In the long term the conversion of γ1 to
β1 may occur in the presence of
unreacted γ phase alloy…
γ + γ1 → β1
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
In the presence of excess Hg ( in terms
of reaction with Ag-Sn phases),namely
the decomposition of Cu-Sn phases to
give the phase Cu7Hg6 (β2 phase)
occurs….
ε , ή (IN P/O EXCESS Hg) → β2 + γ2
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Added Cu
As >6% Cu may not be included in the
‘conventionally’ formulated alloy because
of excessive expansion
However, if the extra Cu in incorporated
in the form of second alloy powder, mixed
with the first(admixed alloy),the difficulty
may be avoided
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
One such second alloy is eutectic of
Ag-Cu system;this corresponds to
composition 3Ag.2Cu
α + α1 + γ2  ή + γ1
The elimination of γ2 phase results in
improved properties, particularly in
the compressive strength.
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
High copper admixed alloy
2. Sn8Hg + AgCu  Cu6Sn5 + Ag2Hg3 + Ag3Sn
(g2) (h ) (g1 ) (g )
1. Ag3Sn + AgCu + Hg  Ag2Hg3 + Sn8Hg + Ag3Sn + AgCu
(g ) (g1 ) (g2 ) (g )
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
High copper unicompositional
alloy
Ag3Sn + Cu3Sn + Hg  Cu6Sn5 + Ag2Hg3
(g ) ( e ) ( h ) (g1 )
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Microstructure of Set Low Copper
Amalgam.
g(Ag3Sn)
g2(Sn8Hg)
Voids
g1(Ag2Hg3)
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Microstructure of Set High-Copper
Admixed Amalgam.
g1(Ag2Hg3)
g(Ag3Sn)
Eutectic(Ag3Cu2)
h(Cu6Sn5)
Introduction
History
Amalgam wars
Classification
Components
Setting
reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Produced by cooling molten 72% Ag and 28%
Sn and forming an ingot (The ingot may be 3-4
cm in diameter and 20 -30 cm in length)
Alloy is heated for 8 hours at 400°C for
homogeneous distribution of silver and tin
Ingot is lathe-cut to produce the particles, ball-
milled to reduce their size
The particles are 60-120µm in length, 10-70µm in width
& 10-35µm in thickness(Irregular in shape)
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Manufacture of alloy powder
Lathe cut alloy powder
Materials science for dentistry;9th ed
B.W.Darvell
Produced by atomizing the molten alloy in a
chamber filled with an inert gas- argon
Molten metal falls through a distance of
approximately 30 feet and cools
Results in characteristic spherical particle
shapes.
If particles are allowed to cool before they contact
the surface of chamber, they are spherical in
shape. If they are allowed to cool on contact with
the surface they are flake shaped.
Particle size ranges form 5 to 40 microns
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Spherical alloy powder
Materials science for dentistry;9th ed
B.W.Darvell
A. Lathecut alloy
B. Spherical alloy
C. Admixed alloy
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Homogenizing anneal
1. to overcome the coring & segregation
in the solid ingot
2. to reestablish the equilibrium phase
relationship
the ingot is placed in an oven & heated at temp. below
solidus for a sufficient time to allow diffusion of the
atoms to occur.
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Temperature
for Ag-Sn:
480 degree
Celsius
if Cu present:
465 degree
celsius
if Zn present:
lower it further
The time of heat treatment may vary depending on
the temp. used & size of ingot, but 24 hr at the
selected temp.(350 to 450 ͦC) is usual.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Phillip’s Science of Dental Materials;11th ed
• At the end of heat treatment:-
If rapid quenching
done
• The phase
distribution
remains
unchanged
• e.g. in an Ag-Sn
alloy results in the
formation of
βphase in max.
amount
If allowed to cool
slowly
• The proportion of
phases continue to
adjust towards
room temperature
equilibrium ratio
• e.g. formation of γ
phase
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Particle(surface) treatment
Freshly cut alloys amalgamate & set more
promptly than aged particles, but some aging
of alloy is desirable to improve the shelf life of
product
Amalgams made from acid washed powders
tends to be more reactive than those ,made
from unwashed powders
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• The aging is related to relief of stress in the
particles during the cutting of the ingot
(Phillip’s Science of Dental Materials;11th ed )
• The alloy particles are aged by subjecting
them to a controlled temperature of 60-100
degree celsius for 1-6 hrs
(Craig’s restorative dental materials,12th ed)
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
PARTICLE SIZE
• Greater amount of
mercury to form an
acceptable amalgam
Tiny particles
• More rapid hardening
and a greater early
strength
Small-to-
average
particle size
• A rough surface
• Corrosion
Larger
particles
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Properties of amalgam
• ANSI/ADA specification No.1 for amalgam alloy
contains certain requirements:-
1. Maximum creep value of 3%
2. Minimum Compressive strength of 80 MPa at 1 hr
when a cylindrical specimen is compressed at a rate
of 0.25mm/minute
3. Dimensional change between 5 min & 24 hrs after
trituration, should fall within a range of ±20µm/cm
at 37̊ ̊C.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
DIMENSIONAL CHANGES
Amalgam can expand or contract depending on
manipulation
Severe contraction leads to plaque accumulation &
secondary caries
Expansion leads to postoperative pain & splitting of
tooth
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Immediately after packing a rapid
contraction may be observed, followed
by a slower expansion, and then a slight
& slower contraction(amalgam setting
dimensional change curve)
Materials science for dentistry;9th ed B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
20µm 20µm 20µm 20µm
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
High-Cu, admixed
High-Cu, single comp.
Low-Cu
If amalgam expanded during hardening,
leakage around the margins of restorations
would be eliminated.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
 Shrinkage
• when alloy & mercury are mixed
,contraction results as particles begin to
dissolve & ƴ1 crystals grow
• 8Ag3Sn + 31Hg (823.5ml/mol)=6Ag4Hg5 + Sn8Hg
(774.9ml/mol)
• Thereby a decrease of 5.9% by volume, or
2.0% by length (effect of solidification of
mercury)
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Evidently the detrimental effect of shrinkage occurs only
when the amalgam mass shrinks > 50 µm.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
 LOSS OF GLOSS
• Shrinkage due to reaction will initially
cause a decrease in the bulk volume,
but once contacts between alloy
particles or new crystals interfere with
this, there is no choice but for the Hg to
be withdrawn into the mass, leaving
behind outline of the alloy particles.
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
The failure of any amalgam to provide a marginal seal is
due to the shrinkage of the liquid mercury on reaction &
surface tension(a,b)
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• The crinkly surface thus produced
clearly cannot be in direct contact with
the cavity wall & a leakage path exists
which survives even if there is
subsequent expansion
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• The effect infact lead to loss of gloss, a
freshly mixed pellet of amalgam is very
smooth & shiny-metallically wet looking,
but as setting proceeds it acquires a
frosted or sand blasted appearance.
• Leakage path can also occur because of
the surface tension of mercury
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
 EXPANSION
• The impingement of growing crystals one on
another will cause outward forces which will
result in some expansion (crystal growth
pressure)
• If sufficient Hg is present to produce a plastic
matrix, expansion occurs as a result of
growth of ƴ1 crystals & viceversa
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
 DELAYED EXPANSION
Zinc containing low/high copper
amalgam is contaminated by moisture
during trituration or condensation, a
large expansion can take place
This expansion usually starts after 24
hrs, reach at peak within 3-5 days &
may continue for months reaching
values >400µm.
