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                     Materials and
              3. Materials and Their Characteristics: Overview


                                                              3.1  Basic Features of Materials .................... 96
 In its most general context, the term mater-
                                                                   3.1.1 Nature of Materials....................... 96
 ials measurements denotes principles, techniques
                                                                   3.1.2 Types of Materials ........................ 97
 and operations to distinguish qualitatively and
                                                                   3.1.3 Scale of Materials ......................... 99
 to determine quantitatively the characteristics                   3.1.4 Processing of Materials ................. 99
 of materials. As materials comprise all natu-                     3.1.5 Properties of Materials .................. 99
 ral and synthetic substances and constitute the                   3.1.6 Application of Materials ................ 100
 physical matter of products and systems, such




                                                                                                                                  Part A 3
                                                              3.2 Classification of Materials
 as
                                                                   Characterization Methods...................... 101
 •   machines, devices, commodities                           References .................................................. 102
 •   power plants and energy supplies
 •   means of habitation, transport, and commu-
                                                               the science of measurement, are outlined, in
     nication,
                                                               this chapter an overview on the basic features of
 it is clear that materials characterization methods           materials is given as a basis for the classification of
 have a wide scope and impact for science, tech-               the various methods used to characterize materials
 nology, the economy and society. Whereas in the               by analysis, measurement, testing, modelling and
 preceding chapters the principles of metrology,               simulation.




Materials measurements are aimed at characterizing the             Generally speaking, measurement begins with a def-
features of materials quantitatively; this is often closely   inition of the measurand, the quantity that is to be
related to the analysis, modelling and simulation, and        measured [3.2], and it always involves a comparison of
the qualitative characterization of materials through test-   the measurand with a known quantity of the same kind.
ing [3.1], see Fig. 3.1.                                      Whereas the general metrological system is based on the



     Measurement                                 Materials                             Testing

     Set of operations                           Natural or synthetic                  Technical procedure
     for the purpose of                          substances;                           consisting of the
     determining the value                       physical matter of                    determination of attributes,
     of a quantity                               products                              in accordance with a
                                                                                       specified procedure



                                                  Result of
                            analysis, measurement, testing, modelling, simulation:
                                       characterization of materials by
                                          quantities and attributes

Fig. 3.1 Scheme for the characterization of materials
96           Part A   The Materials Measurement System



                      well-defined SI-Units (see Chapt. 1 of this handbook),        or thermal conductivity; some are Boolean, such as the
                      for materials there is a broad spectrum of “material mea-    ability to be recycled; some, like resistance to corrosion,
                      surands”. This is due to the variety of materials, their     may be expressed as a ranking (poor, adequate, good,
                      intrinsic chemical and physical nature, and the many at-     for instance) and some can only be captured with text
                      tributes, which are related to materials with respect to     and images [3.3]. As a background for the materials
                      composition, structure, scale, synthesis, properties and     measurement system and the classification of mater-
                      applications. Some of these attributes can be expressed      ials characterization methods, in this chapter the basic
                      – in a metrological sense – as numbers, like density         features of materials are briefly reviewed.


                      3.1 Basic Features of Materials
                      Materials can be of natural origin or synthetically          •          Metallic bonds occur between elements with low
Part A 3.1




                      processed and manufactured. According to their chem-                    electron-negativities, so that the electrons are only
                      ical nature they are broadly grouped traditionally                      loosely attracted to the ionic nuclei. A metal is
                      into inorganic and organic materials. Their physical                    thought of as a set of positively charged ions em-
                      structure can be crystalline, or amorphous. Compos-                     bedded in an electron sea.
                      ites are combinations of materials assembled together        •          Van der Waals bonds are due to the different inter-
                      to obtain properties superior to those of their sin-                    nal electronic polarities between adjacent atoms or
                      gle constituents. Composites are classified according                    molecules leading to weak (secondary) electrostatic
                      to the nature of their matrix: metal, ceramic or                        dipole bonding forces.
                      polymer composites, often designated MMCs, CMCs
                      and PMCs, respectively. Figure 3.2 illustrates with          Materials Spatial Atomic Structure. The amorphous or
                      characteristic examples the spectrum of materials be-        crystalline arrangement of atoms (or molecules) in crys-
                      tween the categories natural, synthetic, inorganic, and      talline structures is characterized by unit cells which are
                      organic.                                                     the fundamental building blocks or modules repeated
                                                                                   many times in space within a crystal.
                      3.1.1 Nature of Materials
                                                                                   Grains. Crystallites made up of identical unit cells re-
                      From the view of materials science [3.4], the fundamen-      peated in space, separated by grain boundaries.
                      tal features of a solid material are described as follows.
                                                                                   Phases. Homogeneous aggregations of matter with re-
                      Materials Atomic Nature. The atomic elements of the          spect to chemical composition and uniform crystal
                      periodic table which constitute the chemical composi-
                      tion of a material.

