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How Agile is Your Business?




Presenters: Lora Cecere & Nari Viswanathan
                May 15, 2012
How S&OP Drives Agility
            Research Results
             March-April 2012




 Supply
 Chain
 Insights
Key Findings


• Today, S&OP landscapes are more complex. It is not a
  bell curve. The average company now has five S&OP
  processes. Eight years ago there was one.
• Today, a company is 5X more likely to have a supply
  chain center of excellence than eight years ago.
  However, there is still a large gap in the effectiveness of
  S&OP.
• 90% of companies surveyed believe that a mature S&OP
  improves agility. However, only 13% of companies have
  effectively tied S&OP planning to execution.




                                                                             p. 3
                                               Supply Chain Insights, LLC © 2012
An Athlete Needs:


                   Strength

Flexibility                         Balance




          And so does a supply chain….

                                                                  p. 4
                                    Supply Chain Insights, LLC © 2012
Agenda


 Overview & Demographics


       What is Agility?


Increasing Complexity of S&OP


   So What? Who Cares?




                                                              p. 5
                                Supply Chain Insights, LLC © 2012
Study Overview
                     WHY                                                WHAT
• OBJECTIVE: To assess the importance of          • Survey topics included:
  supply chain agility and tactics used to          • Supply chain organization definition
  improve agility and to understand the role of     • Agility definition and techniques
  S&OP in driving agility in organizations.         • S&OP process details and impact on agility
• HYPOTHESIS: The greater the complexity of
  the supply chain, the more important it is to
  have a mature S&OP process.



              WHEN & HOW                                                 WHO
• Online interviews were conducted between        • 117 business leaders, primarily Managers and
  March 22 – April 9, 2012.                         above.
• Respondents were recruited via email            • Across over 50 companies in 13+ industry
  Steelwedge.                                       groups (primarily Food & Beverage, Make to
                                                    Order Discrete, Consumer Packaged Goods,
                                                    and High Tech & Electronics).
                                                  • 62% from Process industries, and 34% from
                                                    Discrete manufacturers.



                                                                                                              p. 6
                                                                                Supply Chain Insights, LLC © 2012
Who Was Surveyed?
                                                  Industry, Company Size & Title
                     From 13+ Industry Groups                                                               47% from Companies with Over 5K
                                                                                                                      Employees
                    62% Process vs. 34% Discrete
                        Food and Beverage                                           18%
                                                                                                                          Over
                   Make to Order Discrete                                           18%                                  15,000     ≤1000

            Consumer Packaged Goods                                       11%
                                                                                                                         25%        27%
              High Tech and Electronics                                   11%
                                                                                                                   5001-15,000 1001-5000
                       Chemical - Industrial                           9%
                       Chemical - Specialty                           9%                                                22%         26%
                            Pharmaceuticals                           9%
                             Medical Devices                   4%
                                   Oil and Gas              3%
                                                                                                                88% Managers & Above
                             Fashion Apparel               2%
                 Commodity Apparel and… 1%                                                                        47%
                       Retail - Convenience               1%                                                                  25%
                            Retail - Specialty            1%                                          12%                                   11%
                                                                                                                                                         5%
                                            Other              4%
                                                                                           Internal consultant
                                                                                                            Manager         Director Senior Director President
                                                                                                                                                 Vice


Base: Total Sample (117)
Q2. Which industry grouping best defines your company? Please select the one that best applies.
Q3. What is the size of your company, in terms of number of employees? Your best estimate is fine.                                                                 p. 7
Q4. Which of the following best describes your current position? Please select the one that best applies.                            Supply Chain Insights, LLC © 2012
Who Was Surveyed?
                                                       Supply Chain Organization
               Functions Reporting Through                                                                            Supply Chain Leader
                       Supply Chain
                                                                                                      Chief Operating Officer                                43% 69% Profit
                                                                                                                                                                     Center
       Supply Chain                                                                               Gen Mgr of Business Unit                              26%         Managers
     Planning (Supply)                                                          80%
                                                                                                    Leader of Manufacturing                        12%
      Supply Chain
   Planning (Demand)                                                        72%
                                                                                                        Chief Financial Officer                   9%

                   Inventory                                           63%                               Head of Procurement                     3%
                                                                                                    Chief Information Officer                2%
 Deliver (Distribution)                                            56%
                                                                                                                       Supply Chain Definition
          Transportation                                          52%                                                                  Not Sure
                                                                                                                    Configure
                                                                                                                                            3%
                                                                                                                     to Order
               Source                                                                                                               12%
           (Procurement)                                         51%

