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Advanced Topics in
                              Behavior-Based Safety
                                         Behavioral Safety Now, 2006
                                              Kansas City, Mo.

                                               Terry E. McSween
                                               Quality Safety Edge


                                                                       1
© Copyright   2006 Quality Safety Edge
Objectives

               During this workshop, you will:
                        – Complete a preliminary assessment
                        – Develop a preliminary plan for
                          enhancing your BBS process




                                                              2
© Copyright   2006 Quality Safety Edge
Our Agenda

               Introduction
                        – Emergency exits
                        – Who is QSE?
               Common issues
               Review BBS basics
               Best practices and self assessment
               Q & A




                                                              3
© Copyright   2006 Quality Safety Edge
Who are we?

               BBS experience began in 1980
               QSE founded in 1990
               National Awards
                        – ASSE Scrivener Award, 1994
                        – OBM Network Outstanding Contribution, 2001
               The Values-Based Safety Process
                        – Initial publication in 1995
                        – 2nd Edition, 2003
               Started Behavioral Safety NOW in 1995



                                                                       4
© Copyright   2006 Quality Safety Edge
Common “Barriers”

                Active employee resistance
                Lack of employee participation and support
                        – After initial implementation
                        – At some time after implementation
                Poor management support
                Too many initiatives
                Too little attention to safety issues/systems




                                                                 5
© Copyright   2006 Quality Safety Edge
The Basics

               Employee conduct observations of critical behaviors
               Voluntary
               No names
               No discipline
               Observations announced in advance
               Includes positives
               Immediate feedback




                                                                      6
© Copyright   2006 Quality Safety Edge
Thermal Area - Major Refinery
                                                 Safety Observations vs Number of Accidents


                     10                                                                       80
                                                                        Safety Observations
                                                                            Started 8/94
                     9
                                                                                              70
                     8
                                                                                              60
                     7




                                                                                                   # of Observations
    # of Accidents




                                                                                              50
                     6

                     5                                                                        40

                     4
                                                                                              30
                     3
                                                                                              20
                     2
                                                                                              10
                     1

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                                                         Accidents   Observations

                                                                                                                       7
© Copyright           2006 Quality Safety Edge
Recordable Accidents at a Refinery

                                                               Values Based
                                                                  Safety
                                   7
                                   6
                                   5
                                   4
                               #
                                   3
                                   2
                                   1
                                   0
                                         1991   1992   1993   1994   1995

                                                                              8
© Copyright   2006 Quality Safety Edge
LWC Rate at a Refinery
                                                                  Lost Workday Incident Rates
                                                                                                     Values-Based Safety
                       2.5



                        2
# per 200,000 wk hrs




                       1.5



                        1



                       0.5



                        0
                             1987   1988    1989    1990   1991   1992   1993   1994   1995   1996   1997   1998   1999   2000   2001   2002   2003   2004
                                                                                          Year




                                                                                                                                                 9
               © Copyright     2006 Quality Safety Edge
Average Monthly Participation

                              Percentage of Employees Conducting Observations

                         90
                         80
                         70
                         60
               Percent




                         50
                         40
                         30
                         20
                         10
                          0
                                  2000      2001       2002      2003     2004 YTD




                                                                                     10
© Copyright   2006 Quality Safety Edge
Common Opportunities

                    Define the role of leaders
                    Recognize success
                    Train everyone
                    Create tailored checklists
                    Ensure a process for use of data
                    Involvement employees in planning



                                                            11
© Copyright   2006 Quality Safety Edge
#6 – Define Management Support

               Train leaders in their role
                        – They must know
                                » How to conduct observation
                                » How to support the process
               Include all levels in conducting observations!