                      Materials Atomic Bonding. The type of cohesive elec-                                    Natural
                      tronic interactions between the atoms (or molecules) in
                      a material, empirically categorised into the following                       Minerals                 Wood
                      basic classes:                                                                                        Paper

                      •
                                                                                       Inorganic




                                                                                                                                      Organic




                          Ionic bonds form between chemical elements                                       Composites
                          with very different electron-negativity (tendency                                MMC, CMC,
                          to gain electrons), resulting in electron transfer                                 PMC
                          and the formation of anions and cations. Bond-
                          ing occurs through electrostatic forces between the                      Metals
                          ions.                                                                    Ceramics               Polymers
                      •   Covalent bonds form between elements that have
                          similar electron-negativities, the electrons are lo-                                Synthetic
                          calised and shared equally between the atoms,
                          leading to spatially directed angular bonds.             Fig. 3.2 Classification of materials
Materials and Their Characteristics: Overview   3.1 Basic Features of Materials   97



structure: grains composed of the same unit cells are          for the good ductility and formability of metals. Met-
the same phase.                                                als and metallic alloys are the most important group
                                                               of the so-called structural materials (see below) whose
Lattice Defects. Deviations of an ideal crystal structure:     special features for engineering applications are their
                                                               mechanical properties, e.g. strength and toughness.
•   Point defects or missing atoms: vacancies
•   Line defects or rows of missing atoms: dislocations        Semiconductors. Semiconductors have an intermedi-
•   Area defects: grain boundaries                             ate position between metals and inorganic non-metallic
•   Volume defects: cavities                                   materials. Their most important representatives are the
                                                               elements silicon and germanium, possessing covalent
Microstructure. The microscopic collection of grains,          bonding and diamond structure and the similarly struc-
phases, lattice defects and grain boundaries.                  tured III–V-compounds, like gallium arsenide (GaAs).
   Together with bulk material characteristics, surface        Being electric non-conductors at absolute zero, semi-




                                                                                                                                     Part A 3.1
and interface phenomena have to considered.                    conductors can be made conductive through thermal
                                                               energy input or atomic doping which leads to the
3.1.2 Types of Materials                                       creation of free electrons contributing to electrical
                                                               conductivity. Semiconductors are important functional
It has been estimated that there are between 40 000 and        materials (see below) for electronic components and
80 000 materials which are used or can be used in today’s      applications.
technology [3.3]. Figure 3.3 lists the main conventional
families of materials together with examples of classes,       Inorganic Non-Metallic Materials, Ceramics. Atoms
members, and attributes. For the examples of attributes,       in these materials are held together by covalent and
sufficient characterization methods are named.                  ionic bonding. As covalent and ionic bonding ener-
    From a technological point of view, the materials          gies are much higher than metallic bonds, inorganic
categorized in Fig. 3.3 as families have different charac-     non-metallic materials, like ceramics have high hard-
teristics relevant for engineering applications [3.5]:         ness and high melting temperatures. These materials
                                                               are basically brittle and not ductile: In contrast to
Metallic Materials; Alloys. In metals, the grains as the       the metallic bond model, a displacement of atomistic
buildings blocks are held together by the electron gas.        dimensions theoretically already breaks localised cova-
The free valence electrons of the electron gas account         lent bonds or transforms anion–cation attractions into
for the high electrical and thermal conductivity and           anion–anion or cation–cation repulsions. Because of
the optical gloss of metals. The metallic bonding –            missing free valence electrons, inorganic non-metallic
seen as an interaction between the sum total of atomic         materials are poor conductors for electricity and heat,
nuclei and the electron gas – is not significantly influ-        this qualifies them as good insulators in engineering
enced by a displacement of atoms. This is the reason           applications.


