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BULK METALLIC GLASSES
MATE 310/350
Independent Inquiry
Cal Poly Materials Engineering
RHYS GILMORE
MATERIALS SCIENCE BACKGROUND
Theoretical strength of a material is significantly
higher than what is observed in reality.
 Why?
 Dislocations and grain boundaries provide zones for a material to fracture
 Theoretical strength is exclusively a property of atomic bonding
BACKGROUND
What if engineers could take advantage of the
inherent strength and ductility of metals,
without weakening the material with grain
boundaries and dislocations?
WHAT IS A BULK METALLIC GLASS?
BULK:
Material that can be
manufactured to a thickness of
at least one millimeter.
METALLIC:
Composed of at least one
metallic element.
GLASS:
The microstructure of the
material is amorphous,
rather than crystalline.
ATTRACTIVE PROPERTIES
 High hardness, yield strength
 Lack of microstructural features gives good corrosion resistance
 Glass Transition Temperatures allows for thermoplastic forming capabilities
 Magnetism, Resistivity independent of temperature
Significant Advantages:
 BMGs are strong, corrosion resistant materials that are easily formable.
 Some alloys have unique magnetic, polish, or biocompatible properties that allow for
use in niche markets.
ATTRACTIVE PROPERTIES
UNATTRACTIVE PROPERTIES
 Current high cost of material and processing limits applications.
 Severe localization of plastic flow produces zero ductility in tension.
 Unstable at high temperatures due to crystallization or low viscosity.
 Fracture toughness can be very low.
Significant Disadvantages:
 BMGs are expensive and difficult to manufacture.
 Brittle failure is a significant concern, especially for large parts.
UNATTRACTIVE PROPERTIES
PROCESSING
Common Production Methods
 Extremely fast cooling
 Vapor Deposition
 Solid-state Reactions
 Ion Irradiation
 Mechanical Allloying
EXTREMELY FAST COOLING WITH MELT SPINNING
FAILURE MECHANISM: SHEAR BANDING
CURRENT APPLICATIONS
Most are niche applications, focusing on biocompatibility, springiness, or
magnetic properties.
 Transformers
 Electronic Article Surveillance
 Sports Equipment
 Biomedical Implants
TOUGHEST MATERIAL IN THE WORLD
 Research suggests that BMGs are capable
of incredible toughness.
 Toughest material in the world is a
Palladium based BMG.
BMG USE AS A COMPOSITE
Research by Dr. Kevin Laws suggests that BMGs might find the best use as a Metal Matrix Composite
(MMC).
 Forgeable Carbon Fiber reinforced MMC (Mg, Cu, Y)
 Amorphous structure obtained with Melt Spinning
THE FUTURE FOR BULK METALLIC GLASSES
As Pure BMG:
 Precision Tooling
 Springs and Clubs
 Information storage
 Fashion Items
As a Metal Matrix Composite (MMC)
 Aerospace
 Automotive
REFERENCES
Ashby, M.F.
Metallic glasses as structural materials
Scripta Materialia, 2005
Demetrious, Marios D.
A damage-tolerant glass
Nature Materials, 2011
Laws, Kevin J.
Supercooled liquid fusion of carbon fibre-bulk metallic glass composites with superplastic forming
properties
Scripta Materialia, 2015

