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Electrical Safety
 Basic Principles of Electricity
 Alternating Current
 Basic Electric Circuits
 Safe Working Practices
 Maintenance
What is electricity ?
 A source of Energy
 Essential to modern life
 Extremely Dangerous

Cannot be seen or smelt
 About 10–12 Fatalities at Work per Year
Electric Current
 A flow of electrons !
 Certain materials ‘conduct’ better than
others
Electric current
 Conductors
 Metals such as copper, silver, gold and
aluminium.
 Loose electrons in abundance so charge
can be transferred easily
 Copper very common on cost basis
Electric current
 Summary
 Movement of electrons
 Best in soft metals
 Measured in Amperes or Amps
 Symbolised by ‘A’

i.e. a 13A fuse
Potential Difference
 Charge on an object
 Measured with respect to earth
 Also known as Pressure
 Water Analogy
 Horizontal pipe – water does not flow
 Raise one end – water flows out
 A pressure difference exists
Potential Difference
 Raising pipe created a pressure
difference
 Raising electric charge has same effect
only electric current will flow
 Amount of current that flows dependant
on conductor (…more water could flow
in a bigger pipe…)
Potential Difference
 Summary
 Difference of charge between two objects
 Causes a current to flow

(water analogy)
 Measured in Volts
 Symbol ‘V’

i.e. 230V
Conductors and Insulators
 Conductors conduct electricity
 Insulators don’t
 Metals conduct
 Wood, plastic, air, oil and rigid glass do
not conduct electricity (most of the time)
Resistance
 Back to the water pipe again!
 A larger diameter pipe allows more water
to flow than a smaller one
 If a small diameter section of pipe is
inserted into the large pipe the flow of
water is restricted
 Some materials conduct electricity
better than others (atomic structure
different)
Resistance
 Small diameter wires (conductors) allow
less electricity to flow than in similar
bigger diameter wires
 The ease by which a material conducts
electricity is known as resistance
Relationships
 Electric Current - Amperes
 Potential Difference – Voltage
 Electrical Resistance
 All above are related to each other
Ohms Law
French physicist Ohm studied
V
I R
the relationship between
Potential difference (V),
Amperes, and Resistance.
His findings became known as Ohms Law
Where V = I * R, I = V / R & R = V / I
Sources of power
 Battery DC
 Mains Supply
 Portable Generators
 Solar panels
UK Electricity Supply System
 Electricity supplied to factories, offices
and homes at 230 volts
 Large factories at 11000 volts or above
 Supply has alternating current (a.c.)
 Alternates at (frequency) of 50 cycles
per second (50 Hertz or Hz)
Power
 When current flows energy is
transmitted and usually consumed by a
load
 Examples – heaters, lights, motion
 Such devices must consume electricity
because we have to pay for it!
Power
 Power = Volts X Amps (work done)
 Measured in Watts (W)
 Example – 2300 Watt electric kettle
 Also referred to as 2.3 kilowatt (kW)
Summary
 Amps, Volts, Ohms
 Power
Effect of electricity on human
body
 Burns
 Surface
 Deep tissue
 Electric Shock
 Muscular Contraction
 Asphyxia
 Respiratory Arrest
 Ventricular Fibrillation
Ventricular Fibrillation
 Factors are Current / Time &
Physiological Structure of body
 Can occur at 30mA (0.03 A)
 Causes heart to ‘flutter’
 Muscle cannot open / close properly
 Does not pump
 Lack of oxygen to brain - DEATH
Electric shock
 0.5mA – 6mA tingling sensation
‘Threshold of perception.’
 10mA – 16mA muscular contraction
sets ‘Threshold of danger’
 30mA – 60mA & above prolonged
exposure can be FATAL
 Death can occur in a fraction of a
second
IEC 479 curves
IEC 479 Curves
For info only
IEC 479 curves
 Zone 1 - No danger
 Zone 2 - Usually No effects
 Zone 3 – Reversible damage, no
fibrillation, breathing difficulties
 Zone 4