    Subject            Family                      Class              Member              Attributes

                       Natural                     Steels             CuBeCo             Composition:
                                                                                         Chemical analysis
                       Ceramics                    Cast iron          CuCd               Density:
                       Polymers                    Al-alloys          CuCr               Measurement
    Materials                                                                            Grain size:
                       Metals                      Cu-alloys          CuPb               Computational modelling
                       Semiconductors              Ni-alloys          Bronze             Wear resistance:
                                                                                         3-body-systems-testing
                       Composites                  Ti-alloys          CuTe               Reliability:
                       Biomaterials                Zn-alloys          CuZr               Probabilistic simulation

Fig. 3.3 Materials types with examples of materials attributes and characterization methods (after [3.3])
98           Part A   The Materials Measurement System




                           Nanoscale                               Microscale                                  Macroscale

                           % Atomic, molecular                     % Microelectromechanical                    % Continuum engineering
                             systems                                 systems (MEMS)                              systems
                           % Electronic, quantum                   % Microstructures                           % Bulk, components
                             structures                              of materials                                joined structures



                       10 – 9                      10 – 6                       10 –3                         10 0                       10 3(m)
                      Fig. 3.4 Scale of materials: systems and structures
Part A 3.1




                      Organic Materials; Polymers, Blends. Organic mater-               sen so that the properties of one constituent enhance the
                      ials whose technologically most important represen-               deficient properties of the other. Usually, a given prop-
                      tatives are the polymers, consist of macromolecules               erty of a composite lies between the values for each
                      containing carbon covalently bonded with itself and with          constituent, but not always. Sometimes, the property of
                      elements of low atomic number (e.g. H, N, O, S). Inti-            a composite is clearly superior to those of either of the
                      mate mechanical mixtures of several polymers are called           constituents. The potential for such a synergy is one rea-
                      blends. In thermoplastic materials, the molecular chains          son for the interest in composites for high-performance
                      have long linear structures and are held together through         applications. However, because manufacturing of com-
                      (weak) intermolecular (van der Waals) bonds, leading to           posites involves many steps and is labour intensive,
                      low melting temperatures. In thermosetting materials the          composites may be too expensive to compete with met-
                      chains are connected in a network structure and do not            als and polymers, even if their properties are superior. In
                      melt. Amorphous polymer structures (e.g. polystyrene)             high-tech applications of advanced composites it should
                      are transparent, whereas the crystalline polymers are             also be borne in mind that they are usually difficult to
                      translucent to opaque. The low density of polymers                recycle.
                      gives them a good strength-to-weight ratio and makes
                      them competitive with metals in structural engineering            Natural Materials. Natural materials used in engineer-
                      applications.                                                     ing applications are classified into natural materials of
                                                                                        mineral origin, e.g. marble, granite, sandstone, mica,
                      Composites. Generally speaking, composites are hybrid             sapphire, ruby, diamond, and those of organic origin,
                      creations made of two or more materials that maintain             e.g. timber, India rubber, natural fibres, like cotton and
                      their identities when combined. The materials are cho-            wool. The properties of natural materials of mineral


                         Subject             Family                     Class                   Member                Attributes

                                                                                                                     ...
                                                                  Casting
                                                                                                                     Material type
                                                                  Deformation                                        ...
                                                                                                Compression
                                             Joining              Moulding                                           Size range
                                                                                                Rotation
                          Process            Shaping              Composite                                          Shape
                                                                                                Injection            Tolerance
                                             Surfacing            Powder
                                                                                                Blow                 Roughness
                                                                  Rapid prototyping                                  ...
                                                                                                                     Batch quantity

                      Fig. 3.5 Hierarchy of processing of materials
Materials and Their Characteristics: Overview   3.1 Basic Features of Materials   99