                                                                 12
© Copyright   2006 Quality Safety Edge
1999 Leadership & Employee Participation
                                                                                   (10 Locations)



                                  80
                                  70
                                  60
                                  50
      % Employee
                   40
      Particiption
                   30
                                  20
                                  10
                                    0
                                         > 80%          60-70%             < 40%
                                                 Leadership Observations


                                                                                               13
© Copyright   2006 Quality Safety Edge
Key Leadership Practices




                                                                14
© Copyright   2006 Quality Safety Edge
Monitor the Process

               Sample Behaviors:
                        – Review training and implementation progress
                        – Formal and informal
                        – Ask questions about the BBS process
                                »   How is the process going?
                                »   What are the levels of participation? Is it getting better?
                                »   What behaviors are being recognized?
                                »   What is the Safety Committee targeting for improvement?
                                »   Ask what Safety Committee is planning to do?
                                »   What celebrations are planned?




                                                                                                  15
© Copyright   2006 Quality Safety Edge
Leadership’s Role Exercise

                    Complete the self assessment worksheet
                    Share a successful practice from your facility
                    In your groups, identify things that you might
                     do to improve leadership support




                                            10 minutes

                                                                      16
© Copyright   2006 Quality Safety Edge
#5 Recognize Success

               Use recognition and celebrations to support safety
                efforts
                        – Don’t “dangle the carrot”
                        – Tie to behavior, not reporting
                        – Watch your data
               Safety recognition and awards are programs
                        – Revise regularly
                        – Use to support continuous improvement




                                                                     17
© Copyright   2006 Quality Safety Edge
Recognize Teams and Individuals
                To increase involvement
                        – # of observations (for individuals)
                        – Level of participation (for teams)
                To promote quality observations
                To encourage suggestions and reporting of near
                 misses
                To recognize safety champions




                                                                  18
© Copyright   2006 Quality Safety Edge
Plan Recognition & Celebrations

               Implementation tasks:
                        – Develop criteria for individuals and groups
                        – Identify potential recognition and celebrations
                        – Plan administrative process
                                » How will the Steering Committee determine when the
                                  criteria have been met
                                » Who will be responsible for this tracking




                                                                                       19
© Copyright   2006 Quality Safety Edge
Plan Individual Recognition

               Common criteria:
                        –   First observation
                        –   # of observations
                        –   Conducting a good safety meeting
                        –   Near miss or potential accident reports
                        –   Quality observations
                        –   Safety suggestions
                        –   Off-the-job or home safety
                        –   Other significant safety contribution




                                                                      20
© Copyright   2006 Quality Safety Edge
Plan Individual Recognition

               Awards distributed immediately, in safety
                meetings, or as part of celebration
               Suggested awards
                        –   Quality observations reviewed in safety meetings
                        –   Designer safety glasses
                        –   Personally valuable award
                        –   Educational opportunities (conferences, seminars, etc.)




                                                                                      21
© Copyright   2006 Quality Safety Edge
Sample Recognition Plan


  Level                                  Criteria                       Menu of Celebrations

      1            First observation                         Hard-hat sticker
      2            Five observations                         Designer safety glasses
                                                             Detachable key-ring
                                                             Pocket knife
      3            Conducted 4 obs per month for 1 quarter   T-shirt
                                                             Baseball cap
      4            Sustain 4 obs per month for 1 year        “Safety Champion” jacket
  Other            Quality observation                       Observation reviewed in safety meeting
                                                               and ticket for free lunch in lunchroom




                                                                                                 22
© Copyright   2006 Quality Safety Edge
Plan Team Celebrations

               Suggested criteria:
                        – “Upstream” measures:
                                » # of observations
                                » % participation
                                » Improvement/goal achievement on target behavior
                        – “Outcome” Measures (unannounced):
                                » Improvement in LWC (perhaps TRIR)




                                                                                    23
© Copyright   2006 Quality Safety Edge
Plan Team Celebrations

               Usually involve food for all
               Must communicate the reason for celebration
               Typically include individual recognition




                                                              24
© Copyright   2006 Quality Safety Edge
Sample Celebration Plan


  Level                                  Criteria                         Menu of Celebrations

