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EE462L, Spring 2013
DC−DC Boost Converter
2
Vin
+
Vout
–
C iC
Ioutiin
Buck converter
iL
L
+ vL –
Boost converter
Vin
+
Vout
–
C iC
Iout
iin
iL
L
+ vL –
3
Boost converter
This is a much more unforgiving circuit than the buck converter
Vin
+
Vout
–
C iC
Iout
iin
iL
L
+ vL –
iD
• If the MOSFET gate driver sticks in the “on” position, then there
is a short circuit through the MOSFET – blow MOSFET!
• If the load is disconnected during operation, so that Iout = 0, then
L continues to push power to the right and very quickly charges
C up to a high value (≈250V) – blow diode and MOSFET!
• Before applying power, make sure that your D is at the
minimum, and that a load is solidly connected
!
4
Boost converter
Vin
+
Vout
–
C iC
Iout
iin
iL
L
+ vL –
iD
• Modify your MOSFET firing circuit for Boost Converter
operation (see the MOSFET Firing Circuit document)
• Limit your output voltage to 120V
5
Boost converter
Using KVL and KCL in the average sense, the average
values are
+ 0 V – Iout
Vin
+
Vout
–
C
Iout
L
0 A
Iin
Vin
+
Vout
–
C iC
Iout
iin
iL
L
+ vL –
iD
Find the input/output equation by examining the voltage
across the inductor
6
Switch closed for DT seconds
Reverse biased, thus the
diode is openL
V
dt
di inL =
for DT
seconds
Vin
+
Vout
–
C
Iout
iin
iL
L
Iout
Note – if the switch stays closed, the input is short circuited!
+ Vin −
7
Switch open for (1 − D)T seconds
Diode closed. Assume
continuous conduction.L
VV
dt
di outinL −
=
Vin
+
Vout
–
C
Iout
iin
iL
L
for (1−D)T seconds
(iL – Iout)
+ (Vin − Vout ) −
8
Since the average voltage across L is zero
( ) ( ) 01 =−•−+•= outininLavg VVDVDV
inininout VDVDVDV •−•+=−• )1(
D
V
V in
out
−
=
1
The input/output equation becomes
A realistic upper limit on boost is 5 times
!
9
Examine the inductor current
Switch closed,
Switch open,
L
V
dt
di
Vv inL
inL == ,
L
VV
dt
di
VVv outinL
outinL
−
=−= ,
sec/A
L
Vin
DT (1 − D)T
T
Imax
Imin
Iavg = Iin
Iavg = Iin is half way between
Imax and Imin
sec/A
L
VV outin −
ΔI
iL
10
Inductor current rating
( )22222
12
1
12
1
IIIII inppavgLrms ∆+=+=
( ) 2222
3
4
2
12
1
inininLrms IIII =+= ∆
Max impact of ΔI on the rms current occurs at the boundary of
continuous/discontinuous conduction, where ΔI =2Iin
inLrms II
3
2
=
2Iin
0
Iavg = Iin ΔI
iL
Use max
11
MOSFET and diode currents and current ratings
inrms II
3
2
=
Use max
2Iin
0
2Iin
0
Take worst case D for each
Vin
+
Vout
–
C iC
Iout
iin
iL
L
+ vL –
iD
12
Capacitor current and current rating
2Iin −Iout
−Iout
0
Max rms current occurs at the boundary of continuous/discontinuous
conduction, where ΔI =2Iout
outCrms II =
Use max
iC = (iD – Iout)
Vin
+
Vout
–
C iC
Iout
iin
iL
L
iD
See the lab document for the derivation
13
Worst-case load ripple voltage
Cf
I
C
TI
C
Q
V outout =
•
=
∆
=∆
The worst case is where C provides Iout for most of the period. Then,
−Iout
0
iC = (iD – Iout)
14
Voltage ratings
Diode sees Vout
MOSFET sees Vout
C sees Vout
• Diode and MOSFET, use 2Vout
• Capacitor, use 1.5Vout
Vin
+
Vout
–
C
Iout
iin
iL
L
Vin
+
Vout
–
C
Iout
iin
iL
L
15
Continuous current in L
sec/A
L
VV outin −
( ) ( )
( )
fL
D
D
V
TD
L
V
D
V
TD
L
VV
I
boundary
in
boundary
in
in
boundary
inout
in
−





−
−
=−•
−
−=−•
−
=
11
1
1
1112
fI
DV
L
in
in
boundary
2
=
2Iin
0
Iavg = Iin
iL
(1 − D)T
fI
V
L
in
in
2
> guarantees continuous conduction
Then, considering the worst case (i.e., D → 1),
use max
use min
,2
fL
DV
I
boundary
in
in =
16
Impedance matching
out
out
load
I
V
R =
equivR
( ) ( ) ( ) load
out
out
out
out
in
in
equiv RD
I
V
D
D
I
VD
I
V
R 22
11
1
1
−=−=
−
−
==
DC−DC Boost