                                     Processing
     Matter                                                              Materials
                                     Manufacturing
                                                                         % Structural Materials
    % Solids, Liquids                Machining                              → mechanical, thermal tasks
                                     Forming                             % Functional Materials
                                                                            → electrical, magnetic, optical tasks
    % Atoms, Molecules               Nanoscale manipulation              % Smart Materials
                                                                            → sensor + actuator task
                                     Assembly

Fig. 3.6 Materials and their characteristics result from the processing of matter




                                                                                                                                     Part A 3.1
origin, such as for example high hardness and good             materials measurement methods have to characterize
chemical durability, are determined by strong cova-            materials with respect to the
lent and ionic bonds between their atomic or molecular
                                                               1. Nanoscale, sizes of about 1 to 100 nanometers [3.6],
constituents and stable crystal structures. Natural mater-
                                                               2. Microscale, relevant for micro-devices and micro-
ials of organic origin often possess complex structures
                                                                  systems having sizes of typically 1 to 1000 micro-
with direction-dependent properties. Advantageous ap-
                                                                  meters [3.7],
plication aspects of natural materials are recycling and
                                                               3. Macroscale materials have the dimensions of all cus-
sustainability.
                                                                  tomary products, devices and plants, ranging from
                                                                  the millimeter to the kilometer scale [3.8].
Biomaterials. Biomaterials can be broadly defined
as the class of materials suitable for biomedical ap-          Figure 3.4 gives an overview on materials scales with
plications. They may be synthetically derived from             some key words.
non-biological or even inorganic materials or they
may originate in living tissues. The products that             3.1.4 Processing of Materials
incorporate biomaterials are extremely varied and in-
clude artificial organs; biochemical sensors; disposable        For their use, materials have to be engineered by pro-
materials and commodities; drug-delivery systems; den-         cessing and manufacture in order to fulfil their purpose
tal, plastic surgery, ear and ophthalmological devices;        as the physical basis of products designed for the needs
orthopedic replacements; wound management aids;                of the economy and society. There are the following
and packaging materials for biomedical and hygienic            main technologies to transform matter into engineered
uses.                                                          materials [3.9]:
     For the application of biomaterials the understand-
ing of the interactions between synthetic substrates and       •   Machining, i. e. shaping, cutting, drilling, etc. of
biological tissues are of crucial importance to meet the           solids,
needs of clinical requirements. However, medical and           •   Net forming of suitable matter, e.g. liquids, moulds,
clinical aspects of biomaterials are not treated in this       •   Nanotechnology assembly of atoms or molecules.
Handbook.
                                                                    In addition to these methods, there are also fur-
3.1.3 Scale of Materials                                       ther technologies, like surfacing and joining, which
                                                               are applied to process, shape and assemble mater-
The geometric length scale of materials has more than          ials and products. The design of materials may also
twelve orders of magnitude. The scale ranges from              be supported by computational methods [3.10]. It
the nanometer dimensions of quantum-well structures –          has been estimated that there are at least 1000 dif-
with novel application potentials for advanced commu-          ferent ways to produce materials [3.3]. Figure 3.5
nications technologies – to the kilometer-long. structures     lists some of the families of processing materials
of bridges for public transport, pipelines and oil-drilling    together with examples of classes, members, and
platforms for the energy supply of society. Accordingly,       attributes.
100          Part A   The Materials Measurement System




                               Raw materials                                                            Engineering materials

                              % ores                                                                    % metals
                              % natural substances                                                      % ceramics
                              % coal                                                                    % polymers
                              % chemicals                                                               % structural materials
                              % oil                                                                     % functional materials




                                                              Recycling              Recycling
Part A 3.1




                                                                                                                             Technical
                                                                                                                             Products
                                                     The
                                                      earth


                                                                          % scrap
                                                          Deposition      % waste           Performance
                                                                          % refuse