            Make                                                                                                                                               Build
                                                          38%                                                                                         58%
        (Manufacturing)                                                                                                          26%                             to
                                                                                                                 Build to                                      Stock
     Customer Service                                     37%                                                     Order



Base: Total Sample (117)
Q5. Please tell us how you define your company’s supply chain organization by selecting which function(s) report through the supply chain
organization. Please select all that apply.                                                                                                                                    p. 8
Q7. To whom does your supply chain organization report? Q6. How would you characterize your company’s supply chain?                              Supply Chain Insights, LLC © 2012
S&OP Process
                                             Existence & Processes
                                               Have a Sales & Operations Planning Process
                                                                                     Not sure
                                                                                    No 3%
                                                                                   10%




                                                                                          Yes
                                                                                          87%

                                                                # Distinct S&OP Processes
                                                                   5 S&OP processes on average
                                                                   59% have 3+ processes
                     27%
                                                                        20%                                                                          19%
                                               14%                                                12%                        9%

                        1                        2                         3                         4                        5                 More than 5
Base: Total Sample (117)
Q17. Does your company have a Sales and Operations Planning (S&OP) process? A S&OP process is a tactical planning process to forecast sales and plan operations.
Base: Have a S&OP process (102)                                                                                                                                             p. 9
Q18. Which one of the following best defines the goal of your current S&OP process?
Q19. How many distinct S&OP processes does your company currently have? Your best estimate is fine. OPEN-ENDED                              Supply Chain Insights,   LLC © 2012
Center of Excellence

                                                                                                        Primary Functions of
                                                                                                        Center of Excellence
       Center of Excellence
                                                                             Definition of best practices for process                                                   90%
             Not sure 2%
                                                                                     Definition of supply chain metrics                                               82%
                                                                                                    Supply chain planning                                           77%

     No                                                                                                Inventory strategies                                        74%
    30%
                                                                            Facilitation of horizontal processes, like…                                           72%
                                  Yes                                                  Evaluation of new technologies                                             69%
                                  64%                                                                        Network design                                       69%
                                                                                                   Establishment of goals                                   51%
                                                                                                    Supplier development                      18%
                                                                                                                           Other        3%

                                                                                               6       functions of the center of excellence on average



Base: Total Sample (61)
Q8. Does your company have a supply chain center of excellence – in other words, a dedicated team focused on improving supply chain process excellence?
Base: Have Center of Excellence (39)
                                                                                                                                                                          p. 10
Q9. What are the primary functions of your supply chain’s center of excellence? Please select all that apply.                              Supply Chain   Insights, LLC © 2012
Center of Excellence
                                                       Importance vs. Performance

                                                                       Importance vs. Performance
                                                                                                                                                                              120%
                                             Importance (6-7)                        Performance (6-7)                         Gap (Perf - Impt)
                                                                                                                                                                              100%
           82%                  77%                    74%                                                                                                                    80%
                                                                              66%                    62%                    57%              58%
                                                                                                                                                              52%             60%
                                      43%                    44%                                                                                42%
                                                                                    34%                                                                            30%        40%
                                                                                                           28%
                  21%                                                                                                             20%
                                                                                                                                                                              20%

                                                                                                                                                                              0%

                                                                                                                                               -16%                           -20%
                                                                                                                                                                -22%
                                   -33%                   -30%                   -31%                   -34%                   -37%                                           -40%

            -61%                                                                                                                                                              -60%

                                                                                                                                                                              -80%
        Facilitation of       Supply chain         Network design           Definition of            Inventory          Definition of best   Establishmt     Evaluation of
         horizontal             planning                                    supply chain             strategies          practices for        of goals     new technologies
       processes, like                                                        metrics                                       process
           S&OP
  Base:
   Have     28*                        30                     27*                    32                    29*                    35             19*              27*
function

                                                   NOTE: Supplier Development is not shown because not enough respondents
                                                         report it is a function of their supply chain center of excellence


  Base: Have Center of Excellence & Particular Function (varies by function) *CAUTION: SMALL BASE SIZE
  Q10. For each of the following functions of the supply chain center of excellence, how important is it to your overall company? SCALE:
  7=Extremely important – 1=Not at all important                                                                                                                           p. 11
  Q11. For these same functions, how would you rate your company’s performance? SCALE: 7=Excellent– 1=Poor                                    Supply Chain Insights, LLC © 2012
Audience Question


How balanced is your S&OP Process?

• Big OP and little s
• Big S and little op
• We are balanced




                                                               p. 12
                                  Supply Chain Insights, LLC © 2012
Agenda


 Overview & Demographics


      What is Agility?


Increasing Complexity of S&OP


   So What? Who Cares?