Converter
+
Vin
−
+
−
Iin
+
Vin
−
Iin
Equivalent from
source perspective
Source D
V
V in
out
−
=
1
( ) inout IDI −= 1
17
Example of drawing maximum power from
solar panel
Isc
Voc
Pmax is approx. 130W
(occurs at 29V, 4.5A)
Ω== 44.6
5.4
29
A
V
Rload
For max power from
panels, attach
I-V characteristic of 6.44Ω resistor
But as the sun conditions
change, the “max power
resistance” must also
change
18
Connect a 100Ω resistor directly, extract only 14W
130W
6.44Ω
resistor
100Ω resistor
14W
( ) 75.0
100
44.6
11,1 2
=−=−=−=
load
equiv
loadequiv
R
R
DRDR
To extract maximum power (130W), connect a boost converter between the
panel and the load resistor, and use D to modify the equivalent load
resistance seen by the source so that maximum power is transferred
So, the boost converter
reflects a high load
resistance to a low
resistance on the
source side
19
Worst-Case Component Ratings Comparisons
for DC-DC Converters
Converter
Type
Input Inductor
Current
(Arms)
Output
Capacitor
Voltage
Output Capacitor
Current (Arms)
Diode and
MOSFET
Voltage
Diode and
MOSFET
Current
(Arms)
Boost 1.5 2
5A 10A10A 120V 120V
Likely worst-case boost situation
5.66A 200V, 250V 16A, 20A
Our components
9A 250V
MOSFET. 250V, 20A
L. 100µH, 9A
C. 1500µF, 250V, 5.66A p-p
Diode. 200V, 16A
BOOST DESIGN
20
Comparisons of Output Capacitor Ripple Voltage
Converter Type Volts (peak-to-peak)
Boost 5A
1500µF 50kHz
0.067V
BOOST DESIGN
MOSFET. 250V, 20A
L. 100µH, 9A
C. 1500µF, 250V, 5.66A p-p
Diode. 200V, 16A
21
Minimum Inductance Values Needed to
Guarantee Continuous Current
Converter Type For Continuous
Current in the Input
Inductor
For Continuous
Current in L2
Boost
–
40V
2A 50kHz
200µH
BOOST DESIGN
MOSFET. 250V, 20A
L. 100µH, 9A
C. 1500µF, 250V, 5.66A p-p
Diode. 200V, 16A

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7 ee462_l_dc_dc_boost_ppt

  • 2. 2 Vin + Vout – C iC Ioutiin Buck converter iL L + vL – Boost converter Vin + Vout – C iC Iout iin iL L + vL –
  • 3. 3 Boost converter This is a much more unforgiving circuit than the buck converter Vin + Vout – C iC Iout iin iL L + vL – iD • If the MOSFET gate driver sticks in the “on” position, then there is a short circuit through the MOSFET – blow MOSFET! • If the load is disconnected during operation, so that Iout = 0, then L continues to push power to the right and very quickly charges C up to a high value (≈250V) – blow diode and MOSFET! • Before applying power, make sure that your D is at the minimum, and that a load is solidly connected !
  • 4. 4 Boost converter Vin + Vout – C iC Iout iin iL L + vL – iD • Modify your MOSFET firing circuit for Boost Converter operation (see the MOSFET Firing Circuit document) • Limit your output voltage to 120V
  • 5. 5 Boost converter Using KVL and KCL in the average sense, the average values are + 0 V – Iout Vin + Vout – C Iout L 0 A Iin Vin + Vout – C iC Iout iin iL L + vL – iD Find the input/output equation by examining the voltage across the inductor
  • 6. 6 Switch closed for DT seconds Reverse biased, thus the diode is openL V dt di inL = for DT seconds Vin + Vout – C Iout iin iL L Iout Note – if the switch stays closed, the input is short circuited! + Vin −
  • 7. 7 Switch open for (1 − D)T seconds Diode closed. Assume continuous conduction.L VV dt di outinL − = Vin + Vout – C Iout iin iL L for (1−D)T seconds (iL – Iout) + (Vin − Vout ) −
  • 8. 8 Since the average voltage across L is zero ( ) ( ) 01 =−•−+•= outininLavg VVDVDV inininout VDVDVDV •−•+=−• )1( D V V in out − = 1 The input/output equation becomes A realistic upper limit on boost is 5 times !
