2. MATERIALS SCIENCE BACKGROUND
Theoretical strength of a material is significantly
higher than what is observed in reality.
Why?
Dislocations and grain boundaries provide zones for a material to fracture
Theoretical strength is exclusively a property of atomic bonding
3. BACKGROUND
What if engineers could take advantage of the
inherent strength and ductility of metals,
without weakening the material with grain
boundaries and dislocations?
4. WHAT IS A BULK METALLIC GLASS?
BULK:
Material that can be
manufactured to a thickness of
at least one millimeter.
METALLIC:
Composed of at least one
metallic element.
GLASS:
The microstructure of the
material is amorphous,
rather than crystalline.
5. ATTRACTIVE PROPERTIES
High hardness, yield strength
Lack of microstructural features gives good corrosion resistance
Glass Transition Temperatures allows for thermoplastic forming capabilities
Magnetism, Resistivity independent of temperature
Significant Advantages:
BMGs are strong, corrosion resistant materials that are easily formable.
Some alloys have unique magnetic, polish, or biocompatible properties that allow for
use in niche markets.
7. UNATTRACTIVE PROPERTIES
Current high cost of material and processing limits applications.
Severe localization of plastic flow produces zero ductility in tension.
Unstable at high temperatures due to crystallization or low viscosity.
Fracture toughness can be very low.
Significant Disadvantages:
BMGs are expensive and difficult to manufacture.
Brittle failure is a significant concern, especially for large parts.
12. CURRENT APPLICATIONS
Most are niche applications, focusing on biocompatibility, springiness, or
magnetic properties.
Transformers
Electronic Article Surveillance
Sports Equipment
Biomedical Implants
13. TOUGHEST MATERIAL IN THE WORLD
Research suggests that BMGs are capable
of incredible toughness.
Toughest material in the world is a
Palladium based BMG.
14. BMG USE AS A COMPOSITE
Research by Dr. Kevin Laws suggests that BMGs might find the best use as a Metal Matrix Composite
(MMC).
Forgeable Carbon Fiber reinforced MMC (Mg, Cu, Y)
Amorphous structure obtained with Melt Spinning
15. THE FUTURE FOR BULK METALLIC GLASSES
As Pure BMG:
Precision Tooling
Springs and Clubs
Information storage
Fashion Items
As a Metal Matrix Composite (MMC)
Aerospace
Automotive
16. REFERENCES
Ashby, M.F.
Metallic glasses as structural materials
Scripta Materialia, 2005
Demetrious, Marios D.
A damage-tolerant glass
Nature Materials, 2011
Laws, Kevin J.
Supercooled liquid fusion of carbon fibre-bulk metallic glass composites with superplastic forming
properties
Scripta Materialia, 2015
Hinweis der Redaktion
Theoretical strength of a material is significantly higher than what is observed in reality.
Dislocations
Grain Boundaries
What if engineers could take advantage of the inherent strength and ductility of metals, without weakening the material with grain boundaries and dislocations?
Bulk: thickness
Metallic: Metals
Glass: Amorphous
High hardness, yield strength
Lack of microstructural features gives good corrosion resistance
Glass Transition Temperatures allows for thermoplastic forming capabilities
Magnetism, Resistivity independent of temperature
Close to theoretical strength, higher than other alloys, ashby plot/paper
Materials, processing is expensive
Unstable at high temperatures
Fracture toughness tends to be low
Biggest issue: brittle-- Severe localization of plastic flow produces zero ductility in tension
Low fracture toughness… but wait… HUGE range
Extremely fast cooling
Vapor Deposition
Solid-state Reactions
Ion Irradiation
Mechanical Allloying
Molten metal, spinning copper wheel, liquid nitrogen cooled. Near infinite cooling rates prohibits crystallization from occurring.
Shear Band: A narrow zone of intense shearing strain that occurs during deformation of ductile materials. New research suggests that this occurs in brittle materials too, just much more rapid (shear band is much more narrow). In fact, depends on the type of atomic bonding, NOT exclusively crystal structure (or lack thereof). Ceramic covalent bonding vs Metallic bonding in metals.
Cal Tech research suggests that a palladium based BMG is capable of shielding crack propagation, thereby producing high toughness. In fact, it is the toughest material in the world.
Dr. Laws from UNSW suggests that BMGs might find best use as an MMC. Forgeable composite, first of its kind. Superplastic forming.
As a pure BMG: precision tooling, sports, information storage, fashion
As MMC: high performance, low weight, high strength scenarios: aerospace and automotive.