                                                             p. 13
                                Supply Chain Insights, LLC © 2012
What is Agility?

                                                           How Define Supply Chain “Agility”
                                                                           Shorter supply
                                    Flexibility to make                       cycles
                                       and deliver
                                    whatever is ordered                                 3%
                                                                          10%                                                  Most Mature Definition:
                                                                                                                                Ability to recalibrate plans
                                                                                                                                       in the face of
                                                                                                                                   market, demand and
                                                                                                                               supply volatility and deliver
                                                                                                              49%                the same or comparable
                                                                                                                               cost, quality and customer
                                                                     38%                                                                   service
                                     Ability to
                                      adapt to
                                    variations in
                                    demand and
                                       supply




Base: Total Sample (117)                                                                                                                                           p. 14
Q11. How would you define what it means for your company’s supply chain to be “agile”? Please select the one that fits best.          Supply Chain Insights, LLC © 2012
Agility Importance vs. Performance

                                                            Agility Importance vs. Performance
                                                                                     (7-Point Scale)
                                                    6%
                                                    5%

                                                                                                                            40%                          Low (1-3)




                                                  89%                                                                       32%                          Middle (4)

                                                                              Agility
                                                                          Performance is
                                                                           62 % Points
                                                                            Lower than                                      27%                          High (5-7)
                                                                           Importance

                                          Importance                                                             Performance
Base: Total Sample (117)
Q12. How important is it for your company’s supply chain to be “agile” in 2012? Please base your answer on however your company defines agility.
SCALE: 1=Not at all important, 7 = Extremely important                                                                                                                         p. 15
Q13. How would you currently rate your company’s supply chain in terms of being “agile”? SCALE: 1=Not at all agile, 7 = Extremely agile         Supply   Chain Insights, LLC © 2012
Importance of S&OP Process
                                             for Agility

                                                          Importance of S&OP Process to Agility
                                                                      3%        Not important (1-3)
                                                                      7%

                                                                                     20%
                                                                                                      (4)




                                                                                                      (5)
                                   90%                                               42%
                                 Important
                                                                                                      (6)


                                                                                     28%
                                                                                                      Extremely important (7)




Base: Have a S&OP process (102)                                                                                                                      p. 16
Q22. How important do you think your S&OP process is to improving the agility of your supply chain?                     Supply Chain Insights, LLC © 2012
Audience Question


How well can you plan and build scenarios to
plan for agility today?
• Works well. My system lets me easily build
  what-if scenarios.
• Area for improvement. I can plan, but I
  cannot easily build what if scenarios.



                                                                p. 17
                                   Supply Chain Insights, LLC © 2012
Agenda


  Overview & Demographics


       What is Agility?


Increasing Complexity of S&OP


    So What? Who Cares?




                                                             p. 18
                                Supply Chain Insights, LLC © 2012
S&OP Evolution
                                                          Greater Benefit
                          Business-                       • Growth
Sales Driven
                       planning Driven                    • Resilience
Match Demand
                           Maximize                       • Efficiency
 with Supply
                          Profitability




                                                            Market Driven
  Manufacturing-                          Demand Driven
       Driven                                                 Maximize
                                             Maximize
                                                           Opportunity and
 Deliver a Feasible                         Opportunity
                                                            Mitigate Risk.
 Plan for Operations                        Sense and
                                                             Orchestrate
   Match Demand                               Shape
                                                              Demand
     with Supply                             Demand
                                                           Market to Market
S&OP Goal
                                                      By Supply Chain Leader

                                                      S&OP Goal by Supply Chain Leader

                                                                                                              43%                  Total
                     Match demand with supply                                                                 43%                  GM or COO
                                                                                                             41%                   Other*

                                                                                                    32%
    Maximize opportunity and mitigate risk                                                            37%                 Most Mature Goal
                                                                                    19%

                                                                               14%
                           Develop a feasible plan                      7%
                                                                                                     33%

                                                                        8%
          Determine the most profitable plan                             9%
                                                                        7%

                                                                 3%
                            Other (please specify)                4%
                                                                0%



Base: Have a S&OP process -- Total (102), Supply Chain Leader is GM or COO (70), Other (27) – *CAUTION: SMALL BASE SIZE                                  p. 20
Q18. Which one of the following best defines the goal of your current S&OP process?                                         Supply Chain Insights, LLC © 2012
What is Agility?
                                                                           By S&OP Goal

                                                               Agility Definition by S&OP Goal

       Ability of the supply chain to recalibrate plans in                                                                                              Most
        the face of market, demand and supply volatility                                                                             64%
                                                                                                                                                       Mature
       and deliver the same or comparable cost, quality                                                                        48%
                      and customer service
                                                                                                                                                      Definition



