Industrial Energy Efficiency Project

1. NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Industrial Energy Efficiency Project
Energy management systems and industrial
energy efficiency opportunities
Faith Mkhacwa
EE & RE Specialist: Project Manager|Trainer|Advisor|Expert

2. www.iee-sa.co.za
• Project Stakeholders
• EnMS
• Benefits of EnMS
• SANS/ISO 50001:2011
• SA ISO 50001 Certified Companies
• International ISO 50001 Certified Companies
Presentation Points

3. www.iee-sa.co.za
Phase I (2010 – 2015)
Phase II (2016 – 2019)
Project Stakeholders

4. NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Project Methodology

5. www.iee-sa.co.za
Planned
activities
Operational
South Africa
Moldova
Russia
Turkey
Ecuador
Malaysia
Thailand
Vietnam
India
Philippines
Egypt
Indonesia
Iran
Ukraine
Colombia
Macedonia
Myanmar
Operational in 17 countries
Planned activities in 10 countries
IEE Project – a Global Programme

6. www.iee-sa.co.zaImplementing partner
INDUSTRIAL
ENERGY
EFFICIENCY
PROJECT
- Partnership with UNIDO
- Energy Management Systems
- Energy Systems Optimisation
- Energy Management Standard
- SANS/ISO 50001, 50002, & 50010
- Effective National Policy Framework
i.e. NEES
- Host Plants
- Candidate Plants
- Demonstration Projects

7. www.iee-sa.co.za
Why Should Organisation Care About Energy Efficiency
• Energy is a critical component of an organization's operations and can be one of the
largest controllable costs, depending on the activities.
• Improved energy performance helps organizations maximize the use of their energy
sources and energy-related assets, thus reducing both energy cost and
consumption.
• Organizations should strive to make positive contributions toward reducing depletion
of energy resources and mitigating worldwide effects of energy use, such as global
warming, while improving the efficiency of organizational operations related to
energy

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The Energy Efficiency Ladder
WHY ?
ISO 50001
ATTENTIO
N
KNOWLEDG
E
ATTITUDE
BEHAVIOUR
CHANGES
SUSTAINED
BEHAVIOUR
Awareness
No Action
Energy
Audit &
Analysis
Structure
• EnMS
• LEAN
Business
Integration
Innovative:
• Up-stream
• In-house
• Down-stream
No priority Management Attention
Strategic
Issue

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Energy Efficiency Benefits
Relative % of turnover

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CO-BENEFITS/UNINTENDED IMPACT OF ENERGY
EFFICIENCY

11. NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Energy Management Systems (EnMS)

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EnMS Facts
Enable organizations to establish systems and processes necessary to improve
energy performance
Applicable to all organizations
Does NOT prescribe specific performance criteria with respect to energy
Consistent energy management helps organizations to realize untapped energy
efficiency potential

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Critical Aspects of EnMS

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Ad hoc approach to managing energy

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Structured approach to managing energy

16. NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Outcomes and Impact

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EnMS Implementation Outcomes
Company kWh Savings Energy Systems
Mercedes Benz 1 400 000 Compressed air
Kraft Foods 2 915 912 Pf correction, Lighting, Idle machines
PPC Cement PE 51 531 Axial sampling of grinding media
Richards Bay Minerals 3 919 687 Pumps, Compressed air, Lighting
Tenneco Emission Control 301 564 Lighting
Tenneco Ride Control 1 181 844 Oven, Knives, Induction geyser, VSD
ACSA-King Shaka
International
1 932 576 Lighting, BMS operational control
BMW 8 850 000 Paintshop ovens, driers
Feltex-Durban 1 070 000 Cooling, Compressed air, Lighting,
Idle machines
Total 21 623 114

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THE NUMBERS: SA
384
2 240
280 000
R1.7 b
2 m
55
industrial plants engaged
GWh energy saved
SA homes could be electrified for 1 year with energy savings
saved in energy costs
tonnes CO2e mitigated
case studies
> Back to Home

19. Energy management standards - ISO 50001:2011

20. www.iee-sa.co.za
> Back to Home
• ISO 50001 is the international energy management system (EnMS) standard.
• It is the first global EnMS following from a range of national and regional standards
such as EN 16001.
• ISO 50001 EnMS is based on the management system model that is already
understood and implemented by organisations worldwide. Deming’s “Plan-Do-
Check-Act” underpins the standard, as is the case with ISO 9001, ISO 14001 and
other established management system standards.
• ISO 50001 has been designed for implementation by any organisation irrespective
of size, sector or geographical location.
• ISO estimates that the standard could influence up to 60% of the world’s energy use.
ISO 50001 Characteristics

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> Back to Home
• Assist organisations in making better use of energy-consuming equipment
• Facilitate transparency/communication on management of energy resources
• Promote energy management best practices
• Assist facilities in evaluating and prioritising the implementation of new energy-
efficient technologies
• Provide framework for energy efficiency throughout the supply chain
• Facilitate energy management improvements for GHG emissions reduction projects
• Integration with existing organisational management systems (ISO 9001 & 14001)
Organisational Drivers for ISO 50001

