Air compressor in Saudi Arabia the lifeline for the manufacturing industry. Kirloskar’s Air Compressor Systems offers a wide range of compressors in 15 product categories. To bring focused attention and create a Centre of Competence specific to technology, these are subdivided into three categories: Reciprocating Compressors, Screw Compressors, and Centrifugal Compressors. KPCL offers Air Compressors from 30 to 10,000 CFM.
KPCL Reciprocating, Horizontal Balanced Opposed and Piston Compressors are the results of extensive engineering expertise and experience of over five decades in design, manufacturing, supply, and installation of air and gas compressors of various designs, capacities, and pressures for a range of applications.
Our compressor range is known for its minimum power consumption, lower operating temperature, and maximum efficiency, thus achieving overall effectiveness. The compressors are manufactured adhering to stringent quality standards and in keeping with different industrial standards as per customer requirements.
Reciprocating Air Compressor Division offers products for a wide range of market segments such as general engineering to critical operation & processing applications in key sectors like Railways and process industries like Refineries & Petrochemical Industries, PET bottling applications etc For more information, please https://3t-saudi.com
2. Kirloskar– Your dependable partner
Established in the year 1958, Kirloskar Pneumatic Company Limited is a pioneer in compressed air
and gas solutions. Kirloskar Pneumatic Company Limited, a flagship company in Kirloskar group
is IMS certified company. KPCL has grown over the past 50 years by serving the customers with all
types of air and gas compressors. The multi-product company has transformed with cutting-edge
products and processes to meet the demands and applications.
The company has a strong presence in the global market with customers in more than 40 countries
and partners in more than 10 countries. KPCL operates from Pune factory with a state-of-the-art
facilities for research & development, manufacturing, assembly, testing, meteorology and other
business processes.
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3. At Kirloskar, we are innovating
relentlessly to provide smart solutions
Steel Industry
Compressed air is used in the
burners of furnaces, cooling
rolls and material transportation.
Cement
Used for pneumatic conveying,
dust collector, bag filtration,
instrument air, packing &
process air.
Chemicals
Air is used as
service air and
instrument air.
Textile
Compressed air is used for
spinning, texturing, conning,
knitting and instrument air.
Automobile Industry
Used for Pneumatic tools,
removal of dust and inflating
tyres.
Oil & Gas
Compressed air is used for
utility and instrument air.
Compressor can be customized
to meet the requirement.
General Engineering
Air used for operating
automated machinery, sand
blasting in a machine shop
and manufacturing requirement.
Food & Beverages
Sorting of grain and legume,
packaging and boxing products.
Applications:
In-House Technology and Infrastructure
Airends which are the heart of screw compressor with asymmetric,
helicoidal screw profile are manufactured in-house using state-of-
the-art rotor cutting machine and have our own casting facility.
Kirloskar Pneumatic have manufacturing facilities and equipment
such as CNC horizontal and vertical machines, grinding machines,
paint shop etc to maintain high precision and tolerances. Kirloskar
manufacturing plant is ISO certified. To meet highest quality standard
product are manufactured under supervision of expert team.
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4. Kirloskar
High standard, energy-saving
screw compressor for
best performance.
• High efficiency airend and reliable arrangement
for transmission of power makes the compressor
energy efficient and reliable performance machine.
• Airend is compact in design with best rotor lobe
combination to get good volumetric efficiency to produce
high flow rate.
• Airend has forged rotors which leads to higher durability
and strength
• Guided suction filter helps in lower
pressure drop and lower noise
• Two stage filtration ensures cleaner air all
the time with efficiency of 99.95%
• Modular metallic canopy is acoustically designed to limit noise level of the
package to 78 dBA at a distance of 1 meter. The noise measurement is as
per Pneurop / Cagi ISO2151 & ISO3744 standard.
• Proper doors are provided for easy accessibility to internal components.
