Managing Intraglogistic Projects - Webinar presentation by FlexQube

MANAGING INTRALOGISTIC PROJECTS
Per Augustsson
CTO FlexQube Group
LIVE WEBINAR
© FlexQube AB 2011-2016. All rights reserved.

WHAT ISAN INTRALOGISTIC PROJECT?
PARTS OPERATOR
“logistics is the management of the flow
of things between the point of origin and
the point of consumption in order to meet
requirements of customers”
?
INTRALOGISTIC PROJECT

WHAT ISAN INTRALOGISTIC PROJECT?
PARTS OPERATOR
“logistics is the management of the flow
of things between the point of origin and
the point of consumption in order to meet
requirements of customers”
INTRALOGISTIC PROJECT
++
STAKEHOLDERS MOVER CARTS SUPPLY
PLAN
LAYOUT MATERIAL
PRESENTATION

34% of all projects have no baseline.
30% of all projects were successfully completed on time and on
budget over the past year.
97% of organizations believe project management is critical to
business performance and organizational success.
80% of project management executives don’t know how their
projects align with their company’s business strategy
33% of projects fail because of a lack of involvement from
senior management.
http://blog.capterra.com/surprising-project-management-statistics/
MANAGING PROJECTS ISACHALLENGE

DIFFERENT MARKETS
DIFFERENT REGULATIONS
FLUCTUATING DEMANDS
INDUSTRY 4.0
AUTOMATION
SELF DRIVING VEHICLES
AFFORDABLE TECHNOLOGY
FLEXIBLITY
GLOBAL TEAMS
VIRTUAL TEAMS
INCREASED NR OF
STAKEHOLDERS
LIMITED RESOURCES

20161960
LIFECYCLES
$ $ $ $
INCREASED COMPLEXITY

THE PAST PRESENT FUTURE?
MATERIAL HANDLING AREA MANUFACTURING AREA
75% OFONITEMSPRODUCTIONCOSTISRELATEDTOMATERIALHANDLING
55% OFFACTORYSPACEISUSEDFORMATERIALHANDLING
http://clearpath.ottomotors.com/industry-4-0-ebook/
SELF-DRIVING VEHICLES FOR INDUSTRY
Innovation in an Interconnected World
Industry 4.0 and the power and potential of self-driving vehicles
MORE FOOTPRINT USED FOR INTRALOGISTIC OPERATIONS

WHYARE YOU DOING THE PROJECTAND HOW TO MEASURE?
AREA
TRAVEL DISTANCE
# OF FORKLIFTS
WALKING DISTANCE
INVENTORY TURNOVER # OF OPERATORS
# OF ACCIDENTS
PARTS IN ERGONOMIC ZONE
# OF HANDLINGS
LINE SIDE FLEXIBIITY
ENERGY
CONSUMPTION
NON CONFORMITY
PARTS

85
FATAL ACCIDENTS ONLY
IN THE US
34.900
SERIOUS INJURIES
42%
FATALITIES RELATED TO
THE OPERATORS BEING
CRUSHED BY TIPPING
VEHICLE
$1,390,000 PER
COST OF DEATH
https://ohsonline.com/Articles/2013/09/01/Death-by-Forklift-is-Really-the-PITs.aspx
http://www.reliableplant.com/Read/10384/forklift-free-plants
http://www.seegrid.com/pdf/forklift_free_white_paper.pdf
There is no question human loss and liability cost relative to forklift injuries has been the No. 1
driver for forklift-free (also referred to as fork-free) plant floors.

4
5
3
22
1
3
5
4
38 m 110 m
1
REPLENISH
5X PALLETS
TUGGER TRAIN FORKLIFT
BUSINESS CASE 65% REDUCTION IN TRAVEL DISTANCE

VALUE SUPPLIER DISTANCESIZE WEIGHT SHAPE VOLUME
PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE

PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
BOLT

PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
ENGINE

PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
SHEET
METAL

PLAN FOR EVERY PART
LOW
MEDIUM
HIGH
SMALL
MEDIUM
LARGE
LIGHT
MEDIUM
HEAVY
FLAT
LONG
ROUND
CLOSE
BY
REGION
AL
GLOBAL
NATION
AL
LOW
MEDIUM
HIGH
SQUARE
HOSE

SEQUENCE KANBAN 2 BIN VMI MANUAL
KIT
RACK
PALLET
TOTES
CONTAINER
B
A
PLAN FOR YOUR PARTS!
REPLENISHMENT METHODMATERIALPRESENTATION

WHO ARE OUR CUSTOMERS?
ASSEMBLER PRODUCTION
ENGINEER
LOGISTICS
ENGINEER
PLANT
MANAGER
PURCHASERWAREHOUSE
OPERATOR
MAINTENANCE
ENGINEER
Material
presentation
PROJECT STAKEHOLDERS
Ergonomics
Workstation
layout
Work
distribution
Vehicles
Ergonomics
Cart performance
Business case
Flexibility
Investment
Factory layout
Material flows
Packaging
Type of
equipment
Spare parts
Repair cost
Parts need
Delivery times
Delivery
options
Standardi
sation

HUMAN? PUSH UNIT? POWER CASTER? TOW TRACTOR
AGV/AGC/SDV
MOVER OPTIONS
MOTHER/DAUGHTER FORKLIFT CONVEYOR
MOVE DISTANCE? MOVE FREQUENCY? MOVE WEIGHT? MOVE SIZE?