                      Fig. 3.7 The materials cycle

                      3.1.5 Properties of Materials                                  3.1.6 Application of Materials
                       According to their properties, materials can be broadly       For the application of materials, their quality, safety and
                      classified into the following groups [3.11]:                    reliability as constituents of products and engineered
                                                                                     components and systems are of special importance. This
                      •   Structural materials: engineered materials with spe-       adds performance attributes to the characteristics to be
                          cific mechanical or thermal properties                      determined by materials measurement and testing. In
                      •   Functional materials: engineered materials with            this context the materials cycle must be considered.
                          specific electrical, magnetic or optical properties             Figure 3.7 illustrates that all materials (accompa-
                      •   Smart materials: engineered materials with intrin-         nied by the necessary flow of energy and information)
                          sic or embedded “sensors” and “actuators” which            move in cycles through the techno-economic system:
                          are able to react in response to external loading,         from raw materials to engineering materials and techni-
                          aiming at optimising the materials’ behaviour ac-          cal products, and finally, after the termination of their
                          cording to given requirements for the materials            task and performance, to deposition or recycling. From
                          performance [3.12].                                        the materials cycle, which applies to all branches of tech-
                                                                                     nology, it is obvious that materials and their properties –
                          It must be emphasized that the characteristics of          to be determined through measurement and testing – are
                      engineered structural, functional, and smart materials         of crucial importance for the performance of technical
                      depend essentially on their processing and manufac-            products. This is illustrated in Table 3.1 for some exam-
                      ture, as illustrated in a highly simplified manner in           ples of products and technical systems from the energy
                      Fig. 3.6.                                                      sector [3.13].
Materials and Their Characteristics: Overview   3.2 Classification of Materials Characterization Methods   101



Table 3.1 Application examples of materials in energy systems and relevant materials properties [3.13]

 Application                   Materials properties
                               Mechanical            Thermal                Electrical            Magnetic      Optical
 Heat engine                   High-temperature
                               strength
 Electricity generator         High-temperature
                               strength
 Nuclear pressure vessel       Resistance to
                               crack growth
 Solar energy                                        Heat absorption        Photoelectricity                    Reflectance




                                                                                                                                   Part A 3.2
 Superconductor                Ductility; strength                          High current          Magnetic
                                                                            capacity              quenching
 Conservation                  Light weight;         Thermal insulation;    Semiconductivity      Magnetic      Low
                               strength              high-temperature                             efficiency     transmission
                                                     resistance                                                 loss



3.2 Classification of Materials Characterization Methods
From a realization concerning the application of all         are described in detail in the following parts of this
material, a classification of materials characterization      book:
methods can be outlined in a simplified manner:
     Whenever a material is being created, developed,
                                                             •   Methods to analyze the composition and structure
                                                                 of materials with respect to chemical composition,
or produced the properties or phenomena the mater-
                                                                 nanoscopic architecture and microstructure, surfaces
ial exhibits are of central concern. Experience shows
                                                                 and interfaces are compiled in Part B .
that the properties and performance associated with
a material are intimately related to its composition
                                                             •   Methods to measure the mechanical, thermal, elec-
                                                                 trical, magnetic and optical material properties are
and structure at all levels, including which atoms are
                                                                 described in Part C .
present and how the atoms are arranged in the mater-
ial, and that this structure is the result of synthesis,
                                                             •   Methods of testing material performance through the
                                                                 determination of mechanisms which are detrimental
processing and manufacture. The final material must
                                                                 to materials integrity, like corrosion, wear, biode-
perform a given task and must do so in an eco-
                                                                 terioration, materials-environment interactions, are
nomical and socially acceptable manner. These main
                                                                 outlined in Part D , which also contains the de-
elements:
                                                                 scription of methods for performance control and
•   composition and structure,                                   condition monitoring.
•   properties,                                              •   Methods of modelling and simulation by mathemat-
•   performance                                                  ical and computational approaches – ranging from
                                                                 Molecular Dynamics Modelling to Monte Carlo sim-
and the interrelationship among them define the main
                                                                 ulation – are described in Part E .
categories of materials characterization methods to be
applied to these elements, see Fig. 3.8.                     Supporting the presentation of the materials characteri-
    Figure 3.8 illustrates that the materials charac-        zation methods, in the Appendix relevant International
terization methods comprise analysis, measurement,           Standards of Materials Measurement Methods are com-
testing, modelling, and simulation. These methods            piled.
102        Part A   The Materials Measurement System