• Can be opened while compressor is in operation
Airend
Air Intake System
Canopy & Base Frame
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5. • Compressed air and lube oil separated in
multi stage air-oil separator tank
• Efficient air-oil separator element limits the
oil carry over to the desired level
• Minimum pressure drop across the separator
• Provide Indian manufactured motors
• Efficiency class as per IE2
(can provide IE3 motors as an options)
• Protection as per IP55, class F insulation suitable for
site condition
• Start up can be as per Star-Delta or Direct-On-Line
Electric Motor
Air Oil Separation System
• Air is cooled in radiator type after cooler
• Differential pressure monitoring across cooler
enables continuous checking of cooler
performance and detection of choking
• Provide auto drain trap to remove water
from the system
After Cooler
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6. Control Panel
Features:
IOT as an option wherein remote monitoring of compressor can be done.
• On the springboard display, the user can see the total on/off and
alarm-wise population of all the compressors with the last updated
data.
• On individual dashboard, the user can see the last data with the
date, time and operating parameters for the respective compressor.
• User can see the required parameters for the selected period of the
respective compressor and can export the same in an excel format.
Remote monitoring and control (as an option)
The compressor is provided with ‘Starter cum Control Panel’,
which is microprocessor based and inbuilt in the compressor
Display screen - 3.2 inches graphic LCD display
IP protection - IP 65 from front and IP from rear
Communication - can be easily communicated with DCS,
Scada through RS 232 / RS 422 / RS 485, Ethernet
Real time clock - real time will be displayed on the controller or
any alarm can be retained up to two weeks
Panels have protection against reverse polarity
Starters are Type 2 co-ordination - under short circuit
conditions the contactor or starter shall prevent damage
to the installation or person
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7. In-Built Kirloskar Variable Frequency Drives (VFD) as an option
VFD helps in matching the compressor output with the plant load by
varying the motor speed. The power consumption reduces in line with the
plant load, this helps in reducing the power consumption thereby reducing
the electricity bill.
VFD helps in maintaining low starting motor currents. Thus reduction of
thermal & mechanical stresses on motors & belts during starts.
Suitable for compressed air system with fluctuating demand.
Saves up to 35% energy through:
• Minimized idle time
• Reduction of working pressure
• Quick reaction on demand changes
• Smooth operation
• Less compressor wear
• Longer lifetime
• No starting current peaks
Energy Saving
Energy
Consumption
42%
Saving
35%
Equipment Cost
12%
Maintenance
9%
Installation
2%
Energy
Consumption
77%
Equipment Cost
12%
Maintenance
9% Installation
2%
Compressor with VFD Compressor without VFD
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8. 8
10
9
11
4
1
2
3
5
6
7
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Built in Accessories
Moisture Separator with Auto Drain Trap: It separates condensed moisture from cooled compressed air.
Safety Relief Valve: It protects against building up high pressure in air / oil separator
Blow Down Valve: This facilitates very low power consumption in unloaded condition
Additional Safeties: Minimum pressure valve, oil level indicator etc.
Accessories
Kirloskar Refrigerated Dryer
Capacity: 40 cfm-1300 cfm
Working pressure: 7-16 kg/cm2
Dew Point: +30
c - +150
c PDP
Salient Features:
Maintenance free and user friendly
Compact design occupies lesser floor space.
Eco friendly refrigerant for all models
Low pressure drop
Dual stage affective moisture separation
Built with necessary system protectors
1. Electric Motor
2. Drive coupling
3. Air-end
4. Intake air filter
5. Intake air control valve
6. Air-Oil Separator
7. Minimum pressure valve
8. Combi-cooler
9. Moisture separator
10. Outlet valve
11. Autodrain
12. Oil filter
Air / Oil Flow Diagram
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9. Particulate Filters
Capacity:
40-1350 cfm
Working Pressure:
7-16 kg/cm2
Filtration Range:
3-0.005 microns
Receivers
Capacity:
0.5m3
- 5m3
Working pressure:
7-13 kg/cm2
After Sales and Support Services
We provide a spare parts and maintenance service through our offices and dealer network. We recommend to use
original spare parts for the compressors. The spares are generally supplied in pre-packaged kits for all items of a
particular type of model and maintenance operation.