DIRECT
CONNECT
DIRECT
CONNECT

1 SIDE OFF
GROUND

2 SIDE OFF
GROUND
2 SIDE OFF
GROUND

LIFT MOUNT

DROP OF ZONES?
SUPPLY ROUTES?
FLOOR QUALITY?
AISLE WIDTH?
RECEIVING AREA
DRIVER VISBILITY?
PICKING AREAS?
OUTSIDE ROUTES? PEDESTRIAN AREAS? FORKLIFT AREAS?
TRAVEL DIRECTIONS?
HILL DRIVING?
FACTORY LAYOUT CONSIDERATIONS

PLATFORM TOW
BARS
HANDLE
BARS
TOP
STRUCTURES
CASTERSFLEXQUBE
BLOCKS
MOVER LOAD
LAYOUT
CARTSARE CONNECTING MANY STAKEHOLDERS

FLEXTUBE
FLEXPLATE
FLEXQUBE
FLEXBEAM
The core in the
FLEXQUBE® concept
includes four different
building blocks. All
equipped with the
famous pattern that
ensures that all building
blocks can be combined
with each other into
endless number of
solutions.

THEYAREALLDESIGNED WITH FLEXQUBE BUILDING BLOCKS!
ROTATING CARTS PALLET CARTSMOTHER/DAUGTHER CARTS SHELF CARTS
TILT CARTS FLOW RACKS KIT CARTS TRANSPORT RACKS

IDEA BUY IMPLEMENT
MODULAR CARTS ENABLES FLEXIBLE PROJECT MANAGEMENT
TRADITIONAL
WAY
FLEXQUBE
WAY

DESIGN4ALLTM
DESIGNONDEMANDTM
DESIGN THE CART ON YOUR OWN FLEXQUBE DESIGN THE CART FOR YOU
THERE IS TWO OPTIONS TO CREATE YOUR CART

2. MEETING 3. DESIGN 4. OFFER 5. DELIVERY1. PREPARATION 5. PURCHASE
1 HOUR 1 WEEK 1 DAY 1 WEEK
7. EVALUATE
DESIGNONDEMANDTM – FLEXQUBE DO THE DESIGN

2.5 MEETING
2. DESIGN 5. DELIVERY1. DOWNLOAD 4. PURCHASE3. OFFER
1.5 TRAINING
DESIGN4ALLTM – YOU DO THE DESIGN

SOLIDWORKSSOLIDEDGE CATIA STEP ONSHAPEINVENTOR
DESIGN4ALLTM – SOFTWARE OPTIONS

• www.onshape.com
• Anyone can design
• No installations or license needed
• Design directly in your web browser
• FlexQube building blocks available in the cloud
• Fun and easy to learn
• Easy to share designs
• Get started! Contact design@flexqube.com for
online training
DESIGN4ALLTM Create on your own with

PLATFORM INDEPENDENT
WIDE CUSTOMER BASE
DESIGN ON YOUR OWN
APPEARANCE
DESIGN ON DEMAND
REPLACE WELDED CARTS
STANDARDISED EASY TO REPAIR 3D DOCUMENTATION
GLOBAL DISTRIBUTION?
FLEXIBLE DELIVERY
OPTIONS
WHY INVEST IN THE FLEXQUBE CONCEPT?
INTEGRATION WITH OTHER
CART CONCEPTS

INSPIRATION FORALLPROJECT MEMBERS

FUTURE
LOGISTICS
17 NOVEMBER
HANDLE
CHANGE
15 DECEMBER
DESIGN FOR
ERGONOMICS
01 DECEMBER
LEAN
PRODUCTION
22 DECEMBER
GO FORK
LIFT FREE
15 SEPTEMBER
MANAGE
PROJECTS
27 OCTOBER
INTEGRATE
WITH AGV´S
10 NOVEMBER
DESIGN IN
ONSHAPE
06 OCTOBER
FLEXQUBE WEBINAR CALENDAR 2016
10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET
10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET 10:00 EST 16:00 CET

FlexQube
sales@flexqube.com
www.flexqube.com

Managing Intraglogistic Projects - Webinar presentation by FlexQube

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Managing Intraglogistic Projects - Webinar presentation by FlexQube