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Introduction:
• Vertically Integrated Textile Mill
• Located: Karachi, Pakistan
• Established in 1953
• Public Limited Company – Listed
on Karachi Stock Exchange
• No. of Employees: 10,000+
• Annual Turnover: US$300 million
Product Range:
• Fashion Bedding
(Woven & Knitted - Printed, Solid, Yarn-
dyed)
▫ Sheets, Comforters, Bed-in-a-Bags, Duvets,
Quilts, Decorative pillows etc.
• Institutional Bedding
(White, Printed, Solid, Yarn-dyed)
▫ Sheets , Quilt covers, Pillowcases etc.
• Curtains
(Printed, Solid, Yarn-dyed, Foam-backed,
FR etc.)
▫ Tab Top, Rod Pocket, Grommet, Pinch Pleat,
Shower Curtain etc.
Product Range (cont.):
• Table/Kitchen linen
(Printed, Solid, Yarn-dyed, Acrylic
Coated, Anti-Stain)
▫ Table covers, Placemats, Napkins, Runners,
Aprons, Pot Holders, Oven Mitts, Chair Pads,
Kitchen Tiers etc.)
• Fashion Apparel
▫ Formal & Casual shirts, Bottom wear,
Sleepwear etc.
• Institutional Apparel
▫ Work wear, Patient Gowns, Scrubs,
Chef Coats, Aprons etc.
Export Portfolio:
Countries:
• USA
• Canada
• Brazil
• Chile
• UK
• France
• Germany
• Sweden
• Russia
• China
• Holland
Brands:
• DVF
• DKNY
• Espirit
• Marks & Spencer
• Hugo Boss
• Kenzo
• Cannon
• Hotel Collection
• Martha Stewart
• Eclipse
• Cindy Crawford
Major Customers:
• Ikea
• Macy’s
• Kmart/Sears
• Ellery Homestyles
• Springs Global
• Mmartan
• LaRedoute
• Next
• H&M
• Carrefour
Mill Structure:
• Spinning
• Weaving
• Yarn dyeing
• Fabric Dyeing
• Printing
• Finishing
• Coating
• Cut & Sew
• Embroidery
• Single-needle quilting
• Multi-needle Quilting
Spinning:
• Number of spindles: 130,000 (all compact)
• Counts spun: Ne 8’s to Ne 120’s.
• Yarns produced: Ring spun, Open-end, Slub,
Novelty, Core Spun (Lycra, Spandex, Elaspan
etc.)
• Fibres spun: 100% Cotton, PolyCotton, CVC,
100% Lyocell, Cotton-Lyocell
• Production capacity: 3000 tons per month
Yarn dyeing:
• Product range: Ne 5’s to Ne 80’s & Ne 8/2
to Ne 120/2.
• Capable of dyeing 100% Cotton, 100%
Polyester & blended yarns.
• Producing A++ Grade cone dyed and
gassed mercerized dyed yarns.
• Production capacity: 10 tons per day.
Weaving:
• Loom type: Air Jet
• No. of looms: 268
• Working Widths: 190 cm – 340 cm
• Production Capacity : 4.5 million mtr/month
• Upto 8 color weft insertion for yarn-dyed fabrics
• Types of fabric produced:
▫ Sheeting
▫ Percale/Sateen
▫ Voile
▫ Twill/Drill
▫ Canvas
▫ Dobby/Jacquard etc.
Wet Processing:
• Total Capacity: 12 million mtr/month
Bleaching:
• Production capacity: 12 million mtr/month
• Working width: upto 3.20 mtr
Continuous Dyeing:
• Production capacity: 5 million mtr/month
• Working width: upto 3.20 mtr
• Dyestuff used: Reactive, Disperse, Pigment
Wet Processing (cont.):
Printing:
• Production capacity: 5.5 million mtr/month
• Dyestuff used: Reactive, Pigment, Disperse
• Rotary Printing:
▫ No. of machines: 4
▫ Working Width: upto 3.2 mtr
▫ Repeat size: 32cm, 64cm, 81 cm, 92cm
▫ Max. number of colors: 21
• Flat Bed / Panel Printing:
▫ No. of machines: 2
▫ Working widths: 1.8 mtr & 3.2 mtr
▫ Max. number of colors: 14
Processing (cont.):
Finishing:
• Capable of doing all types of normal and
special finishes such as Water Repellent,
Crease Resistant / Wrinkle-free, Stain Release,
Anti-microbial, Fragrant finish, Easy Care etc.