         Ability to adapt the supply chain to variations in                                                     30%
                        demand and supply                                                                              41%                 Mature S&OP Goal
                                                                                                                                           (Maximize
                                                                                                                                           Opportunity, Mitigate Risk)

                                                                                            3%                                             Other S&OP Goal
     Flexibility to make and deliver whatever is ordered
                                                                                                 10%



                                                                                            3%
                                                   Shorter supply cycles
                                                                                           1%




Base: Max Opp/Min Risk (33), Other (69)                                                                                                                                 p. 21
Q11. How would you define what it means for your company’s supply chain to be “agile”? Please select the one that fits best.               Supply Chain Insights, LLC © 2012
S&OP Plan Execution

                                                                       S&OP Plan Execution


                        Execution is not connected to S&OP plan                                           9%


             We try to execute the S&OP plan, but hardly do
                               in practice                                                                      25%


                    We execute the S&OP plan most of the time                                                        35%


                     We execute the S&OP plan nearly all of the
                                      time                                                                     19%


              We monitor market events and adjust to S&OP                                                                        Sense &
                           plan within limits                                                             13%
                                                                                                                                 Respond



Base: Have a S&OP process (102)                                                                                                                         p. 22
Q25. After your S&OP plan is generated, how is it executed? Please pick the one that describes it best.                    Supply Chain Insights, LLC © 2012
Agility Techniques

                                                            Primary Technique to Improve Agility

                      Better visibility of market events due to improved S&OP decision making                                         32%
                                                                                         Improved demand forecasting                28%        Top 3
                                                                                                                                            Techniques
                                                                                                     Lean manufacturing         15%
                                  Use of channel data to sense demand (decrease demand latency)                            5%
                                                                                     Vendor managed inventory (VMI)        3%
                                                                                                  Inventory postponement   3%
                                                                        Manufacturing products closer to market            3%
                                                                                     Change in transportation modes        3%
                                                                                   Supplier managed inventory (SMI)        1%
  Ability to speed up new product launch process to be more responsive to customers                                        1%
                                                                                                                  Other    3%
                                                                                                                Not sure   4%




Base: Total Sample (117)                                                                                                                                 p. 23
Q15. What is the primary technique your company currently uses to improve supply chain agility?                             Supply Chain Insights, LLC © 2012
Top 5 Agility Techniques
                                                                  By Agility Definition

                                       Top 5 Techniques to Improve Agility by Agility Definition
                                                                                                    Mature Agility Definition                  Other
                                                                           Mature Agility = Same Cost, Quality & Customer
                                                                                 Service Given Variable Supply & Demand


       Better visibility of market events due to improved S&OP decision making
                                                                                                                                                           49%
                                                                                                                                             17%


                                                                           Improved demand forecasting
                                                                                                                                             19%
                                                                                                                                                    37%


                                                                                          Lean manufacturing
                                                                                                                                       12%
                                                                                                                                        17%


                   Use of channel data to sense demand (decrease demand latency)
                                                                                                                                2%
                                                                                                                                  8%


                                                                      Vendor managed inventory (VMI)
                                                                                                                                2%
                                                                                                                                 5%




Base: Mature Agility Definition (Same Cost, Quality & Customer Service Given Variable Supply & Demand) (57), Other Agility Definition (60)                                  p. 24
Q15. What is the primary technique your company currently uses to improve supply chain agility?                                                Supply Chain Insights, LLC © 2012
Agility Challenges & Efforts
                        Supply Chain Agility Challenges (Open-Ended Verbatim Responses)
       • S&OP does not report into the Supply Chain structure. It maintains an independent force for impartial
         influencing of Demand, Supply and Finance
       • S&OP is only happening in the markets and not on a global level. We are operating a federated
         organizational model. Therefore we have numerous processes in place today.
       • Plan S&OP according to your best possible effort in line with your manufacturing capacity and logistic
         support
       • We have currently put the S&OP process on hold due to implementing a new ERP process and most
         people do not physically have the time.        However in the mean time we are in the process of re
         vamping the process to move up one more level.
       • We are a telecommunications provider. We don't manufacture in a traditional sense, so supply chain
         (other than the procurement of mobile handsets and network equipment) doesn't occur. Matching
         supply to demand is not based on a linear one-to-one relationship between units sold matched to units
         consumed. The BOM is complex and statistical only. In saying that, we operate a robust S&OP
         process to try to match network and other resources to the products we sell. Questions about S&OP
         vs. agility are difficult to answer in our context.
       • We're investigating new sales forecasting software for installation in 2013. Ours no longer meets our
         needs.
       • The challenge in maturing a customer base/market to enable effective forecasting is a significant
         challenge in moving S&OP maturity - we are typically a second tier supplier