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> Back to Home
• Costs cut through increased efficiency thereby delivering competitive advantage
• Energy security risks reduction through improved energy performance
• Increased stakeholder confidence and employee engagement due to organisational
commitment to integrated climate change emissions reduction strategy
• Productivity compliance improved
• Formalised policies
• Ease of integration with existing ISO 9001 and ISO 14001 standards
• Seamless migration from EN 16001 to ISO 50001
ISO 50001 benefits

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Facilitation of ISO 50001 Certification in SA
The SABS certification audit
team were:
• graduates of the IEEP
Lead Auditor training,
• graduates of the EnMS
Expert Programme
Compressed air
system optimization
assessment
• IEEP supported EnMS
implementation
• IEEP conducted the
stage 1 audit.
• EnMS candidate plant
• IEEP supported
implementation
• Conducted internal audit
• Auditor a graduate of IEEP
lead auditor training.
• Conducted 3 EnMS
training workshops on
site
• EnMS Expert conducted
internal audit
• EnMS candidate plant
• Energy Manager trained by
IEEP
• EnMS DEMO plant
• Energy Manager & other
company employees
trained by IEEP
• EnMS candidate plant
• Energy Manager trained
by IEEP
• EnMS candidate plant
• Energy Manager trained
by IEEP
• EnMS DEMO plant
• Energy Manager & other
company employees
trained by IEEP
ISO 50001
Re-Certified in
2016

24. www.iee-sa.co.za
International Early Adopters
ABB facilities in both Argentina (Alsina, Buenos Aires Province) and Germany (Bad
Berleburg), were ISO 50001 certified in
June 2012.
Electrical Equipment: Manufacturing Sector:
Germany & Argentina

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International Early Adopters
Pharmaceutical Sector: Ireland
Pfizer’s Loughbeg Plant in Irelend was certified in November , 2011

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International Early Adopters
Commercial Building Sector: India
The Delhi International Airport Limited was certified for ISO 50001 in 2011, becoming
the first airport operator to receive this certification.

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International Early Adopters
Commercial Building Sector: Ireland
“While universities may not immediately spring to mind in relation to energy
management, they are ideal candidates for ISO 50001 certification”….UCC
implemented its energy management programme in just four months was certified in
2011.

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International Early Adopters
Food and Beverages Manufacturing Sector: Germany
Lindt & Sprüngli, Germany plant implemented energy management system and was
ISO 50001certified in 2011.

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International Early Adopters
Hospitality Sector: Global
Hilton Worldwide becomes first global hospitality company to implement ISO 50001
energy management system globally and was certified in 2014.

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International Early Adopters
Tire Manufacturing Sector: Thailand
Yokohama Tire Manufacturing, Thailand acquired ISO 50001 certification in 2011.

31. www.iee-sa.co.za
International Early Adopters
Nissan’s vehicle assembly plant in Smyrna, Tennessee, was the first U.S. passenger
vehicle plant to achieve ISO 50001 in May, 2012
Automotive Sector : USA

32. www.iee-sa.co.za
International Early Adopters
Automobili Lamborghini is the first Italian carmaker to attain the ISO 50001 certification
in 2011.
Automotive Sector : Italy

33. www.iee-sa.co.za
What Energy Managers say about ISO 50001
Going for ISO 50001
certification provides a
point of focus and
galvanizes the people
involved to identify and
deliver significant
improvements.
By practicing energy
saving thoroughly and
conscientiously we not
only save money, but
also contribute to the
national grid in a very
positive way.
Improved operational control of
existing equipment and systems
has received a strong focus as a
result of implementing ISO 50001.
We have been impressed by the
new savings opportunities we have
identified, many at low cost.

34. What Assistance is available from
NCPC-SA/IEE Project?

35. www.iee-sa.co.za
Energy Efficiency Training
1-Day, 2-Day and Expert Level training

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ESO Capacity Building Programme
Resources and Tools

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Energy Assessments
• Detailed energy assessment are conducted at no cost to companies
- Identification of SEU’s
- Energy efficiency project recommendations
- Baseload adjustments
- Economic evaluations of energy efficiency projects
- Energy efficiency project implementation support

38. www.iee-sa.co.za
ESO (Energy Systems Optimisation)
Assessments
• ESO assessment options:
- Host Plant
- Candidate Plant
• Detailed assessment of SEU’s (Pumps, Steam, Fans, Motor, Chillers,
Compressed Air)
- ESO project recommendations
- Economic evaluations of energy efficiency projects
- ESO project implementation support

39. www.iee-sa.co.za
Renewable Energy Scoping for Project Development
• Assessment and scoping of SPV and Biogas projects
- Technology feasibility studies
- Technology recommendations
- Biogas waste-stream assessments
- Economic evaluations of SPV and Biogas projects

40. www.iee-sa.co.za
EnMS Implementation
• EnMS Implementation options:
- Candidate plant
- DEMO plant
- Baseload adjustments
- Economic evaluations of energy efficiency project
- Energy efficiency project implementation support

41. www.iee-sa.co.za
ISO 50001 Certification Support
• Mock audits
• ISO 50001 certification readiness assessment
• Energy review
• ISO 50001 certification re-certification readiness

42. @NCPC_SA
THANK YOU
fmkhacwa@csir.co.za
www.ncpc.co.za