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independentinquiry

  • 1. BULK METALLIC GLASSES MATE 310/350 Independent Inquiry Cal Poly Materials Engineering RHYS GILMORE
  • 2. MATERIALS SCIENCE BACKGROUND Theoretical strength of a material is significantly higher than what is observed in reality.  Why?  Dislocations and grain boundaries provide zones for a material to fracture  Theoretical strength is exclusively a property of atomic bonding
  • 3. BACKGROUND What if engineers could take advantage of the inherent strength and ductility of metals, without weakening the material with grain boundaries and dislocations?
  • 4. WHAT IS A BULK METALLIC GLASS? BULK: Material that can be manufactured to a thickness of at least one millimeter. METALLIC: Composed of at least one metallic element. GLASS: The microstructure of the material is amorphous, rather than crystalline.
  • 5. ATTRACTIVE PROPERTIES  High hardness, yield strength  Lack of microstructural features gives good corrosion resistance  Glass Transition Temperatures allows for thermoplastic forming capabilities  Magnetism, Resistivity independent of temperature Significant Advantages:  BMGs are strong, corrosion resistant materials that are easily formable.  Some alloys have unique magnetic, polish, or biocompatible properties that allow for use in niche markets.
  • 7. UNATTRACTIVE PROPERTIES  Current high cost of material and processing limits applications.  Severe localization of plastic flow produces zero ductility in tension.  Unstable at high temperatures due to crystallization or low viscosity.  Fracture toughness can be very low. Significant Disadvantages:  BMGs are expensive and difficult to manufacture.  Brittle failure is a significant concern, especially for large parts.
  • 9. PROCESSING Common Production Methods  Extremely fast cooling  Vapor Deposition  Solid-state Reactions  Ion Irradiation  Mechanical Allloying
  • 10. EXTREMELY FAST COOLING WITH MELT SPINNING
  • 12. CURRENT APPLICATIONS Most are niche applications, focusing on biocompatibility, springiness, or magnetic properties.  Transformers  Electronic Article Surveillance  Sports Equipment  Biomedical Implants
  • 13. TOUGHEST MATERIAL IN THE WORLD  Research suggests that BMGs are capable of incredible toughness.  Toughest material in the world is a Palladium based BMG.
  • 14. BMG USE AS A COMPOSITE Research by Dr. Kevin Laws suggests that BMGs might find the best use as a Metal Matrix Composite (MMC).  Forgeable Carbon Fiber reinforced MMC (Mg, Cu, Y)  Amorphous structure obtained with Melt Spinning
  • 15. THE FUTURE FOR BULK METALLIC GLASSES As Pure BMG:  Precision Tooling  Springs and Clubs  Information storage  Fashion Items As a Metal Matrix Composite (MMC)  Aerospace  Automotive
  • 16. REFERENCES Ashby, M.F. Metallic glasses as structural materials Scripta Materialia, 2005 Demetrious, Marios D. A damage-tolerant glass Nature Materials, 2011 Laws, Kevin J. Supercooled liquid fusion of carbon fibre-bulk metallic glass composites with superplastic forming properties Scripta Materialia, 2015

Hinweis der Redaktion

  1. Theoretical strength of a material is significantly higher than what is observed in reality. Dislocations Grain Boundaries
  2. What if engineers could take advantage of the inherent strength and ductility of metals, without weakening the material with grain boundaries and dislocations?
  3. Bulk: thickness Metallic: Metals Glass: Amorphous
  4. High hardness, yield strength Lack of microstructural features gives good corrosion resistance Glass Transition Temperatures allows for thermoplastic forming capabilities Magnetism, Resistivity independent of temperature
  5. Close to theoretical strength, higher than other alloys, ashby plot/paper
  6. Materials, processing is expensive Unstable at high temperatures Fracture toughness tends to be low Biggest issue: brittle-- Severe localization of plastic flow produces zero ductility in tension
  7. Low fracture toughness… but wait… HUGE range
  8. Extremely fast cooling Vapor Deposition Solid-state Reactions Ion Irradiation Mechanical Allloying
  9. Molten metal, spinning copper wheel, liquid nitrogen cooled. Near infinite cooling rates prohibits crystallization from occurring.
  10. Shear Band: A narrow zone of intense shearing strain that occurs during deformation of ductile materials. New research suggests that this occurs in brittle materials too, just much more rapid (shear band is much more narrow). In fact, depends on the type of atomic bonding, NOT exclusively crystal structure (or lack thereof). Ceramic covalent bonding vs Metallic bonding in metals.
  11. Unique properties, niche applications: Transformers, Electronic tags, sports equipment, dissolvable bone screws
  12. Cal Tech research suggests that a palladium based BMG is capable of shielding crack propagation, thereby producing high toughness. In fact, it is the toughest material in the world.
  13. Dr. Laws from UNSW suggests that BMGs might find best use as an MMC. Forgeable composite, first of its kind. Superplastic forming.
  14. As a pure BMG: precision tooling, sports, information storage, fashion As MMC: high performance, low weight, high strength scenarios: aerospace and automotive.