Base: Total Sample (117)                                                                                                                                                    p. 25
                                                                                                                                             Supply
Q26. Is there anything else that you think we should know about your supply chain and your company’s efforts to make it more agile? OPEN-ENDED        Chain Insights, LLC © 2012
Audience Question

What is your largest challenge in building an agile
S&OP?
• Understanding and support by the executive team
• Clarity of a supply chain strategy and supply chain
  excellence
• The role of finance and the budget
• Availability of skilled resources
• Technologies that support the process



                                                                        p. 26
                                           Supply Chain Insights, LLC © 2012
Agenda


  Overview & Demographics


       What is Agility?


Increasing Complexity of S&OP


    So What? Who Cares?




                                                             p. 27
                                Supply Chain Insights, LLC © 2012
Key Findings

• Today, S&OP landscapes are more complex. It is not a
  bell curve. The average company now has five S&OP
  processes. Eight years ago there was one.
• Today, a company is 5X more likely to have a supply
  chain center of excellence than eight years ago. However,
  there is still a large gap in the effectiveness of S&OP.
• 90% of companies surveyed believe that a mature S&OP
  improves agility. However, only 13% of companies have
  effectively tied S&OP planning to execution.




                                                                          p. 28
                                             Supply Chain Insights, LLC © 2012
Who is Lora?

• Founder of Supply Chain Insights
• Partner at Altimeter Group (leader in open
  research)
• 7 years of Management Experience leading
  Analyst Teams at Gartner and AMR Research
• 8 years Experience in Marketing and Selling
  Supply Chain Software at Descartes Systems
  Group and Manugistics (now JDA)
• 15 Years Leading teams in Manufacturing and
  Distribution operations for Clorox, Kraft/General
  Foods, Nestle/Dreyers Grand Ice Cream and
  Procter & Gamble.

                                                                p. 29
                                   Supply Chain Insights, LLC © 2012
Where do you find Lora?

 Contact Information: loracecere@gmail.com
 Blog: www.supplychainshaman.com
             Q&A
 (over 6000 pageviews/month)
 Twitter: lcecere 2950 followers. Rated as the
 top rated supply chain social network user.
 Linkedin: linkedin.com/pub/lora-
 cecere/0/196/573 (2450 in the network)




         May 15, 2012                                        p. 30
                                Supply Chain Insights, LLC © 2012

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How Agile is Your Business? New Research on Agility Trends

