The Brief of Aloe Vera Processing Line from the raw material receiving until the aseptic bulk bag filling process.
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Today, a lot of Aloe Vera products are
available in market because of its
multi-function. Aloe Vera can be
processed into various product such as
Health/Medical product, Cosmetic pro-
duct and Food.
Our company designs and manufac-
tures our own equipment and com-
ponents, which are integrated into turn
–key plants through the intervention of
the various skilled workers which can
manage the project with the best
solution. We develop new technologies
which give it access to new industries,
such as Food and Beverage Industry
or Chemical Industry. We committed to
producing and marketing innovative
products to meet the inter-national
quality standards whilst.
The company also offer project consul-
tancy service to its valued clients and
supplies its equipment on turn-key
basic including commissioning and
training. We also manufacture pro-
cessed plants as per customer specific
requirement.
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the
aloe vera upstream
PROCESS
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According to the favored end product different steps can be chosen or added.
Waster Spray Washing Conveyor, included Chlorine Washing – the low-
cost system is designed to wash and sanitized aloe vera. The purpose of this
step is to soften and partially release foreign particles and dirt from the surface
of the leaves as product move along the conveyor with the chlorine water
mixing, then move under overhead spray bars. Also this can work as an
inspection / rejection point.
Brush Washer have plastic brushers that pick the leave up from the conveyor
and press them against two or more brushes giving a cleaning action on every
side of the leaves.
The inner gel, is the mucilaginous jelly from inner parenchymal cells of
the plant and after processing it, it referred to as Aloe Vera gel. The inner
Aloe Vera gel is composed generally by 98.5% water, where more than
60% weight of solids contained in this Aloe Vera gel. (*)
(*) Source: SMEDA
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In order to get a good quality aloe vera gel,
the tips and the ends of the leaf are removed
then the spiny sides are removed.
Material will move forward to Automatic
Peeling Machine with removable infeed and
output conveyor belt will help the manu-
facturer reduce manual work, working hours
and prevent from loss of yield (feeding aloe
vera leaves with thickness at least 6mm and
after cutting top, down, both sides of rind by
manual). The yield can be get up to more
than 50%.
Inspection Table, at this point, the leaves
get inspected one by one as they enter the
process. It is important at this step to reject
any leaves with evident injuries, cuts or
lesions in order to avoid contamination of the
product downstream.
Slicing Machine, the sharpness and high
grade stainless steel can be ensure the
precise slicing.
• Easy maintenance
• Easy and efficient cleaning
• Low operating expense
Dicing Machine, The Muninmax high per-
formance dicer cubes from 4mm up to 20mm
in precise, perfect cutting quality.
The capacity will be depended on size of
feeding product. High quality accessories
enable neat dicing without damaging in
produce. The contact of the cut surfaces after
cutting increase the shelf life of the produce
considerably.
In addition, you will benefit from it such as:
• Simple change of cutting tools.
• High flexibility for optimal integration in
processing lines
• Easy Maintenance.
Our excellent hygiene qualities are a major
advantage. All machine parts as knives,
guides, belt etc are quickly removable for
cleaning .
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Automatic Peeling Machine Slicing Machine Dicing Machine
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thealoevera
upstream –downstream
PROCESSING LINE
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CRUSHER
Urchel Crusher: dices, strips, slices
capacities. With a maximum infeed
machine offers cost-savings by elim
new dicer promotes more precise
lockdown features. The machine a
collars on both cutting spindles for u
PREHEATING
Jacket Heating Steam: is a tank
heating. Product is heated while bei
Screw Conveyor: The product is t
heater via a rotating screw. A wate
system ensure that the entire load h
quality.
• Product residence time through s
• Accurate temperature control
• No traceable product damage
(*) Source: Urchel
Urchel Crusher
Jacket Heating Steam
7. DRAINSCROLL
Screw conveyor with perforated screens underneath
consists of electric motor driven spiral which is the only.
moving part, rotates within a food grade & sealed trough
The preheated crush material moves along the spiral
within the trough for conveying the solid crush material to
the filler while draining the excess juice. The speed of the
drain screw is controlled to obtain the target specs of solid
crush. Thus, the slower the speed of the drain screw and
the smaller the volume of incoming crush material, the
higher the crush percentage.