Coating & Flocking:
• Capable of doing 1 pass, 2 pass, 3 pass/blackout
foam-back thermal coating
• Acrylic coating for kitchen and outdoor textiles
• Pattern flocking and velour for curtains and TOB
• Working width up to 3.2 meters.
Cut & Sew:
• Automatic Spreading and cutting
• 1800 Sewing machines
• 40 Multi-needle embroidery machines (over
1000 heads), making it the largest embroidery
set-up in Pakistan
• 10 Single-needle quilting machines with a
capacity to produce over 150,000
comforters/month.
• 5 Multi-needle quilting machines capable of
producing the most intricate of quilting
patterns.
Quality Control:
• Strictly defined protocols to ensure quality at
each stage of production.
• State of the art ISO certified spinning and wet
processing laboratory.
• Capable of conducting tests on internationally
acceptable standards.
Design & Styling
• Fully functional design studio with more than 20
designers working on full-time basis.
• Capable of interpreting trends and moot boards
into designs specific to customer needs.
• Comprehensive library of designs
• Designers based in Europe and USA to keep
abreast with the latest trends in fashion and
design internationally.
• Latest Laser Jet engraving.
• State of the art CAD/CAM facility.
Certifications:
• Supima
• GOTS
• Organic Exchange – 100
• Organic Exchange –blended
• CMIA (Cotton made in Africa)
• Oeko Tex
• ISO 9001:2008
• SA 8000
Corporate Social responsibility:
• Effluent treatment plant: Capable of processing 1 million
gallon/day.
• Steam recovery to conserve energy
• Reverse Osmosis to save water.
• Largest women employer in the country.
Thank you!!!
H.T/4, Landhi Industrial Area
Karachi-75120, Pakistan
Phone: +92-21-111 485 485
Email: marketing@gulahmed.com
Website: www.gulahmed.com

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Gul Ahmed-Company Profile

  • 1.
  • 2. Introduction: • Vertically Integrated Textile Mill • Located: Karachi, Pakistan • Established in 1953 • Public Limited Company – Listed on Karachi Stock Exchange • No. of Employees: 10,000+ • Annual Turnover: US$300 million
  • 3. Product Range: • Fashion Bedding (Woven & Knitted - Printed, Solid, Yarn- dyed) ▫ Sheets, Comforters, Bed-in-a-Bags, Duvets, Quilts, Decorative pillows etc. • Institutional Bedding (White, Printed, Solid, Yarn-dyed) ▫ Sheets , Quilt covers, Pillowcases etc. • Curtains (Printed, Solid, Yarn-dyed, Foam-backed, FR etc.) ▫ Tab Top, Rod Pocket, Grommet, Pinch Pleat, Shower Curtain etc.
  • 4. Product Range (cont.): • Table/Kitchen linen (Printed, Solid, Yarn-dyed, Acrylic Coated, Anti-Stain) ▫ Table covers, Placemats, Napkins, Runners, Aprons, Pot Holders, Oven Mitts, Chair Pads, Kitchen Tiers etc.) • Fashion Apparel ▫ Formal & Casual shirts, Bottom wear, Sleepwear etc. • Institutional Apparel ▫ Work wear, Patient Gowns, Scrubs, Chef Coats, Aprons etc.