  • 1. How Agile is Your Business? Presenters: Lora Cecere & Nari Viswanathan May 15, 2012
  • 2. How S&OP Drives Agility Research Results March-April 2012 Supply Chain Insights
  • 3. Key Findings • Today, S&OP landscapes are more complex. It is not a bell curve. The average company now has five S&OP processes. Eight years ago there was one. • Today, a company is 5X more likely to have a supply chain center of excellence than eight years ago. However, there is still a large gap in the effectiveness of S&OP. • 90% of companies surveyed believe that a mature S&OP improves agility. However, only 13% of companies have effectively tied S&OP planning to execution. p. 3 Supply Chain Insights, LLC © 2012
  • 4. An Athlete Needs: Strength Flexibility Balance And so does a supply chain…. p. 4 Supply Chain Insights, LLC © 2012
  • 5. Agenda Overview & Demographics What is Agility? Increasing Complexity of S&OP So What? Who Cares? p. 5 Supply Chain Insights, LLC © 2012
  • 6. Study Overview WHY WHAT • OBJECTIVE: To assess the importance of • Survey topics included: supply chain agility and tactics used to • Supply chain organization definition improve agility and to understand the role of • Agility definition and techniques S&OP in driving agility in organizations. • S&OP process details and impact on agility • HYPOTHESIS: The greater the complexity of the supply chain, the more important it is to have a mature S&OP process. WHEN & HOW WHO • Online interviews were conducted between • 117 business leaders, primarily Managers and March 22 – April 9, 2012. above. • Respondents were recruited via email • Across over 50 companies in 13+ industry Steelwedge. groups (primarily Food & Beverage, Make to Order Discrete, Consumer Packaged Goods, and High Tech & Electronics). • 62% from Process industries, and 34% from Discrete manufacturers. p. 6 Supply Chain Insights, LLC © 2012
  • 7. Who Was Surveyed? Industry, Company Size & Title From 13+ Industry Groups 47% from Companies with Over 5K Employees 62% Process vs. 34% Discrete Food and Beverage 18% Over Make to Order Discrete 18% 15,000 ≤1000 Consumer Packaged Goods 11% 25% 27% High Tech and Electronics 11% 5001-15,000 1001-5000 Chemical - Industrial 9% Chemical - Specialty 9% 22% 26% Pharmaceuticals 9% Medical Devices 4% Oil and Gas 3% 88% Managers & Above Fashion Apparel 2% Commodity Apparel and… 1% 47% Retail - Convenience 1% 25% Retail - Specialty 1% 12% 11% 5% Other 4% Internal consultant Manager Director Senior Director President Vice Base: Total Sample (117) Q2. Which industry grouping best defines your company? Please select the one that best applies. Q3. What is the size of your company, in terms of number of employees? Your best estimate is fine. p. 7 Q4. Which of the following best describes your current position? Please select the one that best applies. Supply Chain Insights, LLC © 2012
  • 8. Who Was Surveyed? Supply Chain Organization Functions Reporting Through Supply Chain Leader Supply Chain Chief Operating Officer 43% 69% Profit Center Supply Chain Gen Mgr of Business Unit 26% Managers Planning (Supply) 80% Leader of Manufacturing 12% Supply Chain Planning (Demand) 72% Chief Financial Officer 9% Inventory 63% Head of Procurement 3% Chief Information Officer 2% Deliver (Distribution) 56% Supply Chain Definition Transportation 52% Not Sure Configure 3% to Order Source 12% (Procurement) 51% Make Build 38% 58% (Manufacturing) 26% to Build to Stock Customer Service 37% Order Base: Total Sample (117) Q5. Please tell us how you define your company’s supply chain organization by selecting which function(s) report through the supply chain organization. Please select all that apply. p. 8 Q7. To whom does your supply chain organization report? Q6. How would you characterize your company’s supply chain? Supply Chain Insights, LLC © 2012
  • 9. S&OP Process Existence & Processes Have a Sales & Operations Planning Process Not sure No 3% 10% Yes 87% # Distinct S&OP Processes 5 S&OP processes on average 59% have 3+ processes 27% 20% 19% 14% 12% 9% 1 2 3 4 5 More than 5 Base: Total Sample (117) Q17. Does your company have a Sales and Operations Planning (S&OP) process? A S&OP process is a tactical planning process to forecast sales and plan operations. Base: Have a S&OP process (102) p. 9 Q18. Which one of the following best defines the goal of your current S&OP process? Q19. How many distinct S&OP processes does your company currently have? Your best estimate is fine. OPEN-ENDED Supply Chain Insights, LLC © 2012
  • 10. Center of Excellence Primary Functions of Center of Excellence Center of Excellence Definition of best practices for process 90% Not sure 2% Definition of supply chain metrics 82% Supply chain planning 77% No Inventory strategies 74% 30% Facilitation of horizontal processes, like… 72% Yes Evaluation of new technologies 69% 64% Network design 69% Establishment of goals 51% Supplier development 18% Other 3% 6 functions of the center of excellence on average Base: Total Sample (61) Q8. Does your company have a supply chain center of excellence – in other words, a dedicated team focused on improving supply chain process excellence? Base: Have Center of Excellence (39) p. 10 Q9. What are the primary functions of your supply chain’s center of excellence? Please select all that apply. Supply Chain Insights, LLC © 2012