5% chance of fibrillation C1- C2

50% chance of fibrillation after C3
For info only
Electric Shock - Treatment
 Isolate supply immediately – Dial 999
 If you cannot isolate DO NOT attempt to
touch casualty
 Physically remove victim using non-
conducting implements
 Check for pulse / breathing, give
artificial respiration if necessary
Electrical circuits
 Consist of

Power Source

Connecting cables

Electrical equipment (energy converter)
Electrical circuits - Earthing
 Very important for safety !
 Prevents conducting parts of equipment
(ie. metal frames or lids), which do not
normally conduct electricity from
becoming live during faults.
No earthing of equipment
 No bonding
 Person can receive
an electric shock if
equipment becomes
faulty
Equipment bonded together
 All equipment
bonded together
 No potential
(voltage) difference
between live casing
and handrail
 If case becomes live
fuse should blow
 Equipotential Bonding
Fuses and RCD’s
 Fuses
 essential for safety, will cut off supply at a certain
current level i.e. 13A, 5A, 3A mains supply fuse
 Fuse has a ‘fuseable’ wire element which heats up
when current flows
 Excessive current = excessive heat & wire melts
preventing current flow
 RCD’s
 Residual current device
 Compares current in Live & Neutral if different and
above a certain value supply switched off
Work on Electrical Equipment
 Always ISOLATE supply

Switch off using a device that will create an air
gap that should not fail

Lock off where possible to prevent inadvertent
switching ON whilst work taking place

Always test conductors in a reliable way before
touching (ie. test the test device before and
after use!)
 Permit to work may be required for
higher voltage or complex installations
Safe values of Voltage
 55 VAC systems have not caused
anybody to be electrocuted
 Often referred to as a 110VAC centre
tapped earth supply (CTE) yellow
coloured equipment
 Less than 120 VDC considered to be
safe
Double Insulation
 Lots of portable equipment is Double
Insulated
 Extra layer of insulating material over
live conductors to prevent exposure of
conductors
 Can mean that an earth conductor is
not required – risk reduced by additional
insulation.
Electrical Fires / Arcs / Explosions
 Fires
 Overheating, arcing & sparking
 Arcs
 Generated during faults / flashover (Lightning)
 Very high temperatures / causing burns
 Explosions
 Flammable substances give off vapours
 Electrical sparks can ignite (ie. domestic light switch)
Electrical equipment selection
 Must be suitable for environment

Wet, dusty, flammable gases, mechanical
strength, corrosive atmospheres (maggot
farms)

Must be maintained in good condition

Failure to select suitable equipment and
maintain it often results in incidents at a later
date
Maintenance of Portable Electrical
Equipment
 Many accidents result from 230 volt
portable equipment
 Pressure Washers / Vacuum Cleaners
 Resulting from
 Incorrect selection
 Inadequate maintenance / poor repairs
 Most important checks are easy to do !
Maintenance of Portable Electrical
Equipment
 Visual Inspection

Check flexible mains cable for damage to
insulation

If insulation is damaged – REPLACE

DO NOT wrap conductors together and tape up

So called ‘Electrical Insulation Tape’ will not
provide a sufficient barrier between you and a
potentially fatal electric shock – as has been
proven on many occasions
Maintenance of Portable Electrical
Equipment
 Plug

Check that only the outer insulation has been
clamped / gripped. Clamping inner conductor
insulation will potentially lead to exposure of
live terminals.

Is fuse correct rating (Instructions should
advise correct current value – DO NOT use a
nail)

Check that all 3 pins are present and in good
condition
Maintenance of Portable Electrical
Equipment
 Testing

Only by a competent person

Earth bond test

Insulation test

On-load test
 Guidance – HSE HS(G) 107 (£5)
‘Maintaining portable and transportable electrical equipment’
The Law
 Health & Safety at Work etc Act 1974
 Electricity at Work Regulations 1989
 Require
 Safe construction, maintenance & work systems
 Capability,Environments,Insulation, Earthing,
Connections, Fusing, Isolation, Making dead, Live
working, Working Space, Competence.
 Covers ALL aspects at ALL voltages.