      1            20% improvement in participation            Breakfast tacos in safety meeting
      2            Sustain 20% improvement for three months    Sausage & egg biscuits in safety meeting
      3            Achieve 90% participation                   Hamburger luncheon
      4            Sustain 90% participation for one quarter   Steak & potato luncheon
      5            Average 90% or better for twelve months     Family picnic w/ barbecue served by mgmt
                                                                                 - or -
                                                               Couples barn dance with live entertainment




                                                                                                   25
© Copyright   2006 Quality Safety Edge
Recognition Exercise

                    Complete the self assessment worksheet
                    Share a successful practice from your facility
                    In your groups, identify things that you might
                     do to improve recognition and celebrations




                                         10 minutes

                                                                      26
© Copyright   2006 Quality Safety Edge
#4 Train Everyone

               Train all employees
                        –   Build support for process
                        –   Enhance observation & feedback skills
                        –   Train observers to be objective & specific
                        –   Provide practice doing & discussing observations
               Observer training typically requires 4-8 hours
               Target educating 20% before starting observations
               Other training and education
                        – Steering Committee
                        – Leadership


                                                                               27
© Copyright   2006 Quality Safety Edge
#3 Create Tailored Checklist

               Create checklists that are specific to your experience
                        – Area specific
                        – Based on your experience
               Use practices rather than behaviors on checklist
                        – “Line of fire”
                        – Works clear of pinch points & hot surfaces
               Discuss “Concerns” not “Unsafe” actions
               Revise when necessary




                                                                         28
© Copyright   2006 Quality Safety Edge
Training & Checklist Exercise

                    Complete the self assessment worksheet
                    Share a successful practice from your facility
                    In your groups, identify things that you might
                     do to improve your training and checklists




                                               10 minutes

                                                                      29
© Copyright   2006 Quality Safety Edge
#2 Ensure Use of Data

               Ensure that your organization is prepared to
                systematically use the observation data
                        – Target specific behaviors for improvement
                        – Create action plans that visibly address both
                          behavioral and facility issues
                        – Communicate these!
               Have a data feedback process




                                                                          30
© Copyright   2006 Quality Safety Edge
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2006 Quality Safety Edge
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                     32
                                  Other
Dig Into Your Data
                  14


                  12


                  10
 # of Con cerns




                   8


                   6


                   4


                   2
                                                                         Comments:
                   0
                       Front end    Maitenance   Shipping and   Other
                                                                         1.   Not using lifting device.
                                                   receiving
                                                                         2.   Lifting device not working properly.
                                                                         3.   Can’t keep up using lifting device.
                                                                         4.   Lifting device difficult to use.




                                                                                                           33
© Copyright              2006 Quality Safety Edge
Action Plans Address Causes

                    Conditions               Action plans address conditions that create risks
                    & Behavior
                       20%




                                             - Feedback & participation support safe practices
                                  Behavior
                                             - Employee learn to recognize hazards
                                    76%      - Action plans address training,
                                               procedures, etc                         34
© Copyright   2006 Quality Safety Edge
Observation Data Exercise

                    Complete the self assessment worksheet
                    Share a successful practice from your facility
                    In your groups, identify things that you might
                     do to improve the use of observation data




                                           10 minutes

                                                                      35
© Copyright   2006 Quality Safety Edge
#1 Involve Employees in Planning



                                 Emphasize planning first,
                                    training second!




                                                             36
© Copyright   2006 Quality Safety Edge
Employee ownership is
                                          KEY to your success!

                         Ownership comes ONLY through meaningful
                                  involvement in planning.




                                                                   37
© Copyright   2006 Quality Safety Edge
Key Concept

                                         Behavioral safety is about
                                             creating a system!