  • 11. Center of Excellence Importance vs. Performance Importance vs. Performance 120% Importance (6-7) Performance (6-7) Gap (Perf - Impt) 100% 82% 77% 74% 80% 66% 62% 57% 58% 52% 60% 43% 44% 42% 34% 30% 40% 28% 21% 20% 20% 0% -16% -20% -22% -33% -30% -31% -34% -37% -40% -61% -60% -80% Facilitation of Supply chain Network design Definition of Inventory Definition of best Establishmt Evaluation of horizontal planning supply chain strategies practices for of goals new technologies processes, like metrics process S&OP Base: Have 28* 30 27* 32 29* 35 19* 27* function NOTE: Supplier Development is not shown because not enough respondents report it is a function of their supply chain center of excellence Base: Have Center of Excellence & Particular Function (varies by function) *CAUTION: SMALL BASE SIZE Q10. For each of the following functions of the supply chain center of excellence, how important is it to your overall company? SCALE: 7=Extremely important – 1=Not at all important p. 11 Q11. For these same functions, how would you rate your company’s performance? SCALE: 7=Excellent– 1=Poor Supply Chain Insights, LLC © 2012
  • 12. Audience Question How balanced is your S&OP Process? • Big OP and little s • Big S and little op • We are balanced p. 12 Supply Chain Insights, LLC © 2012
  • 13. Agenda Overview & Demographics What is Agility? Increasing Complexity of S&OP So What? Who Cares? p. 13 Supply Chain Insights, LLC © 2012
  • 14. What is Agility? How Define Supply Chain “Agility” Shorter supply Flexibility to make cycles and deliver whatever is ordered 3% 10% Most Mature Definition: Ability to recalibrate plans in the face of market, demand and supply volatility and deliver 49% the same or comparable cost, quality and customer 38% service Ability to adapt to variations in demand and supply Base: Total Sample (117) p. 14 Q11. How would you define what it means for your company’s supply chain to be “agile”? Please select the one that fits best. Supply Chain Insights, LLC © 2012
  • 15. Agility Importance vs. Performance Agility Importance vs. Performance (7-Point Scale) 6% 5% 40% Low (1-3) 89% 32% Middle (4) Agility Performance is 62 % Points Lower than 27% High (5-7) Importance Importance Performance Base: Total Sample (117) Q12. How important is it for your company’s supply chain to be “agile” in 2012? Please base your answer on however your company defines agility. SCALE: 1=Not at all important, 7 = Extremely important p. 15 Q13. How would you currently rate your company’s supply chain in terms of being “agile”? SCALE: 1=Not at all agile, 7 = Extremely agile Supply Chain Insights, LLC © 2012
  • 16. Importance of S&OP Process for Agility Importance of S&OP Process to Agility 3% Not important (1-3) 7% 20% (4) (5) 90% 42% Important (6) 28% Extremely important (7) Base: Have a S&OP process (102) p. 16 Q22. How important do you think your S&OP process is to improving the agility of your supply chain? Supply Chain Insights, LLC © 2012
  • 17. Audience Question How well can you plan and build scenarios to plan for agility today? • Works well. My system lets me easily build what-if scenarios. • Area for improvement. I can plan, but I cannot easily build what if scenarios. p. 17 Supply Chain Insights, LLC © 2012
  • 18. Agenda Overview & Demographics What is Agility? Increasing Complexity of S&OP So What? Who Cares? p. 18 Supply Chain Insights, LLC © 2012
  • 19. S&OP Evolution Greater Benefit Business- • Growth Sales Driven planning Driven • Resilience Match Demand Maximize • Efficiency with Supply Profitability Market Driven Manufacturing- Demand Driven Driven Maximize Maximize Opportunity and Deliver a Feasible Opportunity Mitigate Risk. Plan for Operations Sense and Orchestrate Match Demand Shape Demand with Supply Demand Market to Market
  • 20. S&OP Goal By Supply Chain Leader S&OP Goal by Supply Chain Leader 43% Total Match demand with supply 43% GM or COO 41% Other* 32% Maximize opportunity and mitigate risk 37% Most Mature Goal 19% 14% Develop a feasible plan 7% 33% 8% Determine the most profitable plan 9% 7% 3% Other (please specify) 4% 0% Base: Have a S&OP process -- Total (102), Supply Chain Leader is GM or COO (70), Other (27) – *CAUTION: SMALL BASE SIZE p. 20 Q18. Which one of the following best defines the goal of your current S&OP process? Supply Chain Insights, LLC © 2012
  • 21. What is Agility? By S&OP Goal Agility Definition by S&OP Goal Ability of the supply chain to recalibrate plans in Most the face of market, demand and supply volatility 64% Mature and deliver the same or comparable cost, quality 48% and customer service Definition Ability to adapt the supply chain to variations in 30% demand and supply 41% Mature S&OP Goal (Maximize Opportunity, Mitigate Risk) 3% Other S&OP Goal Flexibility to make and deliver whatever is ordered 10% 3% Shorter supply cycles 1% Base: Max Opp/Min Risk (33), Other (69) p. 21 Q11. How would you define what it means for your company’s supply chain to be “agile”? Please select the one that fits best. Supply Chain Insights, LLC © 2012
  • 22. S&OP Plan Execution S&OP Plan Execution Execution is not connected to S&OP plan 9% We try to execute the S&OP plan, but hardly do in practice 25% We execute the S&OP plan most of the time 35% We execute the S&OP plan nearly all of the time 19% We monitor market events and adjust to S&OP Sense & plan within limits 13% Respond Base: Have a S&OP process (102) p. 22 Q25. After your S&OP plan is generated, how is it executed? Please pick the one that describes it best. Supply Chain Insights, LLC © 2012