Genuine Spares and Service
• Complies with OEM standards.
• Ensures high performance of compressor.
• Minimal service requirements
• Services and spares delivered at lowest lead time
• In-house customer training facility
• Comprehensive field assistance
• Dedicated customer care center for quick response
Typical Compressed Air System
Air compressor Receiver Pre-filter Refrigerant
air dryer
Fine filter
Air
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10. Technical Data
R1
Model
Free Air
Delivery
Maximum Working
Pressure
Electric Motor
cfm Kg/cm2 g psi g KW hp
KES 7 - 7.5 48 7.5 107 7 10
KES 7 - 10 39 10.0 142 7 10
KES 11 - 7.5 63 7.5 107 11 15
KES 11 - 10 53 10.0 142 11 15
Note: Overall dimensions “L – 1230 mm, W – 720 mm, H - 1468 mm, Voltage- 380V
Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996
All models given above are air cooled
KES 7 - KES11
KESe 37 - KESe 55
Note: Overall dimensions “L – 1730 mm, W – 925 mm, H - 1530 mm, Voltage- 380V
Unit performance measured according to ISO 1217 Ed 3 Annexure-C,
1996 at nominal working pressure of 7, 8, 9.5 and 12.5 kg/cm2
(g)
All models given above are air cooled
Models available with option for integrated VFD
R3
Model Free Air
Delivery
Maximum Working
Pressure
Electric Motor
cfm Kg/cm2 g psi g KW hp
KESe 37 - 7.5 249 7.5 107 37 50
KESe 37 - 8.5 225 8.5 121 37 50
KESe 37 - 10 209 10.0 142 37 50
KESe 37 - 13 183 13.0 185 37 50
KESe 45-7.5 299 7.5 107 45 60
KESe 45-8.5 280 8.5 121 45 60
KESe 45-10 261 10.0 142 45 60
KESe 45-13 225 13.0 185 45 60
KESe 55-7.5 355 7.5 107 55 75
KESe 55-8.5 339 8.5 121 55 75
KESe 55-10 313 10.0 142 55 75
KESe 55-13 310 13.0 185 55 75
KES 37-7.5 237 7.5 107 37 50
KES 37-8.5 199 8.5 121 37 50
KES 37-10 195 10.0 142 37 50
KES 37 -13 147 13.0 185 37 50
KES 45-7.5 277 7.5 107 45 60
KES 45-8.5 238 8.5 121 45 60
KES 45-10 231 10.0 142 45 60
KES 45-13 182 13.0 185 45 60
KES 55-7.5 289 7.5 107 55 75
KES 55-8.5 282 8.5 121 55 75
KES 55-10 261 10.0 142 55 75
KES 55-13 221 13.0 185 55 75
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11. R5
Model Free Air
Delivery
Maximum Working
Pressure
Electric Motor
cfm Kg/cm2 g psi g KW hp
KES 110-7.5 769 7.5 107 110 150
KES 110-8.5 761 8.5 121 110 150
KES 110-10 659 10.0 142 110 150
KES 110-13 493 13.0 185 110 150
KES 132 - 7.5 881 7.5 107 132 180
KES 132-8.5 870 8.5 121 132 180
KES 132 - 10 768 10.0 142 132 180
KES 132 - 13 594 13.0 185 132 180
KES 160- 7.5 1047 7.5 107 160 215
KES 160 - 8.5 1036 8.5 121 160 215
KES 160 - 10 934 10.0 142 160 215
KES 160-13 718 13.0 185 160 215
Note: Overall dimensions “L – 2960 mm, W – 1655 mm, H - 2025 mm, Voltage- 380V
Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996 at nominal working
pressure of 7, 8, 9.5 and 12.5 kg/cm2
(g)
All models given above are air cooled • Models available with option for integrated VFD.