  • 9. 9 Examine the inductor current Switch closed, Switch open, L V dt di Vv inL inL == , L VV dt di VVv outinL outinL − =−= , sec/A L Vin DT (1 − D)T T Imax Imin Iavg = Iin Iavg = Iin is half way between Imax and Imin sec/A L VV outin − ΔI iL
  • 10. 10 Inductor current rating ( )22222 12 1 12 1 IIIII inppavgLrms ∆+=+= ( ) 2222 3 4 2 12 1 inininLrms IIII =+= ∆ Max impact of ΔI on the rms current occurs at the boundary of continuous/discontinuous conduction, where ΔI =2Iin inLrms II 3 2 = 2Iin 0 Iavg = Iin ΔI iL Use max
  • 11. 11 MOSFET and diode currents and current ratings inrms II 3 2 = Use max 2Iin 0 2Iin 0 Take worst case D for each Vin + Vout – C iC Iout iin iL L + vL – iD
  • 12. 12 Capacitor current and current rating 2Iin −Iout −Iout 0 Max rms current occurs at the boundary of continuous/discontinuous conduction, where ΔI =2Iout outCrms II = Use max iC = (iD – Iout) Vin + Vout – C iC Iout iin iL L iD See the lab document for the derivation
  • 13. 13 Worst-case load ripple voltage Cf I C TI C Q V outout = • = ∆ =∆ The worst case is where C provides Iout for most of the period. Then, −Iout 0 iC = (iD – Iout)
  • 14. 14 Voltage ratings Diode sees Vout MOSFET sees Vout C sees Vout • Diode and MOSFET, use 2Vout • Capacitor, use 1.5Vout Vin + Vout – C Iout iin iL L Vin + Vout – C Iout iin iL L
  • 15. 15 Continuous current in L sec/A L VV outin − ( ) ( ) ( ) fL D D V TD L V D V TD L VV I boundary in boundary in in boundary inout in −      − − =−• − −=−• − = 11 1 1 1112 fI DV L in in boundary 2 = 2Iin 0 Iavg = Iin iL (1 − D)T fI V L in in 2 > guarantees continuous conduction Then, considering the worst case (i.e., D → 1), use max use min ,2 fL DV I boundary in in =
  • 16. 16 Impedance matching out out load I V R = equivR ( ) ( ) ( ) load out out out out in in equiv RD I V D D I VD I V R 22 11 1 1 −=−= − − == DC−DC Boost Converter + Vin − + − Iin + Vin − Iin Equivalent from source perspective Source D V V in out − = 1 ( ) inout IDI −= 1
  • 17. 17 Example of drawing maximum power from solar panel Isc Voc Pmax is approx. 130W (occurs at 29V, 4.5A) Ω== 44.6 5.4 29 A V Rload For max power from panels, attach I-V characteristic of 6.44Ω resistor But as the sun conditions change, the “max power resistance” must also change
  • 18. 18 Connect a 100Ω resistor directly, extract only 14W 130W 6.44Ω resistor 100Ω resistor 14W ( ) 75.0 100 44.6 11,1 2 =−=−=−= load equiv loadequiv R R DRDR To extract maximum power (130W), connect a boost converter between the panel and the load resistor, and use D to modify the equivalent load resistance seen by the source so that maximum power is transferred So, the boost converter reflects a high load resistance to a low resistance on the source side
  • 19. 19 Worst-Case Component Ratings Comparisons for DC-DC Converters Converter Type Input Inductor Current (Arms) Output Capacitor Voltage Output Capacitor Current (Arms) Diode and MOSFET Voltage Diode and MOSFET Current (Arms) Boost 1.5 2 5A 10A10A 120V 120V Likely worst-case boost situation 5.66A 200V, 250V 16A, 20A Our components 9A 250V MOSFET. 250V, 20A L. 100µH, 9A C. 1500µF, 250V, 5.66A p-p Diode. 200V, 16A BOOST DESIGN
  • 20. 20 Comparisons of Output Capacitor Ripple Voltage Converter Type Volts (peak-to-peak) Boost 5A 1500µF 50kHz 0.067V BOOST DESIGN MOSFET. 250V, 20A L. 100µH, 9A C. 1500µF, 250V, 5.66A p-p Diode. 200V, 16A
  • 21. 21 Minimum Inductance Values Needed to Guarantee Continuous Current Converter Type For Continuous Current in the Input Inductor For Continuous Current in L2 Boost – 40V 2A 50kHz 200µH BOOST DESIGN MOSFET. 250V, 20A L. 100µH, 9A C. 1500µF, 250V, 5.66A p-p Diode. 200V, 16A