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s, granulates, and shreds at high production
d of 10" (254 mm) in any dimension, the
minating the need to pre-cut product. This
cut tolerances with slice adjustment and
lso features fine-tuning through adjustable
ltimate precision. (*)
with an outer jacket designed to contain
ng mixed blended or agitated.
ransported with thin warm water filled pre-
r circulation system with a unique heating
heats up evenly, ensuring a uniform product
screw conveyor
Drainscroll
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We manufacture and deliver high
quality stainless steel tanks, storage
and processing solutions to a wide
range of customers in Thailand and
internationally.
Meet health & safety criteria.
Our process and storage tanks meet
the hygiene standard demanded by the
food and beverage industry such as
FDA, GMP, HCCP standard.
Meet you customers’ need.
Our quality assurance program
ensures that we built tanks that meet
the exact requirements of our clients–
in terms of capacity, functionality
TANKS&MIXINGSYSTEM
, hygiene, weld quality, traceability and
ease of cleaning.
Under pressure to perform.
We are renowned for the supply of cer-
tificated pressure vessels to ASME
code.
Mixing System
Process mixing systems for the
efficient mixing of all of ingredient,
liquid and solid. Our design will be
depended on product. All of our mixing
system is also in accordance with
GMP, HACCP and ASME code
standard.
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Mixing Tanks
Syrup Tanks Deaerator Tanks Aseptic Tanks
Juice Storage Tanks
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Downstream Section
UHT (Ultra High Temperature) process can extend the shelf life
of the product from a few days up to several months with
minimum quality loss. The UHT plants also allow for the
thermal and aseptic treatment of products with portions or
fibers and particulate. Product is heated up to high
temperature for a short period of time to kill micro-organisms
that are present in all product. The energy recovery achieved
by the heat regeneration leading to reduce energy
consumption.
Feature
- Energy and water consumption saving.
- Corrugated tubes to promote efficient heat transfer and
reduce thermal stresses.
- PLC control automatic system.
- Sanitary construction.
- Low operation cost.
sterilization
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11. 11
Aseptic Filler
Machine is designed to provide the highest possible level of sterility and productivity for
filling bulk aseptic bag in box or bag in drum containers. Most aseptic packing of this kind
have been applied to bulk packing for high and low acid food products, including tomato
paste, fruit juice purees, fruit juice concentrates, dairy products and other such products.
Before the filler is used, it is automatically sterilized. The system is fully automatic,
consisting of hydraulic actuation, a sterilization phase, filling head with clamping device,
filling vale, aseptic chamber and control panel.
The automatic cycle of opening, filling and closing; begins once the bag has been
manually inserted into the filling head. During the filling cycle, the temperature can be
controlled at critical point.
Features
• Machine frame is made of Galvanized
• Filling head is made of AISI 316/AISI 304 Stainless steel
• The parts in contact with product are made of AISI 316 stainless steel.
• Heads for bag with 1” fitment (2” spout feasible under request) with Plug Style and Cap
Style
• Steam sterilization system
• Circular head chamber which is fully-viewable (twin head)
• Integrated processing cycle safety system at critical point such as control temperature,
steam pressure and self - diagnosis with on screen alarms.
• Mass Flow-Meter for measuring the volumetric capacity.
• PLC control automatic system.
• Applicable bag size 20L, 200l, 1000L
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12. 12
Cooker – Cooler Water Bath Type
use two chambers that are shaped like
horizontal cylinder. The first chamber is
the sterilizer and the second is the
cooler. A feed device delivers the cans/
cups through the infeed conveyor to
the revolving reel of the cooler.
The reel, working in conjunction with
the stationary spiral, carries the cans/
cups through the cooking steam. The
continuous spiraling motion and the
steam inject system give an even and
faster cooker every can/cup. At the end
of the cooking process, the cans/ cups
* Use for Hot Filling Process
are fed into the cooling chamber with
the counter-flow water where a similar
process cools them. End of process,
the cans/cups will run out of the
conveyor. The sterilized temperature
will be depended on product.
Batch Retort is defined as one where
a small amount of process water is
drawn from the bottom of the retort by
high capacity pump and distributed
through spray nozzle located along the
top and side of the retort. Typically the
sterilized temperature varies from 110
to 135°C
Re-Sterilization
COOKER–COOLER/
BATCHRETORT
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