KES 110 - KES 160
R4
Model Free Air
Delivery
Maximum Working
Pressure
Electric Motor
cfm Kg/cm2 g psi g KW hp
KES 75-7.5 534 7.5 107 75 100
KES 75-8.5 485 8.5 121 75 100
KES 75-10 437 10.0 142 75 100
KES 75-13 337 13.0 185 75 100
KES 90-7.5 626 7.5 107 90 120
KES 90-8.5 595 8.5 121 90 120
KES 90-10 537 10.0 142 90 120
KES 90-13 399 13.0 185 90 120
Note: Overall dimensions “L – 2232 mm, W – 1112 mm, H - 1740 mm, Voltage- 380V
Unit performance measured according to ISO 1217 Ed 3 Annexure-C,
1996 at nominal working pressure of 7, 8, 9.5 and 12.5 kg/cm2
(g)
All models given above are air cooled
Models available with option for integrated VFD.
KES 75 - KES 90
R2
Model Free Air
Delivery
Maximum Working
Pressure
Electric Motor
cfm Kg/cm2 g psi g KW hp
KES 15 - 7.5 88 7.5 107 15 20
KES 15 - 8.5 83 8.5 121 15 20
KES 15 - 10 76 10.0 142 15 20
KES 15 - 13 60 13.0 185 15 20
KES 18 - 7.5 116 7.5 107 18 25
KES 18 - 8.5 105 8.5 121 18 25
KES 18 - 10 98 10.0 142 18 25
KES 18 - 13 80 13.0 185 18 25
KES 22 - 7.5 143 7.5 107 22 30
KES 22 - 8.5 142 8.5 121 22 30
KES 22 - 10 126 10.0 142 22 30
KES 22 - 13 104 13.0 185 22 30
KES 30 - 7.5 183 7.5 107 30 40
KES 30 - 8.5 178 8.5 121 30 40
KES 30 - 10 150 10.0 142 30 40
KES 30 - 13 131 13.0 185 30 40
Note:
Overall dimensions “L – 1250 mm, W – 650 mm, H - 1550 mm, Voltage- 380V
Unit performance measured according to ISO 1217 Ed 3 Annexure-C,
1996 at nominal working pressure of 7,8,9.5 and 12.5 kg/cm2
(g)
All models given above are air cooled
Models available with option for integrated VFD.
KES 15 - KES 30
Due to continuous engineering improvements, specifications are subject to change without prior notice. Products
images displayed in this brochure are only for representation and may not exactly match the actual product.
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12. After Market Support
Air compressor division (ACD) provides after sales service (for products in warranty out of warranty) through head office and its wide
spread network of branch offices, channel partners, service franchisees.
The spare parts division caters to the need of all spare parts of reciprocating compressors, centrifugal compressors, screw compressors,
railway brake compressors and high pressure compressors. This is further supported by a well spread dealers network globally.
The training is provided at client site location after commissioning of our compressor system. We also have our own customer training
center for conducting seminars service workshops for the client representatives at our head office as per agreement.
Note: Since KPCL pursue continual growth and up gradation, we reserve the right to modify above data/specifications in accordance with
improved design
INTERNATIONAL MARKETING
Sales:
Phone: +91-20-26727087.
Fax: +91-20-26876487.
Email: imd@kpcl.net
Marketing:
Phone: +91-20-26727152.
Fax: +91-20-26870514.
Email: acrpgmktg@kpcl.net
International Presence
CANADA
SWEDEN
UK
FRANCE
SYRIA
EGYPT
SOUTH AFRICA
USA
GUATEMALA
PERU
IRAQ
IRAN
UAE
OMAN
YEMEN
INDIA
THAILAND
SRILANKA
INDONESIA
PAKISTAN
CHINA
NEPAL
BANGLADESH
MYANMAR
VIETNAM
COMBODIA
MALAYSIA
SINGAPORE
PHILIPPINES
TAIWAN
KUWAIT
QATAR
SAUDI
ARABIA
SUDAN
NIGERIA
KENYA
UGANDA TANZANIA
AUSTRALIA