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Hydrogen is produced by electrolytic
action involving zinc & water
• H2 doesnt combine with the amalgam
rather it collects within amalgam,
increasing internal pressure of amalgam
leading to expansion
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Delayed expansion
Materials science for dentistry;9th ed
B.W.Darvell
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
STRENGTH
A) Compressive strength
 Because amalgam is strongest in compression & much
weaker in tension & shear, the prepared cavity design
should take benefit of that
 When subject to a rapid application of stress either in
tension or compression a dental amalgam does not
exhibit significant deformation or elongation & as a
result function as a brittle material
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• High copper single composition materials
have the highest early compressive
strength of more than 250 Mpa at 1 hr
• While it is lowest for the low copper lathe
cut alloy(45 Mpa)
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• High values for early compressive strength are
advantage for an amalgam, because they reduce the
possibility of fracture by application of prematurely
high occlusal forces by the patient before the final
strength is reached
• The compressive strength at 7 days is again highest
for the high copper single composition alloys, with
only modest differences in the other alloys
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
B) Tensile strength
• Amalgam cannot withstand high tensile or
bending stresses
• The design of the restoration should include
supporting structures whenever there is
danger that it will be bent or pulled in
tension
• Both low & high copper amalgams have
tensile strength that range between 48-70
MPa
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Factors affecting strength
-depends on the type of amalgam alloy, the
trituration time & the speed of amalgamator
-either under or overtrituration decreases the
strength in both traditional & high copper
amalgams
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
1) Effect of trituration
2) Effect of mercury content
dry granular
mixrough & pitted
surfacecorrosion
high mercury
contentmore γ2
phase
low mercury
contentmore
unreacted AgSn
particlesimparts
strength to
restoration
sufficient mercury should be
mixed with the alloy to wet
each particle of the alloy
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
-good condensation techniques express mercury &
results in smaller volume fraction of matrix
phases
-in lathe cut alloys, higher condensation pressure
results in higher compressive strength,
particularly the early strength(at 1 hr)
-on the other hand spherical amalgams condensed
with lighter pressures produce adequate
strength
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
3) Effect of condensation
-voids & porosities reduces strength
-porosity is caused by:-
a. decreased plasticity of the mix (due to low
Hg/alloy ratio, delayed condensation,
undertrituration)
b. inadequate condensation pressure(results in
inappropriate adaptation at the margins &
increase number of voids)
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
4) Effect of porosity
c. irregularly shaped particles of alloy
powder
d. insertion of too large increments
-fortunately, voids are not the problem
with spherical alloys
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
-amalgams do not gain strength as rapidly as
might be desired
-at the end of 20min,compressive strength may
be only 6% of 1 wk strength
-ADA stipulates a min of 80MPa at 1 hr
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
5) Effect of rate of hardening
-the 1 hr compressive strength of high Cu
single composition amalgams is relatively
high compared with admixed high Cu
amalgams
-patients should be cautioned not to
subject the restoration to high bitting
stresses for atleast 8 hrs after placement
,by that time a typical amalgam has
reached at least 70% of its strength
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
even after 6 months ,some
amalgams may still be increasing in
strength, suggesting that the
reactions between matrix phases
& the alloy particles may continue
indefinitely
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Strength of various phases
• By studying the initiation & propagation of
crack in a set amalgam, the strength of
various phases can be observed
• Possible to view under a conventional
metallographical microscope
• The propagation of the crack can be halted &
the specimen etched to identify the various
phases
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Results of such studies have led to the
following ranking of different phases of a set
low copper amalgam from strongest to
weaker:
Ag3Sn(γ),silver-Hg phase(γ1),tin-Hg
phase(γ2) and the voids
• In high copper amalgams, there is
preferential crack propagation through the
γ1 phase & copper containing particle
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CREEP
• Defined as time dependent strain or
deformation produced by stress(as in
Phillips)
• Creep of dental amalgam is a slow progressive
permanent deformation of set amalgam which
occurs under constant stress(static creep) or
intermittent stress(dynamic creep)
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Creep is related to marginal breakdown of low
copper amalgams
• Higher the creep, the greater is the degree of
marginal deterioration(ditching)
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• According to ADA sp. No.1 creep should
be below 3%
• creep values:-
-low copper amalgam:0.8-8%
-high copper amalgam:0.1-1%
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Creep rate has been found to correlate with marginal
breakdown of conventional low-copper amalgams.
ADA spec. #1: creep rate < 3%
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Microstructure Vs. Creep
Low-Cu Larger g1 volume
fraction
Presence of g2
Larger g1 grain
sizes
Single composition
spherical
h(Cu6Sn5) around Ag-Cu
particles improves bonding to
g 1
h (Cu6Sn5) embedded in
g1 grains and interlock
High-copper amalgams have creep resistance:-
lack of gamma-2 phase.
Admixture
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Factors influencing creep:
Large g1 volume fraction
Larger g1 grain sizes
smaller g1 grain sizes
g2 associated with high
creep rates.
h phase which act as
barrier to deformation of
g1 phase.
Phases of
amalgam
restorations
High CREEP Low CREEP
Materials science for dentistry;9th ed
B.W.Darvell0
For increased strength & low creep values:-
Mercury alloy ratio should be minimum
Condensation pressure should be
maximum for lathe cut or admixed alloys
Careful attention should be given towards
timing of trituration & condensation
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Effect of manipulative variables
Compressive
Strength (MPa)
% Creep Tensile Strength
(24 hrs) (MPa)
Amalgam Type 1 hr 7 days
Low Copper1 145 343 2.0 60
Admixture2 137 431 0.4 48
Single Composition3 262 510 0.13 64
Phillip’s Science of Dental Materials 2003
1Fine Cut,
Caulk 2
Dispersalloy,
Caulk
3Tytin, Kerr
MICROLEAKAGE OF AMALGAM
The 2 to
20micron-wide
gap
Poor condensation
techniques -
marginal voids
Lack of corrosion
by-products
Coefficient of
thermal expansion
Single-composition-spherical alloys
which leak more - do not adapt as well
to the margins
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Penetration of fluids & debris around the
margins may cause secondary caries
• If the amalgam restoration is inserted properly,
leakage decreases as the restoration ages in
mouth due to the corrosion products that
forms in the tooth-restoration interface
• Thus amalgam is the self sealing restoration
Phillip’s Science of Dental Materials;11th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Both low & high copper amalgams are
capable of sealing against microleakage
but the accumulation of corrosion
products is slower with the high copper
alloys*
*Corrosion sealing of amalgam restorations -in vitro study
Oper Dent. 2009 May-Jun;34(3):312-20.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• The sealing ability of different types of dental
amalgams when used as retrograde fillings
with and without a cavity varnish was studied.
• Of the materials tested, a copper-containing
spherical amalgam gave the best results.
• Regardless of material used, the apical seal
was significantly improved when a varnish was
applied to the cavity prior to the placement of
the retrograde amalgam filling
Journal of Endodontics
Volume 9, Issue 12 , Pages 551-553, December 1983
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
THERMAL EXPANSION AND
CONDUCTIVITY
Amalgam 22-28 9.4
Composite resin 20-60 0.25
GIC 10-11 0.15-0.35
Tooth 11.4 0.18-0.47
Thermal expansion
coefficient E 10-6 / C
Thermal conductivity
K 10-6 / C(mm2/s)
E = volume expansion for unit rise in temperature
K = quantity of heat passing per s through a block of unit thickness
and cross sectional area for a temp. difference of 1C
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
CHEMICAL PROPERTIES
Dental amalgam restorations undergo both
chemical and electrochemical corrosion.