                            Composition, Structure                                                        Properties
                            % Chemistry                                                                    % Mechanical
                            % Microstructure                                Analysis                       % Thermal
                            % Surfaces and                                Measurement                      % Electrical
                              interfaces                                     Testing                       % Magnetic
                                                                           Modelling                       % Optical
                                                                           Simulation
Part A 3




                                                Performance
                                                Materials failure mechanisms:
                                                % corrosion
                                                % friction and wear
                                                % biogenic impact
                                                % materials-environment interactions
                                                And performance control by condition monitoring methods:
                                                % non-destructive evaluation
                                                % lifetime predictions
                                                % characterization of safety and reliability

                    Fig. 3.8 Categories of materials characterization methods



                    References

                    3.1    BIPM: International Vocabulary of Basic and Gen-         3.6    Springer Handbook of Nanotechnology, ed. by
                           eral Terms in Metrology (Bureau International Poids             B. Bhushan (Springer, Berlin, Heidelberg 2004)
                           Mesures, Paris 1993)                                     3.7    S. D. Senturia: Microsystem Design (Kluwer, Boston
                    3.2    H. Czichos, W. Daum: Measurement methods and                    2001)
                           sensors. In: Dubbel Taschenbuch für den Maschi-          3.8    Dubbel Taschenbuch für den Maschinenbau, ed. by
                           nenbau, ed. by W. Beitz, K.-H. Grote (Springer,                 W. Beitz, K.-H. Grote (Springer, Berlin, Heidelberg
                           Berlin, Heidelberg 2004) (in German)                            2004)
                    3.3    M. F. Ashby, Y. J. M. Brechet, D. Cebon, L. Salvo: Se-   3.9    M. P. Groover: Fundamentals of Modern Manufac-
                           lection strategies for materials and processes, Mater.          turing (Wiley, New York 2002)
                           Design 25, 51–67 (2004)                                  3.10   Computational Materials Design, ed. by T. Saito
                    3.4    Encyclopedia of Materials: Science and Technology,              (Springer, Berlin, Heidelberg 1999)
                           ed. by K. H. J. Buschow, R. W. Cahn, M. C. Flem-         3.11   N. A. Waterman, M. F. Ashby: The Materials Selector,
                           ings, B. Ilschner, E. J. Kramer, S. Mahajan (Elsevier,          2nd edn. (Chapman, London 1996)
                           Amsterdam 2001)                                          3.12   M. Schwartz: Encyclopedia of Smart Materials (Wiley,
                    3.5    H. Czichos (Ed.): Materials. In: HÜTTE Das Inge-                New York 2002)
                           nieurwissen (Springer, Berlin, Heidelberg 2004) (in      3.13   Britannica Editors: Materials. In: Encyclopedia Bri-
                           German)                                                         tannica, 2001 edn. (Britannica, Chicago 2001)
17




                          Materials Scie
   2. Materials Science for the Experimental Mechanist


Craig S. Hartley




                                                                                                                                 Part A 2
                                                            2.1   Structure of Materials ...........................        17
 This chapter presents selected principles of ma-
                                                                  2.1.1 Atomic Bonding ...........................          18
 terials science and engineering relevant to the
                                                                  2.1.2 Classification of Materials ..............           21
 interpretation of structure–property relationships.
                                                                  2.1.3 Atomic Order ...............................        22
 Following a brief introduction, the first section                 2.1.4 Equilibrium and Kinetics ...............            28
 describes the atomic basis for the description of                2.1.5 Observation and Characterization
 structure at various size levels. Types of atomic                      of Structure .................................      31
 bonds form a basis for a classification scheme of
 materials as well as for the distinction between           2.2   Properties of Materials ..........................        33
 amorphous and crystalline materials. Crystal struc-              2.2.1 The Continuum Approximation ......                  34
 tures of elements and compounds are described.                   2.2.2 Equilibrium Properties ..................           35
 The second section presents the thermodynamic                    2.2.3 Dissipative Properties ...................          38
 and kinetic basis for the formation of microstruc-               2.2.4 Transport Properties of Materials ....              43
 tures and describes the use of phase diagrams                    2.2.5 Measurement Principles
 for determining the nature and quantity of equi-                       for Material Properties ..................          46
 librium phases present in materials. Principal
 methods for the observation and determination of           References ..................................................   47
 structure are described. The structural foundations
 for phenomenological descriptions of equilibrium,
 dissipative, and transport properties are described.        these properties. In conclusion the chapter
 The chapter includes examples of the relation-              presents several useful principles for experimen-
 ships among physical phenomena responsible for              tal mechanists to consider when measuring and
 various mechanical properties and the values of             applying values of material properties.




