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Insulated Gate Bipolar Transistors (IGBTs)




                         MANGAL DAS
                           M.TECH
                             VST
                    SHIV NADAR UNIVERSITY




Copyright © by John Wiley & Sons 2003         1
Outline
                      •   Why we need IGBT?
                      • Physical operation
                      • Construction and I-V characteristics
                      • SPICE simulation models




Copyright © by John Wiley & Sons 2003                          2
*Turn Off time
BJT     *Lower conduction losses
        *Larger blocking voltage
                                                *Turn on time
                                                    small
                                                                 MOSFET




                                         IGBT
 Copyright © by John Wiley & Sons 2003                                    3
Multi-cell Structure of IGBT

• IGBT = insulated gate bipolar transistor.
                                  contact to source
                    emitter
                                    diffusion
                    conductor
    field
    oxide




                                                                               gate
                                                                               oxide

                                                                           gate
                                                                           width
                      N+        N+                    N+       N+
                           P                               P
                                          N-
                                                                     buffer layer
                                         N+                         (not essential)

                                         P+                            collector
                                                                     metallization
    gate
    conductor

      Copyright © by John Wiley & Sons 2003                                            4
Cross-section Of IGBT




   • Cell structure similar to power MOSFET cell.
   • P-region at collector end unique feature of IGBT compared to MOSFET.
   • Punch-through (PT) IGBT - N+ buffer layer present.
   • Non-punch-through (NPT) IGBT - N+ buffer layer absent.

Copyright © by John Wiley & Sons 2003                                       5
Blocking (Off) State Operation of IGBT
                                                                                                            gate
                                                                    emitter
      SiO
          2                                         +                                 +
          J                                    N                                  N
           3                                                    P
                                                                                  Ls
         J
          2
                                                              N-                Drift layer
                                                                +
                                                              N               Buffer layer

                                                              P+

            J - Unique feature of IGBT                              collector                 Buffer layer
             1                                                                                (not essential)
                                                        Parasitic thyristor


• •Blocking :state operation - Vcreated GE(th)
   Vgs<Vth No inversion layer
                                  GE < V                  • Wit h N+ buffer lay er, junct ion J1 has
                                            -
• •Junction Jlayer is created along J2 ,which expands as Vgs increases.
    Depletion 2 extends principally in to n drift             small breakdownv olt age and t hus IGBT
  •In ‘NONsince the THROUGH’ region is purposely has litlargerev erse voltage
    Region, PUNCH p-type body no buffer layer is present so t le reverse blocking capabilit y -
    Doped much more heavily than drift region.
                                                              ant i-sy mmet ric IGBT
• blocking capacity. Drift region is large enough to
   The thickness of
    Accommodate the depletion layer.
  •In ‘PUNCH THROUGH ’ buffer layer is present shorter drift region, speeds up dev ice t urn-off
                                                                            which lower
    This type of IGBT is called as symmetrical IGBT. • Buffer lay er
  on-state losses but reverse voltage blocking capacity will be low.


            Copyright © by John Wiley & Sons 2003                                                                  6
IGBT On-state Operation
                                                                                               gate
                                                             emitter

                                            +                              +
                                        N                              N


                                                    P

                                   lateral (spreading)                     -
                                                                       N
                                      resistance
                                                         +
                                                   N

                +   +   +   +                       P+                         +   +   +   +

                                                             collector




•Vgs>Vth , Channel is shorting Body-Drain-Drift regions.
•P+ inject holes in to N+ region
•Holes moves towards body region along a random path .
•Many holes will attracted by emitter metallization.
•Some holes recombines with electrons.



Copyright © by John Wiley & Sons 2003                                                                 7
Approximate Equivalent Circuits for IGBTs

                                                             Conduction path resulting               collector
    drift region
    resistance                                               in thyristor turn-on (IGBT
                                        V                    latchup) if current in this
                                            J1
                         V                                   path is too large
                             drift




gate
                     I R                                   gate
                      C channel