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Electrical Safety Guide: Essential Principles and Safe Practices

  • 1. Electrical Safety  Basic Principles of Electricity  Alternating Current  Basic Electric Circuits  Safe Working Practices  Maintenance
  • 2. What is electricity ?  A source of Energy  Essential to modern life  Extremely Dangerous  Cannot be seen or smelt  About 10–12 Fatalities at Work per Year
  • 3. Electric Current  A flow of electrons !  Certain materials ‘conduct’ better than others
  • 4. Electric current  Conductors  Metals such as copper, silver, gold and aluminium.  Loose electrons in abundance so charge can be transferred easily  Copper very common on cost basis
  • 5. Electric current  Summary  Movement of electrons  Best in soft metals  Measured in Amperes or Amps  Symbolised by ‘A’  i.e. a 13A fuse
  • 6. Potential Difference  Charge on an object  Measured with respect to earth  Also known as Pressure  Water Analogy  Horizontal pipe – water does not flow  Raise one end – water flows out  A pressure difference exists
  • 7. Potential Difference  Raising pipe created a pressure difference  Raising electric charge has same effect only electric current will flow  Amount of current that flows dependant on conductor (…more water could flow in a bigger pipe…)
  • 8. Potential Difference  Summary  Difference of charge between two objects  Causes a current to flow  (water analogy)  Measured in Volts  Symbol ‘V’  i.e. 230V
  • 9. Conductors and Insulators  Conductors conduct electricity  Insulators don’t  Metals conduct  Wood, plastic, air, oil and rigid glass do not conduct electricity (most of the time)
  • 10. Resistance  Back to the water pipe again!  A larger diameter pipe allows more water to flow than a smaller one  If a small diameter section of pipe is inserted into the large pipe the flow of water is restricted  Some materials conduct electricity better than others (atomic structure different)
  • 11. Resistance  Small diameter wires (conductors) allow less electricity to flow than in similar bigger diameter wires  The ease by which a material conducts electricity is known as resistance
  • 12. Relationships  Electric Current - Amperes  Potential Difference – Voltage  Electrical Resistance  All above are related to each other
  • 13. Ohms Law French physicist Ohm studied V I R the relationship between Potential difference (V), Amperes, and Resistance. His findings became known as Ohms Law Where V = I * R, I = V / R & R = V / I
  • 14. Sources of power  Battery DC  Mains Supply  Portable Generators  Solar panels
  • 15. UK Electricity Supply System  Electricity supplied to factories, offices and homes at 230 volts  Large factories at 11000 volts or above  Supply has alternating current (a.c.)  Alternates at (frequency) of 50 cycles per second (50 Hertz or Hz)
  • 16. Power  When current flows energy is transmitted and usually consumed by a load  Examples – heaters, lights, motion  Such devices must consume electricity because we have to pay for it!
  • 17. Power  Power = Volts X Amps (work done)  Measured in Watts (W)  Example – 2300 Watt electric kettle  Also referred to as 2.3 kilowatt (kW)
  • 18. Summary  Amps, Volts, Ohms  Power
  • 19. Effect of electricity on human body  Burns  Surface  Deep tissue  Electric Shock  Muscular Contraction  Asphyxia  Respiratory Arrest  Ventricular Fibrillation
  • 20. Ventricular Fibrillation  Factors are Current / Time & Physiological Structure of body  Can occur at 30mA (0.03 A)  Causes heart to ‘flutter’  Muscle cannot open / close properly  Does not pump  Lack of oxygen to brain - DEATH
  • 21. Electric shock  0.5mA – 6mA tingling sensation ‘Threshold of perception.’  10mA – 16mA muscular contraction sets ‘Threshold of danger’  30mA – 60mA & above prolonged exposure can be FATAL  Death can occur in a fraction of a second
  • 22. IEC 479 curves IEC 479 Curves For info only
  • 23. IEC 479 curves  Zone 1 - No danger  Zone 2 - Usually No effects  Zone 3 – Reversible damage, no fibrillation, breathing difficulties  Zone 4  5% chance of fibrillation C1- C2  50% chance of fibrillation after C3 For info only
