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Ferritic stainless steels
and
Precipitation Hardening SSs
i
SS 304
Austenitic SS
Various Ferritic
Stainless
Chromium
Content is close
to SS 304
Various Ferritic
Stainless
Chromium
Content is Less
Chromium
Content is
More
Group 1 (Type 409/410L)
Grade 409 is favourable in moist conditions and is less prone to
corrosive cracking. Primarily it was used in exhaust systems of
automobiles but now it is being used in exhaust tubing and
catalytic convertors casings. On the other hand, grade 410 is used
in making outer bodies of buses, containers and LCD monitor
frames, etc.
• Type 409—cheapest type; used for automobile exhausts; ferritic
(iron/chromium only).
• Type 410—martensitic (high-strength iron/chromium). Wear-
resistant, but less corrosion-resistant. C~0.15
• Type 410 L—C ~0.03
Group 2 (Type 430)
• Grade 430 is more resistant to corrosive attacks by organic,
nitric and sulphuric acids as it has a high chromium content.
• The major areas of its application is in the manufacturing of
interior walls of washing machines, kitchen sinks, cooking
utensils and indoor panels etc.
Group 3 (Type 430 Ti, 439 and 441)
• However, sometimes SSs get prone to sensitization in the WAZ
(weld affected zone). Nowadays, they are being used as a
substitute for austenitic grade 304 in the manufacturing of
exhaust manifold systems, interior walls/ sheets of various
stainless steel’s appliances.
• More recently developed ferritic grades, such as 439 and 441 meet an
even wider range of requirements. They can be formed into more
complex shapes and joined using most conventional joining methods,
including welding. In material selection decisions, these grades are
often weighed against 304 austenitic grades.
Molybdenum in Ferritic SSs
• The addition of molybdenum enhances the resistance of ferritic
stainless steels to localised corrosion (434, 436). Grade 444 is even
considered at least equal to austenitic grade 316 in most of the cases
when considering corrosion resistance properties.
Ni and Mo in Ferritic SSs
• Superferritic grades have also been developed since many years. Their
very high chromium content (25-29%) with additional Ni and Mo
alloying make them well-known highly corrosion resistant products
albeit restricted to marginal applications. This is due to their high
sensitivity to embrittling phase transitions.
Relative
Market
Share
Precipitation
Hardening
Stainless Steels
Precipitation Hardening Stainless steels
• The family of precipitation hardening stainless steels is hardened by
precipitation instead of relying upon martensitic strength
• These can be divided into three main types
• low carbon martensitic
• semi-austenitic
• austenitic
Alloying
• Precipitation hardening is achieved by the addition of copper, molybdenum,
aluminium and titanium either singly or in combination
Type C % Mn % Si % Cr % Ni % Mo % Others %
17-4 PH 0.04 0.40 0.50 16.50 4.25 -
0.25 Cb,
3.60 Cu
17-7 PH 0.07 0.70 0.40 17.00 7.00 - 1.15 Al
PH 15-7
Mo
0.07 0.70 0.40 15.00 7.00 2.25 1.15 Al
Precipitation Hardening Steels
Mechanical behaviour
• The precipitation hardening (PH) stainless steels are a family of corrosion
resistant alloys some of which can be heat treated to provide tensile strengths
of 850MPa to 1700MPa and yield strengths of 520MPA to over 1500MPa -
some three or four times that of an austenitic stainless steel such as type 304
or type 316.
• They are used in the oil and gas, nuclear and aerospace industries where a
combination of high strength, corrosion resistance and a generally low but
acceptable degree of toughness is required.
Good weldability
They have good weldability and their corrosion
resistance is comparable to standard austenitic
steels grade like 304.
lecture ferritic and PH steels.pptx
lecture ferritic and PH steels.pptx

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lecture ferritic and PH steels.pptx

  • 2. i
  • 3. SS 304 Austenitic SS Various Ferritic Stainless Chromium Content is close to SS 304
  • 4. Various Ferritic Stainless Chromium Content is Less Chromium Content is More
  • 5. Group 1 (Type 409/410L) Grade 409 is favourable in moist conditions and is less prone to corrosive cracking. Primarily it was used in exhaust systems of automobiles but now it is being used in exhaust tubing and catalytic convertors casings. On the other hand, grade 410 is used in making outer bodies of buses, containers and LCD monitor frames, etc. • Type 409—cheapest type; used for automobile exhausts; ferritic (iron/chromium only). • Type 410—martensitic (high-strength iron/chromium). Wear- resistant, but less corrosion-resistant. C~0.15 • Type 410 L—C ~0.03
  • 6. Group 2 (Type 430) • Grade 430 is more resistant to corrosive attacks by organic, nitric and sulphuric acids as it has a high chromium content. • The major areas of its application is in the manufacturing of interior walls of washing machines, kitchen sinks, cooking utensils and indoor panels etc.
  • 7. Group 3 (Type 430 Ti, 439 and 441) • However, sometimes SSs get prone to sensitization in the WAZ (weld affected zone). Nowadays, they are being used as a substitute for austenitic grade 304 in the manufacturing of exhaust manifold systems, interior walls/ sheets of various stainless steel’s appliances. • More recently developed ferritic grades, such as 439 and 441 meet an even wider range of requirements. They can be formed into more complex shapes and joined using most conventional joining methods, including welding. In material selection decisions, these grades are often weighed against 304 austenitic grades.
  • 8. Molybdenum in Ferritic SSs • The addition of molybdenum enhances the resistance of ferritic stainless steels to localised corrosion (434, 436). Grade 444 is even considered at least equal to austenitic grade 316 in most of the cases when considering corrosion resistance properties.
  • 9. Ni and Mo in Ferritic SSs • Superferritic grades have also been developed since many years. Their very high chromium content (25-29%) with additional Ni and Mo alloying make them well-known highly corrosion resistant products albeit restricted to marginal applications. This is due to their high sensitivity to embrittling phase transitions.
  • 10.
  • 13. Precipitation Hardening Stainless steels • The family of precipitation hardening stainless steels is hardened by precipitation instead of relying upon martensitic strength • These can be divided into three main types • low carbon martensitic • semi-austenitic • austenitic
  • 14. Alloying • Precipitation hardening is achieved by the addition of copper, molybdenum, aluminium and titanium either singly or in combination
  • 15. Type C % Mn % Si % Cr % Ni % Mo % Others % 17-4 PH 0.04 0.40 0.50 16.50 4.25 - 0.25 Cb, 3.60 Cu 17-7 PH 0.07 0.70 0.40 17.00 7.00 - 1.15 Al PH 15-7 Mo 0.07 0.70 0.40 15.00 7.00 2.25 1.15 Al Precipitation Hardening Steels
  • 16. Mechanical behaviour • The precipitation hardening (PH) stainless steels are a family of corrosion resistant alloys some of which can be heat treated to provide tensile strengths of 850MPa to 1700MPa and yield strengths of 520MPA to over 1500MPa - some three or four times that of an austenitic stainless steel such as type 304 or type 316. • They are used in the oil and gas, nuclear and aerospace industries where a combination of high strength, corrosion resistance and a generally low but acceptable degree of toughness is required.
  • 17. Good weldability They have good weldability and their corrosion resistance is comparable to standard austenitic steels grade like 304.

Hinweis der Redaktion

  1. https://www.atimaterials.com/Products/Documents/datasheets/stainless-specialty-steel/precipitationhardening/ati_17-7_tds_en_v2.pdf