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3D printers
1. Power pointed
by:
Ardalan Amiri
Presenting by:
Ardalan Amiri
Hesam Omidi
and
Mohammad
Darini
2. History
Manufacturers
have quietly used
3D printing
technology — also
known as additive
manufacturing — to
build models and
prototypes of
products over the
past 20 years. Charles Hull invented the first
commercial 3D printer
3. How it works
CAD
3D
Scanner
Computer
“STL” format file
3D
printer
4. Practicality
Several different 3D printing processes
have been invented since the late 1970s
Almost all of them are efficient only for
small quantities and relatively small
dimensions
They can take several hours to several
mounts to build a model
Some of them can use multiple
materials and colors simultaneously
and/or sequentially
5. 3D printer markets
Many companies offer 3D printing services or sell
relatively cheap 3D printers that can cost just
hundreds rather than thousands of dollars
nowadays.
6. An example of non-industrial use
3D-Printed Reefs
Could Rehabilitate
Persian Gulf
Ecosystem
7. Voxel (Volume + Pixel)
The particles are
around 50 to 100
μm (510 to 250 DPI
(dots per inch)) in
diameter
8. Additive processes types
Extrusion
FDM*
Thermo
Plastics
Silicon
Rubber
Wire
EBF3*
Any
Metal
Alloys
Granular
DMLS*
EBM*
SLM*
SHS*
SLS*
Laminated
Any Metal Alloys
Ceramics
Aluminum, Stainless Steel
Titanium Alloys
Thermo plastics
LOM*
Paper,
Metal
foil,
plastic
film
Light Polymerized
SLA*
DLP*
Photopolymer
High
Tech
Military
use
Oldest
1986
Fastest
9. Granular DMLS Method
Precise and flexible
Still under huge study and development
Invested and used by universities
Using almost any available 3D printing
material
Using Particle locating system
Covers many sub-branches of 3D
printing
10. Mechanical Friendly
The most efficient 3D printing method
for Mechanical Engineers.
Directly build metal parts (expensive)
Great choice to build moulds for further
manufactures
12. Limits
Imperfections in plastic materials
Lack of accuracy in Z direction
Needs powerful computer processors
In demand for finishing process
There are few numbers of famous
companies ( patent for Germany and
USA )
13. Stereo lithography (SLA)
• excellent for
composite materials
• fast and accurate
• Top-down process
• The resin used in
SLA is particularly
sensitive to
ultraviolet light, so it
hardens once the
UV laser hits it.
• Novel mechanism
14. What happens next
Once the process
is finished, the
newly created
object is soaked
in a solvent that
helps cure the
resin, the
supporting
structure is
removed, and
whatever excess
resin is scraped
off. Some
machines require
the “printed” item
to be baked in an
ultraviolet oven to
guarantee its
solid state
16. can produce parts with a maximum
size of approximately 50×50×60 cm
(20"×20"×24")
17. Other side of facts
The resin alone stands at around $100
to $200 per liter
the cost of stereolithography machines
ranges from $100,000 to more than
$500,000
The less resin the poorer Voxel
The commercial types suffer from lack of
reliability
18. References
[1] H.Lispon and F. C.Moon and J.Hai and C.Pavent i , “ 3-D Pr int ing the
History of Mechanisms ” . Journal of Mechanical Design , Vol . 127, pp. 2-3, 2005.
[2] E.Maravelakis and K. David and A. Antoniadis and A.Manios and N. Bi lal is
and Y.Papahar i laou, "Reverse engineer ing techniques for cranioplasty: a case
study " , Journal of Medical Engineer ing & Technology, No. 1, pp.2 - 7, 2007.
[3] “Technology Quat rer ly, ” Proc. Int . Conf . The Econome. China, 2009,
pp. 3-5.
[4] 3D Pr inter " , Nov 2011, Avai lable At : Ht tp: / /www.wikipidia.org/3dprnters.html
[5] Z Corporat ion 3D Pr int ing Technology Fast , Af fordable and Uniquely
Versat i le" , Dec 2011, Avai lable At :Ht tp: / /www.zcorp.com/documents/1083D
Pr int ing Whi te Paper FINAL.pdf
[6] Open 3D Pr int ing and Open Hardware" , J.crack , Dec 2011, Avai lable At :
Ht tp: / /www. jmccrack.com/ Open 3D Pr int ing and Open Hardware.pdf
[7] " Objet260 Connex " , Nov 2011, Avai lable At :
Ht tp: / /www.Objet .com/Objet260 Connex open wi th Model .pdf
Hinweis der Redaktion
Charles Hull invented the first commercial 3D printer and offered it for sale through his company 3D Systems in 1986. Hull's machine used stereo lithography, a technique that relies upon a laser to solidify an ultraviolet-sensitive polymer material wherever the ultraviolet laser touches.
3D printers work by following a computer's digital instructions to "print" an object using materials such as plastic, ceramics and metal. The printing process involves building up an object one layer at a time until it's complete. For instance, some 3D printers squirt out a stream of heated, semi-liquid plastic that solidifies as the printer's head moves around to create the outline of each layer within the object.
The instructions used by 3D printers often take the form of computer-aided design (CAD) files — digital blueprints for making different objects. That means a person can design an object on their computer using 3D modeling software, hook the computer up to a 3D printer, and the watch the 3D printer build the object right before his or her eyes.
The technology remained relatively unknown to the greater public until the second decade of the 21st century. A combination of U.S. government funding and commercial startups has created a new wave of unprecedented popularity around the idea of 3D printing since that time.
First, President Barack Obama's administration awarded $30 million to create the National Additive Manufacturing Innovation Institute (NAMII) in 2012 as a way of helping to revitalize U.S. manufacturing. NAMII acts as an umbrella organization for a network of universities and companies that aims to refine 3D printing technology for rapid deployment in the manufacturing sector.
Second, a new wave of startups has made the idea of 3D printing popular within the so-called "Maker" movement that emphasizes do-it-yourself projects. Many of those companies offer 3D printing services or sell relatively cheap 3D printers that can cost just hundreds rather than thousands of dollars.
Artificial reefs created using 3D printing technology may be effective tools for restoring marine life in threatened ecosystems. A Bahrain-based organization, called Reef Arabia, is using 3D-printed reef formations to rehabilitate the waters of the Persian Gulf.
Artificial reefs can help restore sea life by providing a base for corals and sponges to take hold. The waters off Bahrain's coast have suffered from overfishing, but Reef Arabia is hoping its 3D-printed formations will help revive the region's marine diversity. The group is designing artificial reefs printed using non-toxic sandstone material, which will give the formations a more realistic feel, said Reef Arabia team member David Lennon.
"With 3D printing we can get closer to natural design because of its ability to produce very organic shapes and almost lay down material similar to how nature does it,“.
Fused deposition modeling رسوب ذوب شده
Electron Beam Free Form Fabrication اشعه ی الکترونی آزاد
Direct metal laser sintering خاکسترسازی مستقیم فلز به کمک لیزر
Electron-beam melting ذوب الکترونی
Selective laser melting ذوب الکترونی انتخابی
Selective heat sinteringذوب گرمایی انتخابی
Selective laser sintering خاکستر لیزری انتخابی
Laminated object manufacturingتولید چندلایه ای
Stereo lithography
Digital Light Processing