TARNISH AND CORROSION
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
The degree of tarnish depends on :
i. The oral environment
ii. The type of alloy used
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
In dental practice , a limited amount of corrosion
around the margins of amalgam restorations may
be beneficial, since the corrosion products tends to
seal the marginal gap & inhibit the ingress of fluids
& bacteria
But excessive corrosion can lead to increased
porosity, reduced marginal integrity, loss of strength
& the release of metallic products into the oral
environment
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
GAP
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
Liberation of corrosion
products
Electrochemical measurements on
pure phases
Ag2Hg3(γ1)
(highest corrosion
resistance)
Ag3Sn(γ) Ag3Cu2
Cu3Sn(ε),Cu6Sn5(ή)
Sn7-8Hg(γ2)
(least corrosion
resistance)
CRAIG’s Restorative Dental Materials;12th ed
• The p/o small amounts of tin, silver &
copper that may dissolve in various
amalgam phases has a great influence
on their corrosion resistance
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
•The higher content of tin , less
the corrosion resistance
• The tin content of the γ1 phase
is higher for low copper alloys
than for high copper alloys
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• The p/o a relatively high %age of tin in
low copper alloys reduces the corrosion
resistance of their γ1 phase so its lower
than their γ phase
• This is not true for high copper alloys
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Occurs most notably on the
occlusal surface and produces a
black amalgam silver tarnish film
• Corrosion products are mainly
oxides and chlorides of tin.
Chemical Corrosion :
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
Electrochemical corrosion
Chemically different sites act as anode or
cathode.
Electrolyte (saliva)
The anode corrodes, producing soluble and
insoluble reaction products.
Ag2Hg3 phase has the highest corrosion resistance,
followed by Ag3Sn, Ag-Cu, Cu3Sn, Cu6Sn5 and Sn7-8Hg.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
LOW COPPER ALLOYS – low corrosion
resistance
The average depth of corrosion for most
amalgam alloys is 100-500 m.
Most corrodible phase is tin-mercury or g2
phase
Even though, a relatively small portion (1- 13%)
of the amalgam mass consists of the g2 phase,
in an oral environment, the structure of such an
amalgam will contain a higher percentage of
corroded phase
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
The corrosion results in the formation of tin oxychloride, from
the tin in g2 and also liberates Hg.
Sn7-8Hg + 1/202 + H2O + Cl-  Sn4 (OH) 6 Cl2 +
Tin oxychloride
Additional gl and g2 result in porosity and lower strength.
Unreacted g
Hg
g 1 and g 2
( Mercuroscopic Expansion )
CRAIG’s Restorative Dental Materials;12th ed
THE HIGH COPPER ADMIXED AND
UNICOMPOSITION ALLOY
• No g2 phase in the final set mass.
• The η phase formed with high copper alloys is not an
interconnected phase such as the g2 phase, and it has better
corrosion resistance.
• η phase is the least corrosion resistant phase in high
copper amalgam - corrosion product CuCl2.3Cu (OH)2
Cu6Sn5 + 1/202 +H2O + Cl-  CuCl2.3Cu (OH)2 + SnO.
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
• Surface tarnish of low copper amalgams is
more associated with γ than γ1 phase,
whereas in high copper amalgams surface
tarnish is related to the copper rich phases,ή
& silver-copper eutectic
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Galvanic corrosion
If dental amalgam is in direct contact with
an adjacent metallic restoration such as
gold crown, the dental amalgam is the
anode in the circuit.
Between
titanium and
direct filling
alloys
• Small
galvanic
interaction
High copper
dental
amalgams
when in
contact with Ti
• little galvanic
corrosion
Gallium
direct filling
alloys
• galvanic
interaction
more
detrimental
Dental Materials, Volume 15, Issue 5, September 1999, Pages 318-322
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Local electrochemical cells may arise
whenever a portion of amalgam is covered
by plaque on soft tissue. It behaves
anodically and corrodes. If these occur in
cracks or crevice, it is called crevice
corrosion.
• Regions that are under stress display a greater
probability for corrosion, thus resulting in stress corrosion.
• For occlusal dental amalgam greatest combination of
stress and corrosion occurs along the margins.
Crevice Corrosion:
Stress Corrosion:
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Sturdevant’s Art & Science of Operative Dentistry;5th ed
Factors related to excess tarnish & corrosion
High residual
mercury
Surface texture-
small scratches &
exposed voids
Contact of
dissimilar metals,
eg. gold & amalgam
Moisture
contamination
during
condensation
Type of alloy-low cu
alloy>high cu alloy
CRAIG’s Restorative Dental Materials;12th ed
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
• Smoothening & polishing the
restoration
• Correct mercury/alloy ratio & proper
manipulation
• Avoid dissimilar metals including
mixing of high & low copper amalgams
Introduction
History
Amalgam wars
Classification
Components
setting reaction
Manufacture
Properties
Manipulation
Recent advances
Sideeffects of
mercury
Durability
Future
Conclusion
Corrosion of amalgam can be reduced
by:-
REFERENCES
• PHILLIPS’ Science of Dental Materials;11th ed
Kenneth J. Anusavice
• CRAIG’s Restorative Dental Materials;12th ed
John M. Powers, Ronald L. Sakaguchi
• Materials science for dentistry;9th ed
B.W.Darvell
• Sturdevant’s Art & Science of Operative Dentistry; 5th
ed; Roberson, Heymann, Swift
• fundamentals of operative dentistry, a contemporary
approach; 3rd ed
Summitt, Robbins, Hilton, Schwartz
• Essentials of operative dentistry;
I Anand Sherwood
• Dental amalgam: An update
J Conserv Dent. 2010 Oct-Dec; 13(4): 204–208
• The amalgam controversy-an evidence based analysis ;
JADA,Vol.132,march 2001
• Effect of admixed indium on the clinical success of amalgam restorations
. operative dentistry journal1992 Sep-Oct;17(5):196-202
• American Dental Association (ADA) Council on Scientific Affairs, “Statement on dental
amalgam,” 2011,
• Dental Materials Volume 15, Issue 6, November 1999, Pages 382-389
• Biomaterials, Volume 18, Issue 13, July 1997, Pages 939-946
• Journal of Endodontics
Volume 9, Issue 12 , Pages 551-553, December 1983
• Corrosion sealing of amalgam restorations -in vitro study
Oper Dent. 2009 May-Jun;34(3):312-20.