  • 23. Agility Techniques Primary Technique to Improve Agility Better visibility of market events due to improved S&OP decision making 32% Improved demand forecasting 28% Top 3 Techniques Lean manufacturing 15% Use of channel data to sense demand (decrease demand latency) 5% Vendor managed inventory (VMI) 3% Inventory postponement 3% Manufacturing products closer to market 3% Change in transportation modes 3% Supplier managed inventory (SMI) 1% Ability to speed up new product launch process to be more responsive to customers 1% Other 3% Not sure 4% Base: Total Sample (117) p. 23 Q15. What is the primary technique your company currently uses to improve supply chain agility? Supply Chain Insights, LLC © 2012
  • 24. Top 5 Agility Techniques By Agility Definition Top 5 Techniques to Improve Agility by Agility Definition Mature Agility Definition Other Mature Agility = Same Cost, Quality & Customer Service Given Variable Supply & Demand Better visibility of market events due to improved S&OP decision making 49% 17% Improved demand forecasting 19% 37% Lean manufacturing 12% 17% Use of channel data to sense demand (decrease demand latency) 2% 8% Vendor managed inventory (VMI) 2% 5% Base: Mature Agility Definition (Same Cost, Quality & Customer Service Given Variable Supply & Demand) (57), Other Agility Definition (60) p. 24 Q15. What is the primary technique your company currently uses to improve supply chain agility? Supply Chain Insights, LLC © 2012
  • 25. Agility Challenges & Efforts Supply Chain Agility Challenges (Open-Ended Verbatim Responses) • S&OP does not report into the Supply Chain structure. It maintains an independent force for impartial influencing of Demand, Supply and Finance • S&OP is only happening in the markets and not on a global level. We are operating a federated organizational model. Therefore we have numerous processes in place today. • Plan S&OP according to your best possible effort in line with your manufacturing capacity and logistic support • We have currently put the S&OP process on hold due to implementing a new ERP process and most people do not physically have the time. However in the mean time we are in the process of re vamping the process to move up one more level. • We are a telecommunications provider. We don't manufacture in a traditional sense, so supply chain (other than the procurement of mobile handsets and network equipment) doesn't occur. Matching supply to demand is not based on a linear one-to-one relationship between units sold matched to units consumed. The BOM is complex and statistical only. In saying that, we operate a robust S&OP process to try to match network and other resources to the products we sell. Questions about S&OP vs. agility are difficult to answer in our context. • We're investigating new sales forecasting software for installation in 2013. Ours no longer meets our needs. • The challenge in maturing a customer base/market to enable effective forecasting is a significant challenge in moving S&OP maturity - we are typically a second tier supplier Base: Total Sample (117) p. 25 Supply Q26. Is there anything else that you think we should know about your supply chain and your company’s efforts to make it more agile? OPEN-ENDED Chain Insights, LLC © 2012
  • 26. Audience Question What is your largest challenge in building an agile S&OP? • Understanding and support by the executive team • Clarity of a supply chain strategy and supply chain excellence • The role of finance and the budget • Availability of skilled resources • Technologies that support the process p. 26 Supply Chain Insights, LLC © 2012
  • 27. Agenda Overview & Demographics What is Agility? Increasing Complexity of S&OP So What? Who Cares? p. 27 Supply Chain Insights, LLC © 2012
  • 28. Key Findings • Today, S&OP landscapes are more complex. It is not a bell curve. The average company now has five S&OP processes. Eight years ago there was one. • Today, a company is 5X more likely to have a supply chain center of excellence than eight years ago. However, there is still a large gap in the effectiveness of S&OP. • 90% of companies surveyed believe that a mature S&OP improves agility. However, only 13% of companies have effectively tied S&OP planning to execution. p. 28 Supply Chain Insights, LLC © 2012
  • 29. Who is Lora? • Founder of Supply Chain Insights • Partner at Altimeter Group (leader in open research) • 7 years of Management Experience leading Analyst Teams at Gartner and AMR Research • 8 years Experience in Marketing and Selling Supply Chain Software at Descartes Systems Group and Manugistics (now JDA) • 15 Years Leading teams in Manufacturing and Distribution operations for Clorox, Kraft/General Foods, Nestle/Dreyers Grand Ice Cream and Procter & Gamble. p. 29 Supply Chain Insights, LLC © 2012
  • 30. Where do you find Lora? Contact Information: loracecere@gmail.com Blog: www.supplychainshaman.com Q&A (over 6000 pageviews/month) Twitter: lcecere 2950 followers. Rated as the top rated supply chain social network user. Linkedin: linkedin.com/pub/lora- cecere/0/196/573 (2450 in the network) May 15, 2012 p. 30 Supply Chain Insights, LLC © 2012