                                                           Principal
                                                           (desired)                                      Body region
                                                           path of                                        spreading
                                                                                                          resistance
• Approximate equivalent circuit for                       collector
       IGBT valid for normal operating                     current                         emitter
       conditions.
                                                                       • IGBT equivalent circuit showing
•       V CE( on) = V J1 + V drif t + I C Rchannel                     transistors comprising the parasitic
                                                                       thyristor.
                   Copyright © by John Wiley & Sons 2003                                                            8
IGBT I-V Characteristics and Circuit Symbols
                                             increasing V
                         i                                         GE                          i
                             C                                                                     C
                                                         v
                                                             GE4
• No Buffer Layer
                                                     v GE3
  VRM - BV
           CES                                                                                                     v
                                                     v                                             V                   GE
• With Buffer Layer                                      GE2                                        GE(th)
                                                    v GE1
     V -0
      RM                                                                                 • Transfer curve
                                                                               v
                                                                                   CE
          V                                                             BV
              RM   • Output characteristics
                            Vth                                              CES

                    drain                                                                              collector



                                                                                        gate
        gate                         • N-channel IGBT circuit symbols

                    source
                                                                                                       emitter

          Copyright © by John Wiley & Sons 2003                                                                        9
Development of Spice IGBT Model




• Nonlinear capacitors Cdsj and Ccer due to N-P junction depletion layer.                    • Reference - "An
                                                                                             Experimentally Verified
•   Nonlinear capacitor Cebj + Cebd due to P+N+ junction                                     IGBT Model
                                                                                             Implemented in the
•   MOSFET and PNP BJT are intrinsic (no parasitics) devices                                 SABER Circuit
                                                                                             Simulator", Allen R.
•   Nonlinear resistor Rb due to conductivity modulation of N - drain drift region of        Hefner, Jr. and Daniel
    MOSFET portion.                                                                          M. Diebolt, IEEE Trans.
                                                                                             on Power Electronics,
•   Nonlinear capacitor Cgdj due to depletion region of drain-body junction (N -P junction). Vol. 9, No. 5, pp. 532-
                                                                                             542, (Sept., 1994)
•   Circuit model assumes that latchup does not occur and parasitic thyristor does not turn.


           Copyright © by John Wiley & Sons 2003                                                                10
Parameter Estimation for Spice IGBT Model
  • Built-in IGBT model requires nine parameter values.
       • Parameters described in Help files of Parts utility program.


  • Parts utility program guides users through parameter estimation process.
       • IGBT specification sheets provided by manufacturer provide sufficient
       informaiton for general purpose simulations.
       • Detailed accurate simulations, for example device dissipation studies, may
       require the user to carefully characterize the selected IGBTs.


                                                 Drain

                                  Cebj +
                 Cgdj             Cebd                      • Built-in     model does not model
                                                     Ccer      ultrafast IGBTs with buffer  layers
        Coxd                       Rb                       (punch-through IGBTs) or       reverse
Gate                             Cdsj                       free-wheeling diodes.
         Cm +
         Coxs
                                        Source
         Copyright © by John Wiley & Sons 2003                                                 11
Application

•   Current rating of single IGBT can be up to 1200 volts,400Amps.
•   Frequency of operation:20Khz.
•   It is useful for medium power applications
     • Ac and DC motor drives.

     • Solid state relays

     •     High frequency signal choppers.(not preferred)




         Copyright © by John Wiley & Sons 2003                       12
THANK YOU




Copyright © by John Wiley & Sons 2003     13

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Insulated gate bipolar transistor