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Amalgam past,present& future-I

  • 1. POSTGRADUATE DEPARTMENT OF CONSERVATIVE DENTISTRY AND ENDODONTICS SEMINAR TOPIC:- DENTAL AMALGAM- PAST, PRESENT & FUTURE-I (EVOLUTION & PROPERTIES) Presented by-Ashish Choudhary Pg student UNDER GUIDANCE OF :- Prof. Dr Riyaz Farooq (HOD) Dr Aamir Rashid (lecturer) Dr Fayaz Ahmed (lecturer)
  • 2. Contents  Introduction  History of amalgam  Amalgam wars  Classification  Components of amalgam  Basic setting reaction  Manufacture of alloy powder  Properties of amalgam  Manipulation of amalgam  Recent advances in amalgam  Side effects of mercury  Durability of amalgam  Future of amalgam  Conclusion
  • 3. INTRODUCTION Dental amalgam is one of the most versatile restorative materials used in dentistry. It constitutes approximately 75% of all restorative materials used by dentists. It has served as a dental restoration for more than 165 years. J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 4. • There is still no adequate economic alternative for dental amalgam. The combination of reliable long-term performance in load bearing situations and low cost is unmatched by other dental restorative material. It has a myriad of uses: rather low technique sensitivity, self-sealing property and its longevity Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update
  • 5. AMALGAM POPULARITY Cost effective and long life Acceptable biocompatibility Less technique sensitive Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update
  • 6. Over the last few years improvements in composition have led to - Reduced marginal failure due to decreased creep and corrosion Early seal between the tooth and restoration But development of alternatives based on ceramics and composites , and questions on its safety have led to its decline. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update
  • 7. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Cavity design & prepation Selection of alloy & its manipulation with mercury Contouring & finishing procedures Age of the restoration & its environment The variables for amalgam’s appearance Amalgam: past,present & future JADA,Vol.86,April 1973
  • 8. What is amalgam???? a·mal·gam: any alloy of mercury with any another metal [silver amalgam is used as a dental filling] word amalgam is derived from greek name ‘emolient’ which means paste. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Source: Webster’s New World Dictionary of the American Language, Guralnik DB, Ed., New York: World Publishing Co., 1972
  • 9. Dental amalgam is an alloy made by mixing mercury with a silver tin amalgam alloy (Ag-Sn) Amalgam alloy is a silver tin alloy to which varying amounts of copper(Cu) and small amounts of zinc(Zn) have been added Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Sturdevant’s Art & Science of Operative dentistry..5th ed; 152
  • 10. INDICATIONS OF AMALGAM Moderate to large Class I and Class II restorations Class V restorations in unaesthetic areas Foundations Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 11. Esthetics Small (even moderate) defects in posterior teeth Requirement for reinforcement of tooth CONTRAINDICATIONS OF AMALGAM Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 12. ADVANTAGES OF AMALGAM • Cost effective • Time effective • Ease of placement • Wear resistance • Prevent marginal leakage after a period of time • Adequate resistance to fracture • Maintains anatomical form • Not overly technique sensitive • Favourable long term clinical research results Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 13. • Aesthetics • Toxicity • Corrosion and galvanic action • Difficult tooth preparation • Initial marginal leakage • Technique sensitive if bonded • Brittle • Marginal breakdown • Do not help retain weakened tooth structure Disadvantages Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 14. • Less microleakage, interfacial staining. • Slightly increase strength of remaining tooth structure. • Minimal postoperative sensitivity. • Some retention benefit. • Esthetic benefit of sealing by not permitting the Amalgam to discolor the adjacent tooth structure. Bonded Amalgams have “Bonding benefits” : Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 15. HISTORY OF AMALGAM A Chinese medical text(Material medica) mentions using a “silver paste”, a type of amalgam, to fill teeth in the 7th century -by Su Kung in 659 AD Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update
  • 16. In Europe, Johannes Stokers, a municipal physician in Ulm, Germany, recommended amalgam as a filling material in 1528. Later, Li Shihchen (1578) chronicled a dental mixture of 100 parts mercury with 45 parts silver and 900 parts tin J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 17. In the 18th century, John Hill, an Englishman, described mercury as, “It penetrates the substance of all metals, and dissolves, and makes them brittle.” Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion • In 1818, Louis Nicolas Regnart, a Parisian physician invented amalgam by the addition of one-tenth by weight of mercury to another metal or metals. Dental silver amalgam was probably introduced in England by Joseph Bell, a British chemist, in 1819, and was known as ‘Bell’s putty’. J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update
  • 18. • Traveau described a “silver paste” filing material in 1826. He produced amalgam by mixing the silver coins with mercury. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 19. 1833 -- Crawcours brothers introduced their “Royal Mineral Succedaneum” to America --mixed shaved French silver coins and mercury. J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 20. In 1877, Foster Flagg published the results of his laboratory tests and 5-year clinical observation of new alloys with 60% of silver and 40% of tin as major constituents in 1881 and thus predated by some 15 years the work of G.V. Black J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 21. The universal acceptance of amalgam as a restorative material resulted from investigations of G V Black in 1895, 1896, 1908 By combining the principles of cavity design, extension of the cavity into “immune” areas and the development of an alloy with the composition of 68.5% silver, 25.5% tin, 5% gold, 1% zinc, Black advanced amalgams into modern times J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 22. Traditional or conventional amalgam alloys were produced by early dental manufactures (S S White) & predominated from 1900 untill 1970.the basic composition was 65%Ag, 30%Sn, 5%Cu,& less than 1%zinc J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion ADA specification No 1 was adapted for amalgam in 1929.
  • 23. Extensive studies of the setting reaction of dental amalgams was performed by Gayler in 1937 & found that in the coarse filling alloys of that time, copper contents greater than 6% produced excessive expansion This was later challenged by Greener in 1970’s J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Gayler ML. Dental amalgams. J Inst Metals. 1937;60:407–19 Greener EH. Amalgam-yesterday, today and tomorrow. Oper Dent. 1979;4:24–35. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 24. • In 1959, Dr. Wilmer Eames recommended a 1:1 ratio of mercury to alloy, thus lowering the 8:5 ratio of mercury to alloy that others had recommended. Eames WB. Preparation and condensation of amalgam with low mercury alloy ratio. J Am Dent Assoc. 1959;58:78–83 J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 25. In 1962, a spherical particle dental alloy was introduced by Innes & Youdelis This was followed in 1963 by a high copper dispersion alloy system that proved to be superior to its low copper predecessors Example; Dispersalloy (Caulk) J Conserv Dent. 2010 Oct;13(4):204-8. Dental amalgam: An update Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 26. 1970’s • first single composition spherical • Tytin (Kerr) • ternary system (silver/tin/copper) 1980’s- mercury free alloys introduced Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 27. AMALGAMWARS-thecontroversy Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion • In 1841, the American Society of Dental Surgeons declared that “the use of amalgam constitutes malpractice” AMALGAM USE DECLINED Dr. Christopher S. Brewster (1846) - condemned the use of amalgam in all cases merely because its use was abused by some “unprincipled quacks” was unwise. The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001
  • 28. a belief prevailed that amalgam exerted “a vitiating influence upon the fluids of the mouth and gives rise to an unhealthy action in the gums.” - the society’s members were warned that they were to sign a pledge “NEVER TO USE amalgam” or they would risk being expelled from the membership. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001
  • 29. Townsend - gave his personal directions for preparing the amalgam, known as “Townsend’s Amalgam”. In 1858, Townsend reversed his stance on amalgam and recommended removal of teeth that could not be saved by gold. In 1867, the St. Louis Odontological Society unanimously adopted a resolution to the effect that amalgam was “injurious and detrimental to health” AMALGAM Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 30. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001
