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Effective Risk Management
Alvin Tai
Founder, CEO
Why do we need Risk Management?
May 27, 2015
Don’t just execute the standards,
learn and understand why they exist
● ISO 14971
○ Application of risk management to medical devices
● ISO 13485
○ Quality management systems
● FDA.gov
ISO 14971 is the industry standard
Risk Management Strategy
1) Risk Management Planning
2) Risk Analysis
3) Risk Evaluation
4) Risk Control
5) Residual Risk Evaluation
6) Risk Management Report/File
Hazard/FMEA Tables
Choose the right risk techniqueDevelopment
Method Purpose
Hazard Analysis Identify hazards and drive design decisions
Application FMEA Identify user failures and prevention
Fault Tree Analysis Top-down approach starting with unintended consequences
Design FMEA Identify potential design failures from sub-component level
Process FMEA Identify potential process failures (i.e. manufacturing)
An example in Hazard Analysis
ID Hazard Foreseeable
Sequence of
Events
Hazardous
Situation
Harm S P RI Risk Mitigation Verif. Residual
(S)
Residual
(P)
Residual
(RI)
1 Electro-
magnetic
Energy
ESD causes
pump and
pump alarms
to fail
Failure to
deliver insulin
unknown to
patient with
elevated
blood glucose
level
Minor organ
damage
4 2 UN Information for
Safety: warning
in user manual
Protective
Measures:
notification
when unit is not
grounded
Inherent to
Design: IEC
60601
PR15243
1.5.25
PR15243
1.6.21
PR15243
3.6.5
4 1 ACC
2 Decreased
consciousness
3 3 ACC 3 2 ACC
3 Coma, death 5 2 UN 5 1 ACC
S = Severity Level
P = Probability
RI/RL = Risk Index/Risk Level
Verif = Verification
Evaluating risk in Montana
Risk Controls
● Bear Spray
● Bear Bag
● Make Noise
Trace risk control to test case
Hazard Analysis
FMEA
Reference to Product
Requirement or
Test Report
Product
Requirements
Reference to Test Step/Test
Protocol/Test Report
Test Reports
Reference to Test Protocol
Step
Test Protocols
Reference to Product
Requirement
FDA guidance on risk management
● FDA QSR 820.30 - Design Controls
● Submissions
● Investigational Devices
● Guidance Documents for specific devices
● Software - SOUP/OTS - IEC 62304
Risk management doesn’t stop after R&D
Hazard Analysis
New Hazards
Adjust Risk Levels
New Product
Development
Complaints
CAPAs
Non-Conformance
Reports
Change Orders
Service Records
It’s not just about compliance
1. fda.gov
Compliance
Business Risk
Patient Safety
658FDA Warning Letters
in
2014
It’s not just about compliance
1. “The Business Case for Medical Device Quality” - McKinsey and Company
Compliance
Business Risk
Patient Safety
It’s not just about compliance
1. 2014 FDA.gov
2. Open.FDA.gov
Compliance
Business Risk
Patient Safety
It’s not just about compliance
1. 2014 FDA.gov
2. Open.FDA.gov
Compliance
Business Risk
Patient Safety
Be proactive, not reactive
“Risk is like fire: If controlled it will help you; if
uncontrolled it will rise up and destroy you.”
Theodore Roosevelt
Future of the Medical Device Industry
● Mobile Health
○ AliveCor, Glooko, Smart Monitor
● Personalized Medicine
○ Theranos, 23andMe, Guardant Health
● Quality System and Regulation Maturity
○ Electronic submissions, Single Audit Program
How Core Input is working with a changing regulatory
landscape
● Cloud-based
Complaint
Handling
● Lower cost of
maintenance
● Integrated
compliance
Prioritize patient safety and reduce healthcare costs
Let’s Talk
alvin@coreinputapp.com
www.coreinputapp.com
Thank you

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Risk Management Presentation Public

  • 2. Why do we need Risk Management? May 27, 2015
  • 3. Don’t just execute the standards, learn and understand why they exist ● ISO 14971 ○ Application of risk management to medical devices ● ISO 13485 ○ Quality management systems ● FDA.gov
  • 4. ISO 14971 is the industry standard Risk Management Strategy 1) Risk Management Planning 2) Risk Analysis 3) Risk Evaluation 4) Risk Control 5) Residual Risk Evaluation 6) Risk Management Report/File Hazard/FMEA Tables
  • 5. Choose the right risk techniqueDevelopment Method Purpose Hazard Analysis Identify hazards and drive design decisions Application FMEA Identify user failures and prevention Fault Tree Analysis Top-down approach starting with unintended consequences Design FMEA Identify potential design failures from sub-component level Process FMEA Identify potential process failures (i.e. manufacturing)
  • 6. An example in Hazard Analysis ID Hazard Foreseeable Sequence of Events Hazardous Situation Harm S P RI Risk Mitigation Verif. Residual (S) Residual (P) Residual (RI) 1 Electro- magnetic Energy ESD causes pump and pump alarms to fail Failure to deliver insulin unknown to patient with elevated blood glucose level Minor organ damage 4 2 UN Information for Safety: warning in user manual Protective Measures: notification when unit is not grounded Inherent to Design: IEC 60601 PR15243 1.5.25 PR15243 1.6.21 PR15243 3.6.5 4 1 ACC 2 Decreased consciousness 3 3 ACC 3 2 ACC 3 Coma, death 5 2 UN 5 1 ACC S = Severity Level P = Probability RI/RL = Risk Index/Risk Level Verif = Verification
  • 8. Risk Controls ● Bear Spray ● Bear Bag ● Make Noise
  • 9. Trace risk control to test case Hazard Analysis FMEA Reference to Product Requirement or Test Report Product Requirements Reference to Test Step/Test Protocol/Test Report Test Reports Reference to Test Protocol Step Test Protocols Reference to Product Requirement
  • 10. FDA guidance on risk management ● FDA QSR 820.30 - Design Controls ● Submissions ● Investigational Devices ● Guidance Documents for specific devices ● Software - SOUP/OTS - IEC 62304
  • 11. Risk management doesn’t stop after R&D Hazard Analysis New Hazards Adjust Risk Levels New Product Development Complaints CAPAs Non-Conformance Reports Change Orders Service Records
  • 12. It’s not just about compliance 1. fda.gov Compliance Business Risk Patient Safety 658FDA Warning Letters in 2014
  • 13. It’s not just about compliance 1. “The Business Case for Medical Device Quality” - McKinsey and Company Compliance Business Risk Patient Safety
  • 14. It’s not just about compliance 1. 2014 FDA.gov 2. Open.FDA.gov Compliance Business Risk Patient Safety
  • 15. It’s not just about compliance 1. 2014 FDA.gov 2. Open.FDA.gov Compliance Business Risk Patient Safety
  • 16. Be proactive, not reactive “Risk is like fire: If controlled it will help you; if uncontrolled it will rise up and destroy you.” Theodore Roosevelt
  • 17. Future of the Medical Device Industry ● Mobile Health ○ AliveCor, Glooko, Smart Monitor ● Personalized Medicine ○ Theranos, 23andMe, Guardant Health ● Quality System and Regulation Maturity ○ Electronic submissions, Single Audit Program
  • 18. How Core Input is working with a changing regulatory landscape ● Cloud-based Complaint Handling ● Lower cost of maintenance ● Integrated compliance Prioritize patient safety and reduce healthcare costs