  • 1. Insulated Gate Bipolar Transistors (IGBTs) MANGAL DAS M.TECH VST SHIV NADAR UNIVERSITY Copyright © by John Wiley & Sons 2003 1
  • 2. Outline • Why we need IGBT? • Physical operation • Construction and I-V characteristics • SPICE simulation models Copyright © by John Wiley & Sons 2003 2
  • 3. *Turn Off time BJT *Lower conduction losses *Larger blocking voltage *Turn on time small MOSFET IGBT Copyright © by John Wiley & Sons 2003 3
  • 4. Multi-cell Structure of IGBT • IGBT = insulated gate bipolar transistor. contact to source emitter diffusion conductor field oxide gate oxide gate width N+ N+ N+ N+ P P N- buffer layer N+ (not essential) P+ collector metallization gate conductor Copyright © by John Wiley & Sons 2003 4
  • 5. Cross-section Of IGBT • Cell structure similar to power MOSFET cell. • P-region at collector end unique feature of IGBT compared to MOSFET. • Punch-through (PT) IGBT - N+ buffer layer present. • Non-punch-through (NPT) IGBT - N+ buffer layer absent. Copyright © by John Wiley & Sons 2003 5
  • 6. Blocking (Off) State Operation of IGBT gate emitter SiO 2 + + J N N 3 P Ls J 2 N- Drift layer + N Buffer layer P+ J - Unique feature of IGBT collector Buffer layer 1 (not essential) Parasitic thyristor • •Blocking :state operation - Vcreated GE(th) Vgs<Vth No inversion layer GE < V • Wit h N+ buffer lay er, junct ion J1 has - • •Junction Jlayer is created along J2 ,which expands as Vgs increases. Depletion 2 extends principally in to n drift small breakdownv olt age and t hus IGBT •In ‘NONsince the THROUGH’ region is purposely has litlargerev erse voltage Region, PUNCH p-type body no buffer layer is present so t le reverse blocking capabilit y - Doped much more heavily than drift region. ant i-sy mmet ric IGBT • blocking capacity. Drift region is large enough to The thickness of Accommodate the depletion layer. •In ‘PUNCH THROUGH ’ buffer layer is present shorter drift region, speeds up dev ice t urn-off which lower This type of IGBT is called as symmetrical IGBT. • Buffer lay er on-state losses but reverse voltage blocking capacity will be low. Copyright © by John Wiley & Sons 2003 6
  • 7. IGBT On-state Operation gate emitter + + N N P lateral (spreading) - N resistance + N + + + + P+ + + + + collector •Vgs>Vth , Channel is shorting Body-Drain-Drift regions. •P+ inject holes in to N+ region •Holes moves towards body region along a random path . •Many holes will attracted by emitter metallization. •Some holes recombines with electrons. Copyright © by John Wiley & Sons 2003 7
  • 8. Approximate Equivalent Circuits for IGBTs Conduction path resulting collector drift region resistance in thyristor turn-on (IGBT V latchup) if current in this J1 V path is too large drift gate I R gate C channel Principal (desired) Body region path of spreading resistance • Approximate equivalent circuit for collector IGBT valid for normal operating current emitter conditions. • IGBT equivalent circuit showing • V CE( on) = V J1 + V drif t + I C Rchannel transistors comprising the parasitic thyristor. Copyright © by John Wiley & Sons 2003 8
  • 9. IGBT I-V Characteristics and Circuit Symbols increasing V i GE i C C v GE4 • No Buffer Layer v GE3 VRM - BV CES v v V GE • With Buffer Layer GE2 GE(th) v GE1 V -0 RM • Transfer curve v CE V BV RM • Output characteristics Vth CES drain collector gate gate • N-channel IGBT circuit symbols source emitter Copyright © by John Wiley & Sons 2003 9
  • 10. Development of Spice IGBT Model • Nonlinear capacitors Cdsj and Ccer due to N-P junction depletion layer. • Reference - "An Experimentally Verified • Nonlinear capacitor Cebj + Cebd due to P+N+ junction IGBT Model Implemented in the • MOSFET and PNP BJT are intrinsic (no parasitics) devices SABER Circuit Simulator", Allen R. • Nonlinear resistor Rb due to conductivity modulation of N - drain drift region of Hefner, Jr. and Daniel MOSFET portion. M. Diebolt, IEEE Trans. on Power Electronics, • Nonlinear capacitor Cgdj due to depletion region of drain-body junction (N -P junction). Vol. 9, No. 5, pp. 532- 542, (Sept., 1994) • Circuit model assumes that latchup does not occur and parasitic thyristor does not turn. Copyright © by John Wiley & Sons 2003 10
  • 11. Parameter Estimation for Spice IGBT Model • Built-in IGBT model requires nine parameter values. • Parameters described in Help files of Parts utility program. • Parts utility program guides users through parameter estimation process. • IGBT specification sheets provided by manufacturer provide sufficient informaiton for general purpose simulations. • Detailed accurate simulations, for example device dissipation studies, may require the user to carefully characterize the selected IGBTs. Drain Cebj + Cgdj Cebd • Built-in model does not model Ccer ultrafast IGBTs with buffer layers Coxd Rb (punch-through IGBTs) or reverse Gate Cdsj free-wheeling diodes. Cm + Coxs Source Copyright © by John Wiley & Sons 2003 11
  • 12. Application • Current rating of single IGBT can be up to 1200 volts,400Amps. • Frequency of operation:20Khz. • It is useful for medium power applications • Ac and DC motor drives. • Solid state relays • High frequency signal choppers.(not preferred) Copyright © by John Wiley & Sons 2003 12
  • 13. THANK YOU Copyright © by John Wiley & Sons 2003 13