  • 31. 1924 - Alfred Stock became poisoned with mercury & published papers on the dangers of mercury in dentistry 1934 - German physicians - no health risk from amalgams In December 2003, Dr. Frederick Eichmiller, - Amalgam is a SAFE, AFFORDABLE, AND DURABLE MATERIAL.” Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001
  • 32. the first one…… • In 1845, American Society of Dental Surgeons condemned the use of all filling material other than gold as toxic, thereby igniting "first amalgam war'. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001
  • 33. What ended the amalgam war?? • Professional and consumer demand. • In 1859, the leaders of the profession regrouped to form the American Dental Association. • Between 1860 and 1890, many experiments were done to improve amalgam filling materials. • it was the classical work of GV Black in 1895 that a systemic study was done on properties & appropriate manipulation of amalgam. The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 34. Then came the second amalgam war…. • Controversy over amalgam use surfaced again in 1926 and into the 1930's when a German physician, Dr. Alfred Stock, showed that mercury escaped from fillings in the form of a dangerous vapor that could cause significant medical damage. The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 35. • During this Second Amalgam War, the American Dental Association vigorously defended silver amalgam and its widespread use was continued The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 36. Remarkably, the Food and Drug Administration (FDA) has separately approved the mercury and the alloy powder for dental use; but the amalgam mixture has never been approved as a dental device Unfortunately now came the second world war over Europe &" the second amalgam war" fell in forgetfulness The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 37. 3rd amalgam war in 1980s It was the Neurobiologist Mats Hanson, Assosiate professor in physiology at Lund University in Sweden, who in 1981 started the fight against the authorities The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 38. 3rd amalgam war in 1980s but began primarily through seminars ,writings,& videotapes of Dr HA Higgins, a dentist from Colarado Springs in the same year Pressure from mounting clinical evidence forced the ADA to finally publicly concede that mercury vapor does escape from the amalgam filling into the patients mouth. The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 39. 3rd amalgam war in 1980s But the ADA remained adamant that mercury in patients' mouths is safe, and in 1986 it changed its code of ethics, making it unethical for a dentist to recommend the removal of amalgam because of mercury but problem flared in 1990’s by the telecast of television program ‘60 minutes’ in CBC television The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 40. Current status on the amalgam war The amalgam war continues to rage on today. some states have already appointed holistic/biological dentists to dental boards, effectively ending the ADA monopoly on state dental boards. The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 41. Current status on the amalgam war • The problem is so serious that American Council on Health & Science, has determined that allegations against amalgam constitute one of the greatest “unfounded health scares of recent times” The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 42. • There is presently a congressional bill in The United States House of Representatives (H.R. 4163) introduced by Rep. Diane Watson (D-CA) and Rep. Dan Burton (R-IN) to ban the continued use dental amalgam fillings. The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 43. STATEMENT ON AMALGAM-ADA "No controlled studies have been published demonstrating systemic adverse effects from amalgam restorations-FDI & WHO;1997 “based on available scientific information, amalgam continues to be a safe and effective restorative material.“-ADA;1998 "There currently appears to be no justification for discontinuing the use of dental amalgam.“-ADA;1998 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion American Dental Association (ADA) Council on Scientific Affairs, “Statement on dental amalgam,” 2011, http://www .ada.org/1741.aspx
  • 44. “The current data are insufficient to support an association between mercury release from dental amalgam and the various complaints that have been attributed to this restoration material”-LSRO &FDA;2004 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion American Dental Association (ADA) Council on Scientific Affairs, “Statement on dental amalgam,” 2011, http://www .ada.org/1741.aspx
  • 45. “there were no statistically significant differences in adverse neuropsychological or renal effects observed over the 5-year period in children whose caries are restored using dental amalgam or composite materials- Journal of the American Medical Association (JAMA) and Environmental Health Perspectives;2006 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion American Dental Association (ADA) Council on Scientific Affairs, “Statement on dental amalgam,” 2011, http://www .ada.org/1741.aspx
  • 46. amalgam is a valuable, viable and safe choice for dental patients-ADA;2009 material is a safe and effective restorative option for patients-FDA;2009 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion American Dental Association (ADA) Council on Scientific Affairs, “Statement on dental amalgam,” 2011, http://www .ada.org/1741.aspx
  • 47. Classification of Amalgam A) According to Alloyed Metals Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Sturdevant’s Art & Science of Operative Dentistry; 5th ed Number of alloyed metal Binary alloy (Ag-Sn) Tertiary alloy (Ag-Sn- Cu) Quarternary alloy (Ag-Sn- Cu-Zn)
  • 48. B) According to shape of powdered particle Sturdevant’s Art & Science of Operative Dentistry; 5th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Lathecut spherical Admixed
  • 49. C) According to copper content Sturdevant’s Art & Science of Operative Dentistry; 5th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Low copper amalgam(<0-6%) High copper amalgam(>6- 13%)
  • 50. D)According to zinc content Sturdevant’s Art & Science of Operative Dentistry; 5th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Zinc containing alloy (>0.01-2%) Non zinc containing alloy (<0-0.01%)
  • 51. 1st generation 2nd generation 3rd generation Cu Zn Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Ag3Cu 4th generation Ag Sn Cu upto 29% 5th generation Ag Sn Cu In 6th generation E)Generations based on the improvement in composition Ag Cu Pd Ternary alloy Quaternary alloy Eutectic alloy 1st, 2nd, 3rd generation+
  • 52. Components of dental amalgam Other Zinc Indium Palladium Silver Tin Copper Mercury Basic Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Phillip’s Science of Dental Materials;11th ed
  • 53. Silver(Ag) Decreases creep & setting time Decreases corrosion Increases hardness & edge strength Increase tarnishing Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Phillip’s Science of Dental Materials;11th ed
  • 54. Tin(Sn) Low strength Larger contraction Decreases expansion Increased corrosion Increased plasticity Increased setting time Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 55. Copper(Cu) Decreases plasticity Increases hardness strength of alloy Reduce creep Reduce tarnish & corrosion Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 56. Zinc(Zn) Decreases brittleness Acts as a deoxidizer Less marginal breakdown Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Phillip’s Science of Dental Materials;11th ed
  • 57. Indium(In) decreases surface tension • reduces amount of mercury necessary • reduces emitted mercury vapor reduces creep and marginal breakdown increases strength example • Indisperse (Indisperse Distributing Company) • 5% indium* Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion operative dentistry journal1992 Sep-Oct;17(5):196-202
  • 58. ` • Palladium (Pd) – reduced corrosion – greater luster – example • Valiant PhD (Ivoclar Vivadent) – 0.5% palladium Mahler J Dent Res 1990 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 59. Palladium pellets placed in an amalgam restoration were effective in reducing the amount of mercury vapor released in the 7 days following placement. Dental Materials Volume 15, Issue 6, November 1999, Pages 382-389 The optimal palladium content in γ1 seems to be in the range between 0.50 and 0.75 wt%. Biomaterials, Volume 18, Issue 13, July 1997, Pages 939-946 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 60. Mercury (Hg) - only pure metal that is liquid at room temperature Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 61. Alloy Powder Composition Type Ag Sn Cu Zn Other Low copper 63-72 26-28 2-7 0-2 — High-Cu admixed lathe- cut 40-70 26-30 12-30 0-2 — High-Cu admixed spherical 40-65 0-30 20-40 0 0-1 Pd High-Cu single spherical 40-60 22-30 13-30 0 0-5 In, 0-1 Pd compositions in weight percent Sturdevant’s Art & Science of Operative Dentistry;5th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 62. Alloy Powder: Dispersalloy® Silver 69% Tin 18% Copper 12% Zinc 1% Mixing proportions: 50% alloy, 50% mercury Sturdevant’s Art & Science of Operative Dentistry;5th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 63. Alloy Powder: Tytin® Mixing proportions: 57.5% alloy, 42.5% mercury Silver 59% Tin 13% Copper 28% Zinc 0% Sturdevant’s Art & Science of Operative Dentistry;5th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 64. Phases in Amalgam Alloys and Set Dental Amalgams Formula g Ag3Sn g1 Ag2Hg3 g2 Sn7-8Hg b Ag4Sn (silver-rich) e Cu3Sn h Cu6Sn5 Silver-copper eutectic Ag-Cu Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Phillip’s Science of Dental Materials;11th ed
