This is a complete SMT line suitable for all LED including IRREGULARLY shaped LED lamps. Payback Period is less than a year. This SMT line is with features of high accuracy, high speed and high cost-performance.

1. Highly cost-effective LED SMT Line S-1200-LV
1. High-accuracy
2. High-speed: Maximum placing speed reaching 0.13s/chip (28000CPH).
3. Placing LED components ranging from 0603 to 7474, including both standard and irregularly
shaped LED.
4. Suitable for all LED lighting products. Able to assemble LED PCBs up to 4 Ft long in a single pass.
5. Excellent quality hardware from international famous brands to ensure placement repeatability
and precision.
6. Very convenient to be installed. Only 2 workers and tatal 10KW power required for installation.
Features:

2. This LED SMT Line consists of the following equipment:
• Semi-Auto Screen Printer x 1 (Fully automatic model is optional)
• Buffer Conveyor x 1
• Pick and Place x 1
• Conveyor x 1
• Reflow Oven x 1
• Worktable x 1
Semi-Auto Screen Printer → Buffer Conveyor → Pick and Place → Buffer Conveyor → Reflow Oven → Worktable
1500mm 1500mm 2000mm 1500mm 4000mm 2000mm
Whole Line length: 1.5M → 1.5M → 2.0M → 1.5M → 4M → 2M= 12.5M (Total Length)

3. Production Capacity of this LED SMT Line
Semi-Auto Screen Printer → Buffer Conveyor → Pick and Place → Buffer Conveyor → Reflow Oven → Worktable
Produtivity for 20 hours:
- Fluorescent lamp (5050-144chips), 2700pcs
- LED strip (3528-60chip/meter), 6500 meters

4. Investment Budget for LED SMT Line S-1200-LV

5. 1. Semi-Auto Screen Printer SP-300
•Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to
ensure printing steady
•The squeegee base can be uplifted 45°, easy to disassemble the squeegee and
clean the screen
•The printing base can be moved front and rear and fixed to ensure perfect printing
effect
•The printing table has groove and location pin, suited for single and double-sided
board production
•Adopts X.Y.Z axes to align the board by using arm (screen stencil) and printing table
•Microcomputer control, equipped with LCD, user friendly interference and with
counting function.
SPECIFICATIONS
PCB Size 350 X 1200mm
Printing Area 320 X 1270mm
PCB Fixed System PCB Outer Or Pin Positioning
Frame Size 370X1320mm
Adjusting for table Front
Printing Accuracy ±0.05mm
Repeating Accuracy ±0.02mm
PCB Thickness 0.2-2.0mm
Air Source 4-6kg
Power Supply Single Phase 220V, 50/60Hz 100W
Dimension 900*900*1650mm (L*W*H)
Net Weight 250KG

6. 2015/12/24 Thursday

7. 2. SMT Buffer Conveyor S-350C*2 unit
• PCB Conveyor rail length: 1500mm
• Rail Fix mode: Front Fix (Option: Rear fix)
• PCB Conveyor direction: L→R (Or R→L)
• Control System: Relay Board (2 sensor without
stopper)
• PCB Conveyor Height: 900±20 mm
• PCB Conveyor Width: 20-400mm
• PCB Conveyor Speed: 0-2M/min
• Available to communications with other devices by
SMEMA signal plug
• Exact thread shaft structure to ensure the
adjustment of rail Width parallel
• Used durable Anti-static belt with strengthen
Aluminum Alloy rail to be reliable
• Power Consumption: Approx. 40W
• Power Supply: Single Phase 220V，50HZ
• Weight：Approx. 70kg

8. 3. Pick And Place S-1200-LV
Machine Parameter
1. High-accuracy: Each of the six pick-up heads is equipped with a vision
alignment camera to guarantee high accuracy (+-0.05mm)
2. With a SMEMA-compatible inline conveyor for line automation.
3. High-speed: Maximum placement speed reaching 0.13s/chip (28000CPH)
4. Places LED components from 0603 to 7474, including both standard and
irregularly shaped LEDs.
5. Suitable for all LED lighting products. Assembles LED PCBs up to 4 Ft long in
a single pass.
7. Excellent quality hardware support by using international famous brands
ensure placement repeatability and preision.
Real Speed: 15,000-20,000 CPH
GENERAL
Machine Dimension L2000 *W1150 *H1500mm
Weight Approx.1200Kg
PCB Length 1200mm
PCB Width 325mm
Accuracy 0.05mm
PCB thickness 0.5-3.0mm
Kinematic Accuracy 0.01mm
Maximum Speed 28000CPH
Power Supply AC 220V 50HZ
Power Consumption 2.0KW
Air Pressure 0.55MPA
Positioning Vision System
PCB Length: 1220mm / 4Ft

9. 4. Lead-Free Reflow Oven S-6600
• FEATURES
• Complete for the lead free process
• Adopt instrument control System and closed loop
control for heating source of each zone.
• Temperature control adopt circulation hot air heating
mode for each zone;
• Closed loop control for conveyor system, can go along
steadily stepless rate-adjusting;
• With over heating alarm function;
GENERAL
Machine Dimension L4000 *W612 *H1220mm
Weight Approx.280Kg
HEATING ZONE
Number of Heating Zones Top 6/Bottom 6
Length of Heating Zones 1800mm
Heating Mode Circulation hot air
Number of Cooling Zone 1 cooling Fan
CONVEYOR SYSTEM
Max. Width of PCB 300mm
Conveyor Direction L→R
Conveyor Height 880±20mm
PCB Transmission Mode Mesh
Conveyor Speed 0-1500mm/min
CONTROL SYSTEM
Power Supply 5 Wire 3 phase, 380V 50/60HZ
Power for Warm Up 10KW
Power Consumption 4.5KW
Warming Time 15 Min
Temperature Control Method PID Close Loop Control + SSR Driving
Abnormal Alarm Abnormal Temperature (Extra-high temp).

10. SMD LED sample pictures

11. Real case: this line having been sold to Indian market I
On site installation, debugging, training and trial run by our engineers in Indian factory.

12. Real case: this line having been sold to Indian market II
The first board produced by our SMT line in our Indian customer’s factory:

13. Real case: this line having been sold to Indian market III
To view the video of trial run of this SMT line in our
Indian customer’s factory, please kindly link to:
https://youtu.be/r1fcEWhCk8M

14. To know more about us and our products,
please visit our website: www.smthelp.com
Or contact us: anna@smthelp.com
Phone: +86-13509636260 (WhatsApp)
Skype: annwangh
Wechat: AnnaWangH