  • 5. Export Portfolio: Countries: • USA • Canada • Brazil • Chile • UK • France • Germany • Sweden • Russia • China • Holland Brands: • DVF • DKNY • Espirit • Marks & Spencer • Hugo Boss • Kenzo • Cannon • Hotel Collection • Martha Stewart • Eclipse • Cindy Crawford Major Customers: • Ikea • Macy’s • Kmart/Sears • Ellery Homestyles • Springs Global • Mmartan • LaRedoute • Next • H&M • Carrefour
  • 6. Mill Structure: • Spinning • Weaving • Yarn dyeing • Fabric Dyeing • Printing • Finishing • Coating • Cut & Sew • Embroidery • Single-needle quilting • Multi-needle Quilting
  • 7. Spinning: • Number of spindles: 130,000 (all compact) • Counts spun: Ne 8’s to Ne 120’s. • Yarns produced: Ring spun, Open-end, Slub, Novelty, Core Spun (Lycra, Spandex, Elaspan etc.) • Fibres spun: 100% Cotton, PolyCotton, CVC, 100% Lyocell, Cotton-Lyocell • Production capacity: 3000 tons per month
  • 8. Yarn dyeing: • Product range: Ne 5’s to Ne 80’s & Ne 8/2 to Ne 120/2. • Capable of dyeing 100% Cotton, 100% Polyester & blended yarns. • Producing A++ Grade cone dyed and gassed mercerized dyed yarns. • Production capacity: 10 tons per day.
  • 9. Weaving: • Loom type: Air Jet • No. of looms: 268 • Working Widths: 190 cm – 340 cm • Production Capacity : 4.5 million mtr/month • Upto 8 color weft insertion for yarn-dyed fabrics • Types of fabric produced: ▫ Sheeting ▫ Percale/Sateen ▫ Voile ▫ Twill/Drill ▫ Canvas ▫ Dobby/Jacquard etc.
  • 10. Wet Processing: • Total Capacity: 12 million mtr/month Bleaching: • Production capacity: 12 million mtr/month • Working width: upto 3.20 mtr Continuous Dyeing: • Production capacity: 5 million mtr/month • Working width: upto 3.20 mtr • Dyestuff used: Reactive, Disperse, Pigment
  • 11. Wet Processing (cont.): Printing: • Production capacity: 5.5 million mtr/month • Dyestuff used: Reactive, Pigment, Disperse • Rotary Printing: ▫ No. of machines: 4 ▫ Working Width: upto 3.2 mtr ▫ Repeat size: 32cm, 64cm, 81 cm, 92cm ▫ Max. number of colors: 21 • Flat Bed / Panel Printing: ▫ No. of machines: 2 ▫ Working widths: 1.8 mtr & 3.2 mtr ▫ Max. number of colors: 14
  • 12. Processing (cont.): Finishing: • Capable of doing all types of normal and special finishes such as Water Repellent, Crease Resistant / Wrinkle-free, Stain Release, Anti-microbial, Fragrant finish, Easy Care etc. Coating & Flocking: • Capable of doing 1 pass, 2 pass, 3 pass/blackout foam-back thermal coating • Acrylic coating for kitchen and outdoor textiles • Pattern flocking and velour for curtains and TOB • Working width up to 3.2 meters.
  • 13. Cut & Sew: • Automatic Spreading and cutting • 1800 Sewing machines • 40 Multi-needle embroidery machines (over 1000 heads), making it the largest embroidery set-up in Pakistan • 10 Single-needle quilting machines with a capacity to produce over 150,000 comforters/month. • 5 Multi-needle quilting machines capable of producing the most intricate of quilting patterns.
  • 14. Quality Control: • Strictly defined protocols to ensure quality at each stage of production. • State of the art ISO certified spinning and wet processing laboratory. • Capable of conducting tests on internationally acceptable standards.
  • 15. Design & Styling • Fully functional design studio with more than 20 designers working on full-time basis. • Capable of interpreting trends and moot boards into designs specific to customer needs. • Comprehensive library of designs • Designers based in Europe and USA to keep abreast with the latest trends in fashion and design internationally. • Latest Laser Jet engraving. • State of the art CAD/CAM facility.
  • 16. Certifications: • Supima • GOTS • Organic Exchange – 100 • Organic Exchange –blended • CMIA (Cotton made in Africa) • Oeko Tex • ISO 9001:2008 • SA 8000
  • 17. Corporate Social responsibility: • Effluent treatment plant: Capable of processing 1 million gallon/day. • Steam recovery to conserve energy • Reverse Osmosis to save water. • Largest women employer in the country.
  • 18. Thank you!!! H.T/4, Landhi Industrial Area Karachi-75120, Pakistan Phone: +92-21-111 485 485 Email: marketing@gulahmed.com Website: www.gulahmed.com