  • 65. BASIC COMPOSITION Matrix Ag2Hg3 called gamma 1 - cement Sn7Hg called gamma 2 - voids Filler (bricks) Ag3Sn called gamma can be in various shapes irregular (lathe-cut), spherical or a combination of both. A silver-mercury matrix containing filler particles of silver-tin. Ag3Sn Ag2Hg3 Sn7Hg8 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 66. Basic setting reactions Ag-Hg Ag Hg Ag4Hg5 (ƴ1 phase) Initial product Ag Hg Ag5Hg4 (β1 phase) In p/o excess Ag Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Materials science for dentistry;9th ed B.W.Darvell
  • 67. Silver-Tin (Ag - Sn) System  Most commercial alloys fall within the limited composition range of B to C i.e (β + γ) and γ  If Sn > 26.8 wt%  γ + Sn-rich phase is formed. Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 68. • Dissolution and precipitation • Hg dissolves Ag and Sn from alloy • Intermetallic compounds formed Ag Sn Conventional Low-Copper Alloys Hg Ag3Sn + Hg  Ag3Sn + Ag2Hg3 + Sn8Hg g g g1 g2 CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 69. • Gamma (g) = Ag3Sn – unreacted alloy – strongest phase and corrodes the least – forms 30% of volume of set amalgam • Gamma 1 (g1) = Ag2Hg3 – matrix for unreacted alloy and 2nd strongest phase – 60% of volume CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 70. IMPORTANCE OF γ2 PHASE:- • Sn8Hg in a set amalgam may be reduced in quantity or even eliminated by the presence of ε–phase (Cu3Sn) • Potentially valuable rxn for several reasons:-  tin act as a most electropositive element present in absence of Zn, so with high activity in the γ2 phase, it makes the most electropositive phase, hence the most easily corroded Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 71.  γ2 phase is extremely weak & soft, deforming readily & the strength of amalgam is limited by its presence Contributes to static creep of amalgam Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 72. Scanning electron microscopic view of SnHg (γ2) crystals, that occurs in the matrix of set low copper amalgam Sturdevant’s Art & Science of Operative Dentistry;5th ed Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 73. Improves strength of the resulting amalgam But if in excess, leads to expansion on setting Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion COPPER
  • 74. Depending on its quantity & amt of Sn in the alloy, it may present as:- 1.Cu3Sn (ε-phase) 2.Cu6Sn (ή-phase) As solubility of Cu in γ and γ1 phase is low, thus Cu-Sn phase formed during setting process will probably be ή phase Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 75. The reaction rate of β or γ phase Ag-Sn with Hg is sufficiently fast that the γ2 phase is always formed initially, but Cu3Sn (ε phase) & γ2 phase cannot exist together for long & relatively slow reaction must occur. ε + γ2 → ή + (Hg) Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion SLOW REACTIONS
  • 76.  This is at relatively low rate because it is a solid state reaction  Also the 2 phases will be distributed as small grains throughout the amalgam without necessarily touching , & all diffusion of metal atoms must be through other phases or grain boundaries Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 77. In the long term the conversion of γ1 to β1 may occur in the presence of unreacted γ phase alloy… γ + γ1 → β1 Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 78. In the presence of excess Hg ( in terms of reaction with Ag-Sn phases),namely the decomposition of Cu-Sn phases to give the phase Cu7Hg6 (β2 phase) occurs…. ε , ή (IN P/O EXCESS Hg) → β2 + γ2 Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 79. Added Cu As >6% Cu may not be included in the ‘conventionally’ formulated alloy because of excessive expansion However, if the extra Cu in incorporated in the form of second alloy powder, mixed with the first(admixed alloy),the difficulty may be avoided Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 80. One such second alloy is eutectic of Ag-Cu system;this corresponds to composition 3Ag.2Cu α + α1 + γ2  ή + γ1 The elimination of γ2 phase results in improved properties, particularly in the compressive strength. Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 81. High copper admixed alloy 2. Sn8Hg + AgCu  Cu6Sn5 + Ag2Hg3 + Ag3Sn (g2) (h ) (g1 ) (g ) 1. Ag3Sn + AgCu + Hg  Ag2Hg3 + Sn8Hg + Ag3Sn + AgCu (g ) (g1 ) (g2 ) (g ) CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 82. High copper unicompositional alloy Ag3Sn + Cu3Sn + Hg  Cu6Sn5 + Ag2Hg3 (g ) ( e ) ( h ) (g1 ) CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 83. Microstructure of Set Low Copper Amalgam. g(Ag3Sn) g2(Sn8Hg) Voids g1(Ag2Hg3) Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 84. Microstructure of Set High-Copper Admixed Amalgam. g1(Ag2Hg3) g(Ag3Sn) Eutectic(Ag3Cu2) h(Cu6Sn5) Introduction History Amalgam wars Classification Components Setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 85. Produced by cooling molten 72% Ag and 28% Sn and forming an ingot (The ingot may be 3-4 cm in diameter and 20 -30 cm in length) Alloy is heated for 8 hours at 400°C for homogeneous distribution of silver and tin Ingot is lathe-cut to produce the particles, ball- milled to reduce their size The particles are 60-120µm in length, 10-70µm in width & 10-35µm in thickness(Irregular in shape) Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Manufacture of alloy powder Lathe cut alloy powder Materials science for dentistry;9th ed B.W.Darvell
  • 86. Produced by atomizing the molten alloy in a chamber filled with an inert gas- argon Molten metal falls through a distance of approximately 30 feet and cools Results in characteristic spherical particle shapes. If particles are allowed to cool before they contact the surface of chamber, they are spherical in shape. If they are allowed to cool on contact with the surface they are flake shaped. Particle size ranges form 5 to 40 microns Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Spherical alloy powder Materials science for dentistry;9th ed B.W.Darvell
  • 87. A. Lathecut alloy B. Spherical alloy C. Admixed alloy Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 88. Homogenizing anneal 1. to overcome the coring & segregation in the solid ingot 2. to reestablish the equilibrium phase relationship the ingot is placed in an oven & heated at temp. below solidus for a sufficient time to allow diffusion of the atoms to occur. Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 89. Temperature for Ag-Sn: 480 degree Celsius if Cu present: 465 degree celsius if Zn present: lower it further The time of heat treatment may vary depending on the temp. used & size of ingot, but 24 hr at the selected temp.(350 to 450 ͦC) is usual. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Phillip’s Science of Dental Materials;11th ed
  • 90. • At the end of heat treatment:- If rapid quenching done • The phase distribution remains unchanged • e.g. in an Ag-Sn alloy results in the formation of βphase in max. amount If allowed to cool slowly • The proportion of phases continue to adjust towards room temperature equilibrium ratio • e.g. formation of γ phase Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 91. Particle(surface) treatment Freshly cut alloys amalgamate & set more promptly than aged particles, but some aging of alloy is desirable to improve the shelf life of product Amalgams made from acid washed powders tends to be more reactive than those ,made from unwashed powders Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 92. • The aging is related to relief of stress in the particles during the cutting of the ingot (Phillip’s Science of Dental Materials;11th ed ) • The alloy particles are aged by subjecting them to a controlled temperature of 60-100 degree celsius for 1-6 hrs (Craig’s restorative dental materials,12th ed) Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 93. PARTICLE SIZE • Greater amount of mercury to form an acceptable amalgam Tiny particles • More rapid hardening and a greater early strength Small-to- average particle size • A rough surface • Corrosion Larger particles Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 94. Properties of amalgam • ANSI/ADA specification No.1 for amalgam alloy contains certain requirements:- 1. Maximum creep value of 3% 2. Minimum Compressive strength of 80 MPa at 1 hr when a cylindrical specimen is compressed at a rate of 0.25mm/minute 3. Dimensional change between 5 min & 24 hrs after trituration, should fall within a range of ±20µm/cm at 37̊ ̊C. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 95. DIMENSIONAL CHANGES Amalgam can expand or contract depending on manipulation Severe contraction leads to plaque accumulation & secondary caries Expansion leads to postoperative pain & splitting of tooth Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 96. Immediately after packing a rapid contraction may be observed, followed by a slower expansion, and then a slight & slower contraction(amalgam setting dimensional change curve) Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion 20µm 20µm 20µm 20µm