                                            It is not about changing people
                                                             &
                                                  It is not about carrots
                                                      and Band-Aids




                                                                              38
© Copyright   2006 Quality Safety Edge
Additional Information

               Books:
                        – The Values-Based Safety Process (McSween, ‘03)
                        – The Psychology of Safety (Geller, ‘96)
                        – The Behavior-Base Safety Process (Krause, et al, ‘90)


               Behavioral Safety NOW Annual conference
                        – www.behavioralsafetynow.com




                                                                                  39
© Copyright   2006 Quality Safety Edge

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Advanced Topics in Behavior-Based Safety

  • 1. Advanced Topics in Behavior-Based Safety Behavioral Safety Now, 2006 Kansas City, Mo. Terry E. McSween Quality Safety Edge 1 © Copyright 2006 Quality Safety Edge
  • 2. Objectives During this workshop, you will: – Complete a preliminary assessment – Develop a preliminary plan for enhancing your BBS process 2 © Copyright 2006 Quality Safety Edge
  • 3. Our Agenda Introduction – Emergency exits – Who is QSE? Common issues Review BBS basics Best practices and self assessment Q & A 3 © Copyright 2006 Quality Safety Edge
  • 4. Who are we? BBS experience began in 1980 QSE founded in 1990 National Awards – ASSE Scrivener Award, 1994 – OBM Network Outstanding Contribution, 2001 The Values-Based Safety Process – Initial publication in 1995 – 2nd Edition, 2003 Started Behavioral Safety NOW in 1995 4 © Copyright 2006 Quality Safety Edge
  • 5. Common “Barriers”  Active employee resistance  Lack of employee participation and support – After initial implementation – At some time after implementation  Poor management support  Too many initiatives  Too little attention to safety issues/systems 5 © Copyright 2006 Quality Safety Edge
  • 6. The Basics Employee conduct observations of critical behaviors Voluntary No names No discipline Observations announced in advance Includes positives Immediate feedback 6 © Copyright 2006 Quality Safety Edge
  • 7. Thermal Area - Major Refinery Safety Observations vs Number of Accidents 10 80 Safety Observations Started 8/94 9 70 8 60 7 # of Observations # of Accidents 50 6 5 40 4 30 3 20 2 10 1 0 0 n n n v ov 4 5 ct ct ay ay l l ar r ar r g p b g p b Ja ec Ja ec Ju Ju Ju No '9 Ap Ju '9 Ap Ju Au Fe Au Fe Se Se O O M N M M M D D n n Accidents Observations 7 © Copyright 2006 Quality Safety Edge
  • 8. Recordable Accidents at a Refinery Values Based Safety 7 6 5 4 # 3 2 1 0 1991 1992 1993 1994 1995 8 © Copyright 2006 Quality Safety Edge
  • 9. LWC Rate at a Refinery Lost Workday Incident Rates Values-Based Safety 2.5 2 # per 200,000 wk hrs 1.5 1 0.5 0 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Year 9 © Copyright 2006 Quality Safety Edge
  • 10. Average Monthly Participation Percentage of Employees Conducting Observations 90 80 70 60 Percent 50 40 30 20 10 0 2000 2001 2002 2003 2004 YTD 10 © Copyright 2006 Quality Safety Edge
  • 11. Common Opportunities Define the role of leaders Recognize success Train everyone Create tailored checklists Ensure a process for use of data Involvement employees in planning 11 © Copyright 2006 Quality Safety Edge
  • 12. #6 – Define Management Support Train leaders in their role – They must know » How to conduct observation » How to support the process Include all levels in conducting observations! 12 © Copyright 2006 Quality Safety Edge
  • 13. 1999 Leadership & Employee Participation (10 Locations) 80 70 60 50 % Employee 40 Particiption 30 20 10 0 > 80% 60-70% < 40% Leadership Observations 13 © Copyright 2006 Quality Safety Edge
  • 14. Key Leadership Practices 14 © Copyright 2006 Quality Safety Edge