  • 24. Electric Shock - Treatment  Isolate supply immediately – Dial 999  If you cannot isolate DO NOT attempt to touch casualty  Physically remove victim using non- conducting implements  Check for pulse / breathing, give artificial respiration if necessary
  • 25. Electrical circuits  Consist of  Power Source  Connecting cables  Electrical equipment (energy converter)
  • 26. Electrical circuits - Earthing  Very important for safety !  Prevents conducting parts of equipment (ie. metal frames or lids), which do not normally conduct electricity from becoming live during faults.
  • 27. No earthing of equipment  No bonding  Person can receive an electric shock if equipment becomes faulty
  • 28. Equipment bonded together  All equipment bonded together  No potential (voltage) difference between live casing and handrail  If case becomes live fuse should blow  Equipotential Bonding
  • 29. Fuses and RCD’s  Fuses  essential for safety, will cut off supply at a certain current level i.e. 13A, 5A, 3A mains supply fuse  Fuse has a ‘fuseable’ wire element which heats up when current flows  Excessive current = excessive heat & wire melts preventing current flow  RCD’s  Residual current device  Compares current in Live & Neutral if different and above a certain value supply switched off
  • 30. Work on Electrical Equipment  Always ISOLATE supply  Switch off using a device that will create an air gap that should not fail  Lock off where possible to prevent inadvertent switching ON whilst work taking place  Always test conductors in a reliable way before touching (ie. test the test device before and after use!)  Permit to work may be required for higher voltage or complex installations
  • 31. Safe values of Voltage  55 VAC systems have not caused anybody to be electrocuted  Often referred to as a 110VAC centre tapped earth supply (CTE) yellow coloured equipment  Less than 120 VDC considered to be safe
  • 32. Double Insulation  Lots of portable equipment is Double Insulated  Extra layer of insulating material over live conductors to prevent exposure of conductors  Can mean that an earth conductor is not required – risk reduced by additional insulation.
  • 33. Electrical Fires / Arcs / Explosions  Fires  Overheating, arcing & sparking  Arcs  Generated during faults / flashover (Lightning)  Very high temperatures / causing burns  Explosions  Flammable substances give off vapours  Electrical sparks can ignite (ie. domestic light switch)
  • 34. Electrical equipment selection  Must be suitable for environment  Wet, dusty, flammable gases, mechanical strength, corrosive atmospheres (maggot farms)  Must be maintained in good condition  Failure to select suitable equipment and maintain it often results in incidents at a later date
  • 35. Maintenance of Portable Electrical Equipment  Many accidents result from 230 volt portable equipment  Pressure Washers / Vacuum Cleaners  Resulting from  Incorrect selection  Inadequate maintenance / poor repairs  Most important checks are easy to do !
  • 36. Maintenance of Portable Electrical Equipment  Visual Inspection  Check flexible mains cable for damage to insulation  If insulation is damaged – REPLACE  DO NOT wrap conductors together and tape up  So called ‘Electrical Insulation Tape’ will not provide a sufficient barrier between you and a potentially fatal electric shock – as has been proven on many occasions
  • 37. Maintenance of Portable Electrical Equipment  Plug  Check that only the outer insulation has been clamped / gripped. Clamping inner conductor insulation will potentially lead to exposure of live terminals.  Is fuse correct rating (Instructions should advise correct current value – DO NOT use a nail)  Check that all 3 pins are present and in good condition
  • 38. Maintenance of Portable Electrical Equipment  Testing  Only by a competent person  Earth bond test  Insulation test  On-load test  Guidance – HSE HS(G) 107 (£5) ‘Maintaining portable and transportable electrical equipment’
  • 39. The Law  Health & Safety at Work etc Act 1974  Electricity at Work Regulations 1989  Require  Safe construction, maintenance & work systems  Capability,Environments,Insulation, Earthing, Connections, Fusing, Isolation, Making dead, Live working, Working Space, Competence.  Covers ALL aspects at ALL voltages.