  • 97. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion High-Cu, admixed High-Cu, single comp. Low-Cu
  • 98. If amalgam expanded during hardening, leakage around the margins of restorations would be eliminated. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 99.  Shrinkage • when alloy & mercury are mixed ,contraction results as particles begin to dissolve & ƴ1 crystals grow • 8Ag3Sn + 31Hg (823.5ml/mol)=6Ag4Hg5 + Sn8Hg (774.9ml/mol) • Thereby a decrease of 5.9% by volume, or 2.0% by length (effect of solidification of mercury) Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 100. Evidently the detrimental effect of shrinkage occurs only when the amalgam mass shrinks > 50 µm. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 101.  LOSS OF GLOSS • Shrinkage due to reaction will initially cause a decrease in the bulk volume, but once contacts between alloy particles or new crystals interfere with this, there is no choice but for the Hg to be withdrawn into the mass, leaving behind outline of the alloy particles. Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 102. The failure of any amalgam to provide a marginal seal is due to the shrinkage of the liquid mercury on reaction & surface tension(a,b) Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 103. • The crinkly surface thus produced clearly cannot be in direct contact with the cavity wall & a leakage path exists which survives even if there is subsequent expansion Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 104. • The effect infact lead to loss of gloss, a freshly mixed pellet of amalgam is very smooth & shiny-metallically wet looking, but as setting proceeds it acquires a frosted or sand blasted appearance. • Leakage path can also occur because of the surface tension of mercury Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 105.  EXPANSION • The impingement of growing crystals one on another will cause outward forces which will result in some expansion (crystal growth pressure) • If sufficient Hg is present to produce a plastic matrix, expansion occurs as a result of growth of ƴ1 crystals & viceversa Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 106.  DELAYED EXPANSION Zinc containing low/high copper amalgam is contaminated by moisture during trituration or condensation, a large expansion can take place This expansion usually starts after 24 hrs, reach at peak within 3-5 days & may continue for months reaching values >400µm. Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 107. • Hydrogen is produced by electrolytic action involving zinc & water • H2 doesnt combine with the amalgam rather it collects within amalgam, increasing internal pressure of amalgam leading to expansion Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 108. Delayed expansion Materials science for dentistry;9th ed B.W.Darvell Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 109. STRENGTH A) Compressive strength  Because amalgam is strongest in compression & much weaker in tension & shear, the prepared cavity design should take benefit of that  When subject to a rapid application of stress either in tension or compression a dental amalgam does not exhibit significant deformation or elongation & as a result function as a brittle material Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 110. • High copper single composition materials have the highest early compressive strength of more than 250 Mpa at 1 hr • While it is lowest for the low copper lathe cut alloy(45 Mpa) Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 111. • High values for early compressive strength are advantage for an amalgam, because they reduce the possibility of fracture by application of prematurely high occlusal forces by the patient before the final strength is reached • The compressive strength at 7 days is again highest for the high copper single composition alloys, with only modest differences in the other alloys Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 112. B) Tensile strength • Amalgam cannot withstand high tensile or bending stresses • The design of the restoration should include supporting structures whenever there is danger that it will be bent or pulled in tension • Both low & high copper amalgams have tensile strength that range between 48-70 MPa Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 113. Factors affecting strength -depends on the type of amalgam alloy, the trituration time & the speed of amalgamator -either under or overtrituration decreases the strength in both traditional & high copper amalgams Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion 1) Effect of trituration
  • 114. 2) Effect of mercury content dry granular mixrough & pitted surfacecorrosion high mercury contentmore γ2 phase low mercury contentmore unreacted AgSn particlesimparts strength to restoration sufficient mercury should be mixed with the alloy to wet each particle of the alloy Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 115. -good condensation techniques express mercury & results in smaller volume fraction of matrix phases -in lathe cut alloys, higher condensation pressure results in higher compressive strength, particularly the early strength(at 1 hr) -on the other hand spherical amalgams condensed with lighter pressures produce adequate strength Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion 3) Effect of condensation
  • 116. -voids & porosities reduces strength -porosity is caused by:- a. decreased plasticity of the mix (due to low Hg/alloy ratio, delayed condensation, undertrituration) b. inadequate condensation pressure(results in inappropriate adaptation at the margins & increase number of voids) Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion 4) Effect of porosity
  • 117. c. irregularly shaped particles of alloy powder d. insertion of too large increments -fortunately, voids are not the problem with spherical alloys Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 118. -amalgams do not gain strength as rapidly as might be desired -at the end of 20min,compressive strength may be only 6% of 1 wk strength -ADA stipulates a min of 80MPa at 1 hr Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion 5) Effect of rate of hardening
  • 119. -the 1 hr compressive strength of high Cu single composition amalgams is relatively high compared with admixed high Cu amalgams -patients should be cautioned not to subject the restoration to high bitting stresses for atleast 8 hrs after placement ,by that time a typical amalgam has reached at least 70% of its strength Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 120. even after 6 months ,some amalgams may still be increasing in strength, suggesting that the reactions between matrix phases & the alloy particles may continue indefinitely Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 121. Strength of various phases • By studying the initiation & propagation of crack in a set amalgam, the strength of various phases can be observed • Possible to view under a conventional metallographical microscope • The propagation of the crack can be halted & the specimen etched to identify the various phases CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 122. • Results of such studies have led to the following ranking of different phases of a set low copper amalgam from strongest to weaker: Ag3Sn(γ),silver-Hg phase(γ1),tin-Hg phase(γ2) and the voids • In high copper amalgams, there is preferential crack propagation through the γ1 phase & copper containing particle CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 123. CREEP • Defined as time dependent strain or deformation produced by stress(as in Phillips) • Creep of dental amalgam is a slow progressive permanent deformation of set amalgam which occurs under constant stress(static creep) or intermittent stress(dynamic creep) Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 124. • Creep is related to marginal breakdown of low copper amalgams • Higher the creep, the greater is the degree of marginal deterioration(ditching) Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 125. • According to ADA sp. No.1 creep should be below 3% • creep values:- -low copper amalgam:0.8-8% -high copper amalgam:0.1-1% Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 126. Creep rate has been found to correlate with marginal breakdown of conventional low-copper amalgams. ADA spec. #1: creep rate < 3% Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 127. Microstructure Vs. Creep Low-Cu Larger g1 volume fraction Presence of g2 Larger g1 grain sizes Single composition spherical h(Cu6Sn5) around Ag-Cu particles improves bonding to g 1 h (Cu6Sn5) embedded in g1 grains and interlock High-copper amalgams have creep resistance:- lack of gamma-2 phase. Admixture Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 128. Factors influencing creep: Large g1 volume fraction Larger g1 grain sizes smaller g1 grain sizes g2 associated with high creep rates. h phase which act as barrier to deformation of g1 phase. Phases of amalgam restorations High CREEP Low CREEP Materials science for dentistry;9th ed B.W.Darvell0