  • 15. Monitor the Process Sample Behaviors: – Review training and implementation progress – Formal and informal – Ask questions about the BBS process » How is the process going? » What are the levels of participation? Is it getting better? » What behaviors are being recognized? » What is the Safety Committee targeting for improvement? » Ask what Safety Committee is planning to do? » What celebrations are planned? 15 © Copyright 2006 Quality Safety Edge
  • 16. Leadership’s Role Exercise Complete the self assessment worksheet Share a successful practice from your facility In your groups, identify things that you might do to improve leadership support 10 minutes 16 © Copyright 2006 Quality Safety Edge
  • 17. #5 Recognize Success Use recognition and celebrations to support safety efforts – Don’t “dangle the carrot” – Tie to behavior, not reporting – Watch your data Safety recognition and awards are programs – Revise regularly – Use to support continuous improvement 17 © Copyright 2006 Quality Safety Edge
  • 18. Recognize Teams and Individuals  To increase involvement – # of observations (for individuals) – Level of participation (for teams)  To promote quality observations  To encourage suggestions and reporting of near misses  To recognize safety champions 18 © Copyright 2006 Quality Safety Edge
  • 19. Plan Recognition & Celebrations Implementation tasks: – Develop criteria for individuals and groups – Identify potential recognition and celebrations – Plan administrative process » How will the Steering Committee determine when the criteria have been met » Who will be responsible for this tracking 19 © Copyright 2006 Quality Safety Edge
  • 20. Plan Individual Recognition Common criteria: – First observation – # of observations – Conducting a good safety meeting – Near miss or potential accident reports – Quality observations – Safety suggestions – Off-the-job or home safety – Other significant safety contribution 20 © Copyright 2006 Quality Safety Edge
  • 21. Plan Individual Recognition Awards distributed immediately, in safety meetings, or as part of celebration Suggested awards – Quality observations reviewed in safety meetings – Designer safety glasses – Personally valuable award – Educational opportunities (conferences, seminars, etc.) 21 © Copyright 2006 Quality Safety Edge
  • 22. Sample Recognition Plan Level Criteria Menu of Celebrations 1 First observation Hard-hat sticker 2 Five observations Designer safety glasses Detachable key-ring Pocket knife 3 Conducted 4 obs per month for 1 quarter T-shirt Baseball cap 4 Sustain 4 obs per month for 1 year “Safety Champion” jacket Other Quality observation Observation reviewed in safety meeting and ticket for free lunch in lunchroom 22 © Copyright 2006 Quality Safety Edge
  • 23. Plan Team Celebrations Suggested criteria: – “Upstream” measures: » # of observations » % participation » Improvement/goal achievement on target behavior – “Outcome” Measures (unannounced): » Improvement in LWC (perhaps TRIR) 23 © Copyright 2006 Quality Safety Edge
  • 24. Plan Team Celebrations Usually involve food for all Must communicate the reason for celebration Typically include individual recognition 24 © Copyright 2006 Quality Safety Edge
  • 25. Sample Celebration Plan Level Criteria Menu of Celebrations 1 20% improvement in participation Breakfast tacos in safety meeting 2 Sustain 20% improvement for three months Sausage & egg biscuits in safety meeting 3 Achieve 90% participation Hamburger luncheon 4 Sustain 90% participation for one quarter Steak & potato luncheon 5 Average 90% or better for twelve months Family picnic w/ barbecue served by mgmt - or - Couples barn dance with live entertainment 25 © Copyright 2006 Quality Safety Edge
  • 26. Recognition Exercise Complete the self assessment worksheet Share a successful practice from your facility In your groups, identify things that you might do to improve recognition and celebrations 10 minutes 26 © Copyright 2006 Quality Safety Edge