  • 129. For increased strength & low creep values:- Mercury alloy ratio should be minimum Condensation pressure should be maximum for lathe cut or admixed alloys Careful attention should be given towards timing of trituration & condensation Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Effect of manipulative variables
  • 130. Compressive Strength (MPa) % Creep Tensile Strength (24 hrs) (MPa) Amalgam Type 1 hr 7 days Low Copper1 145 343 2.0 60 Admixture2 137 431 0.4 48 Single Composition3 262 510 0.13 64 Phillip’s Science of Dental Materials 2003 1Fine Cut, Caulk 2 Dispersalloy, Caulk 3Tytin, Kerr
  • 131. MICROLEAKAGE OF AMALGAM The 2 to 20micron-wide gap Poor condensation techniques - marginal voids Lack of corrosion by-products Coefficient of thermal expansion Single-composition-spherical alloys which leak more - do not adapt as well to the margins Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 132. • Penetration of fluids & debris around the margins may cause secondary caries • If the amalgam restoration is inserted properly, leakage decreases as the restoration ages in mouth due to the corrosion products that forms in the tooth-restoration interface • Thus amalgam is the self sealing restoration Phillip’s Science of Dental Materials;11th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 133. • Both low & high copper amalgams are capable of sealing against microleakage but the accumulation of corrosion products is slower with the high copper alloys* *Corrosion sealing of amalgam restorations -in vitro study Oper Dent. 2009 May-Jun;34(3):312-20. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 134. • The sealing ability of different types of dental amalgams when used as retrograde fillings with and without a cavity varnish was studied. • Of the materials tested, a copper-containing spherical amalgam gave the best results. • Regardless of material used, the apical seal was significantly improved when a varnish was applied to the cavity prior to the placement of the retrograde amalgam filling Journal of Endodontics Volume 9, Issue 12 , Pages 551-553, December 1983 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 135. THERMAL EXPANSION AND CONDUCTIVITY Amalgam 22-28 9.4 Composite resin 20-60 0.25 GIC 10-11 0.15-0.35 Tooth 11.4 0.18-0.47 Thermal expansion coefficient E 10-6 / C Thermal conductivity K 10-6 / C(mm2/s) E = volume expansion for unit rise in temperature K = quantity of heat passing per s through a block of unit thickness and cross sectional area for a temp. difference of 1C Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 136. CHEMICAL PROPERTIES Dental amalgam restorations undergo both chemical and electrochemical corrosion. TARNISH AND CORROSION Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 137. The degree of tarnish depends on : i. The oral environment ii. The type of alloy used Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 138. In dental practice , a limited amount of corrosion around the margins of amalgam restorations may be beneficial, since the corrosion products tends to seal the marginal gap & inhibit the ingress of fluids & bacteria But excessive corrosion can lead to increased porosity, reduced marginal integrity, loss of strength & the release of metallic products into the oral environment Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 139. GAP Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed Liberation of corrosion products
  • 140. Electrochemical measurements on pure phases Ag2Hg3(γ1) (highest corrosion resistance) Ag3Sn(γ) Ag3Cu2 Cu3Sn(ε),Cu6Sn5(ή) Sn7-8Hg(γ2) (least corrosion resistance) CRAIG’s Restorative Dental Materials;12th ed
  • 141. • The p/o small amounts of tin, silver & copper that may dissolve in various amalgam phases has a great influence on their corrosion resistance CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 142. •The higher content of tin , less the corrosion resistance • The tin content of the γ1 phase is higher for low copper alloys than for high copper alloys CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 143. • The p/o a relatively high %age of tin in low copper alloys reduces the corrosion resistance of their γ1 phase so its lower than their γ phase • This is not true for high copper alloys CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 144. • Occurs most notably on the occlusal surface and produces a black amalgam silver tarnish film • Corrosion products are mainly oxides and chlorides of tin. Chemical Corrosion : Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 145. Electrochemical corrosion Chemically different sites act as anode or cathode. Electrolyte (saliva) The anode corrodes, producing soluble and insoluble reaction products. Ag2Hg3 phase has the highest corrosion resistance, followed by Ag3Sn, Ag-Cu, Cu3Sn, Cu6Sn5 and Sn7-8Hg. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 146. LOW COPPER ALLOYS – low corrosion resistance The average depth of corrosion for most amalgam alloys is 100-500 m. Most corrodible phase is tin-mercury or g2 phase Even though, a relatively small portion (1- 13%) of the amalgam mass consists of the g2 phase, in an oral environment, the structure of such an amalgam will contain a higher percentage of corroded phase Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 147. The corrosion results in the formation of tin oxychloride, from the tin in g2 and also liberates Hg. Sn7-8Hg + 1/202 + H2O + Cl-  Sn4 (OH) 6 Cl2 + Tin oxychloride Additional gl and g2 result in porosity and lower strength. Unreacted g Hg g 1 and g 2 ( Mercuroscopic Expansion ) CRAIG’s Restorative Dental Materials;12th ed
  • 148. THE HIGH COPPER ADMIXED AND UNICOMPOSITION ALLOY • No g2 phase in the final set mass. • The η phase formed with high copper alloys is not an interconnected phase such as the g2 phase, and it has better corrosion resistance. • η phase is the least corrosion resistant phase in high copper amalgam - corrosion product CuCl2.3Cu (OH)2 Cu6Sn5 + 1/202 +H2O + Cl-  CuCl2.3Cu (OH)2 + SnO. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 149. • Surface tarnish of low copper amalgams is more associated with γ than γ1 phase, whereas in high copper amalgams surface tarnish is related to the copper rich phases,ή & silver-copper eutectic CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 150. Galvanic corrosion If dental amalgam is in direct contact with an adjacent metallic restoration such as gold crown, the dental amalgam is the anode in the circuit. Between titanium and direct filling alloys • Small galvanic interaction High copper dental amalgams when in contact with Ti • little galvanic corrosion Gallium direct filling alloys • galvanic interaction more detrimental Dental Materials, Volume 15, Issue 5, September 1999, Pages 318-322 Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 151. Local electrochemical cells may arise whenever a portion of amalgam is covered by plaque on soft tissue. It behaves anodically and corrodes. If these occur in cracks or crevice, it is called crevice corrosion. • Regions that are under stress display a greater probability for corrosion, thus resulting in stress corrosion. • For occlusal dental amalgam greatest combination of stress and corrosion occurs along the margins. Crevice Corrosion: Stress Corrosion: Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion CRAIG’s Restorative Dental Materials;12th ed
  • 152. Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Sturdevant’s Art & Science of Operative Dentistry;5th ed
  • 153. Factors related to excess tarnish & corrosion High residual mercury Surface texture- small scratches & exposed voids Contact of dissimilar metals, eg. gold & amalgam Moisture contamination during condensation Type of alloy-low cu alloy>high cu alloy CRAIG’s Restorative Dental Materials;12th ed Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion
  • 154. • Smoothening & polishing the restoration • Correct mercury/alloy ratio & proper manipulation • Avoid dissimilar metals including mixing of high & low copper amalgams Introduction History Amalgam wars Classification Components setting reaction Manufacture Properties Manipulation Recent advances Sideeffects of mercury Durability Future Conclusion Corrosion of amalgam can be reduced by:-
  • 155.
  • 156. REFERENCES • PHILLIPS’ Science of Dental Materials;11th ed Kenneth J. Anusavice • CRAIG’s Restorative Dental Materials;12th ed John M. Powers, Ronald L. Sakaguchi • Materials science for dentistry;9th ed B.W.Darvell • Sturdevant’s Art & Science of Operative Dentistry; 5th ed; Roberson, Heymann, Swift • fundamentals of operative dentistry, a contemporary approach; 3rd ed Summitt, Robbins, Hilton, Schwartz • Essentials of operative dentistry; I Anand Sherwood
  • 157. • Dental amalgam: An update J Conserv Dent. 2010 Oct-Dec; 13(4): 204–208 • The amalgam controversy-an evidence based analysis ; JADA,Vol.132,march 2001 • Effect of admixed indium on the clinical success of amalgam restorations . operative dentistry journal1992 Sep-Oct;17(5):196-202 • American Dental Association (ADA) Council on Scientific Affairs, “Statement on dental amalgam,” 2011, • Dental Materials Volume 15, Issue 6, November 1999, Pages 382-389 • Biomaterials, Volume 18, Issue 13, July 1997, Pages 939-946 • Journal of Endodontics Volume 9, Issue 12 , Pages 551-553, December 1983 • Corrosion sealing of amalgam restorations -in vitro study Oper Dent. 2009 May-Jun;34(3):312-20.