  • 27. #4 Train Everyone Train all employees – Build support for process – Enhance observation & feedback skills – Train observers to be objective & specific – Provide practice doing & discussing observations Observer training typically requires 4-8 hours Target educating 20% before starting observations Other training and education – Steering Committee – Leadership 27 © Copyright 2006 Quality Safety Edge
  • 28. #3 Create Tailored Checklist Create checklists that are specific to your experience – Area specific – Based on your experience Use practices rather than behaviors on checklist – “Line of fire” – Works clear of pinch points & hot surfaces Discuss “Concerns” not “Unsafe” actions Revise when necessary 28 © Copyright 2006 Quality Safety Edge
  • 29. Training & Checklist Exercise Complete the self assessment worksheet Share a successful practice from your facility In your groups, identify things that you might do to improve your training and checklists 10 minutes 29 © Copyright 2006 Quality Safety Edge
  • 30. #2 Ensure Use of Data Ensure that your organization is prepared to systematically use the observation data – Target specific behaviors for improvement – Create action plans that visibly address both behavioral and facility issues – Communicate these! Have a data feedback process 30 © Copyright 2006 Quality Safety Edge
  • 31. © Copyright Bo dy m ec h: re a # of Concerns 2006 Quality Safety Edge ch in g, P pu ro C llin 0 100 150 200 250 50 le pe rg g, ar et lo c U of pi ve se s/ an E nc h ha rg d o/ po nd co r in nd e pe ts iti ti t , on i ve etc of m to ot B ol io od H s y ea an n m ri n d ec g ... h: pr lif ot ti n ec C g ti o le or n P ar ca re of rry ca “li in ut ne g io of ns fir fo e L o r we ” ca at ti o he n r of to ol s Primary Tool – Pareto Diagram 31
  • 32. B od y m e ch :r © Copyright ea c # of C onc erns hi ng P ,p ro ul C p 50 100 150 200 250 lin 0 le er a gl g, e ro ov tc U fp es se in a E c /h nd rg h an po d co o/r e in nd pe ts it tit ,e io iv tc n e o m ft ot B oo io o H ls n dy e an m ar d e c ing ... h: p lif ro te 2006 Quality Safety Edge tin C g ct io o n le rc P ar ar re of ry ca “ li in ut ne g io of ns fi fo re r ” Lo w c a ea ti th on er o ft oo ls # of Concerns 0 2 4 6 8 10 12 14 Front end Maitenance receiving Shipping and Repeated Pareto Diagram 32 Other
  • 33. Dig Into Your Data 14 12 10 # of Con cerns 8 6 4 2 Comments: 0 Front end Maitenance Shipping and Other 1. Not using lifting device. receiving 2. Lifting device not working properly. 3. Can’t keep up using lifting device. 4. Lifting device difficult to use. 33 © Copyright 2006 Quality Safety Edge
  • 34. Action Plans Address Causes Conditions Action plans address conditions that create risks & Behavior 20% - Feedback & participation support safe practices Behavior - Employee learn to recognize hazards 76% - Action plans address training, procedures, etc 34 © Copyright 2006 Quality Safety Edge
  • 35. Observation Data Exercise Complete the self assessment worksheet Share a successful practice from your facility In your groups, identify things that you might do to improve the use of observation data 10 minutes 35 © Copyright 2006 Quality Safety Edge
  • 36. #1 Involve Employees in Planning Emphasize planning first, training second! 36 © Copyright 2006 Quality Safety Edge
  • 37. Employee ownership is KEY to your success! Ownership comes ONLY through meaningful involvement in planning. 37 © Copyright 2006 Quality Safety Edge
  • 38. Key Concept Behavioral safety is about creating a system! It is not about changing people & It is not about carrots and Band-Aids 38 © Copyright 2006 Quality Safety Edge
  • 39. Additional Information Books: – The Values-Based Safety Process (McSween, ‘03) – The Psychology of Safety (Geller, ‘96) – The Behavior-Base Safety Process (Krause, et al, ‘90) Behavioral Safety NOW Annual conference – www.behavioralsafetynow.com 39 © Copyright 2006 Quality Safety Edge