2.1 Structure of Materials
Engineering components consist of materials having          components affect both the choice of experimental tech-
properties that enable the items to perform the func-       niques and the interpretation of results. In measuring
tions for which they are designed. Measurements of          static behavior, it is important to know whether relevant
the behavior of engineering components under various        properties of the constituent materials are independent
conditions of service are major objectives of experimen-    of time. Similarly, measurements of dynamic behav-
tal mechanics. Validation and verification of analytical     ior require information on the dynamic and dissipative
models used in design require such measurements.            properties of the materials. At best, the fundamental na-
All models employ mathematical relationships that re-       ture of materials, which is the ultimate determinant of
quire knowledge of the behavior of materials under          their behavior, forms the basis of these models. The
a variety of conditions. Assumptions such as isotropy,      extent to which such assumptions represent the actual
homogeneity, and uniformity of materials affect both        physical situation limits the accuracy and significance
analytical calculations and the interpretation of experi-   of results.
mental results. Regardless of the scale or purpose of the       The primary axiom of materials science and engi-
measurements, properties of materials that comprise the     neering states that the properties and performance of
18        Part A   Solid Mechanics Topics



                      a material depend on its structure at one or more lev-       came widespread among scientists in the 19th and 20th
                      els, which in turn is determined by the composition          century. Atomic theory of matter led to the discovery
                      and the processing, or thermomechanical history of the       of primitive units of matter known as electrons, pro-
                      material. The meaning of structure as employed in ma-        tons, and neutrons and laws that govern their behavior.
                      terials science and engineering depends on the scale of      Although discoveries through research in high-energy
                      reference. Atomic structure refers to the number and ar-     physics constantly reveal more detail about the struc-
                      rangement of the electrons, protons, and neutrons that       ture of the atom, the planetary model proposed in 1915
Part A 2.1




                      compose each type of atom in a material. Nanostructure       by Niels Bohr, with some modifications due to later dis-
                      refers to the arrangement of atoms over distances of the     coveries of quantum mechanics, suffices to explain most
                      order of 10−9 m. Analysis of the scattering of electrons,    of the important aspects of engineering materials. In this
                      neutrons, or x-rays is the principal tool for measure-       model, atoms consist of a nucleus, containing protons,
                      ments of structure at this scale. Microstructure refers to   which have a positive electrical charge, and an approx-
                      the spatial arrangement of groups of similarly oriented      imately equal number of electrically neutral neutrons,
                      atoms as viewed by an optical or electron microscope         each of which has nearly the same mass as a proton.
                      at resolutions in the range 10−6 –10−3 m. Macrostruc-        Surrounding this nucleus is an assembly of electrons,
                      ture refers to arrangements of groups of microstructural     which are highly mobile regions of concentrated nega-
                      features in the range of 10−3 m or greater, which can        tive charge each having substantially smaller mass than
                      be viewed by the unaided eye or under low-power              a proton or neutron. The number of electrons is equal to
                      optical magnification. Structure-insensitive properties,      the number of protons in the nucleus, so each atom is
                      such as density and melting point, depend principally        electrically neutral.
                      on composition, or the relative number and types of              Elements differ from one another primarily through
                      atoms present in a material. Structure-sensitive proper-     the atomic number, or number of protons in the nu-
                      ties, such as yield strength, depend on both composition     cleus. However, many elements form isotopes, which
                      and structure, principally at the microscale.                are atoms having identical atomic numbers but different
                          This survey will acquaint the experimental mecha-        numbers of neutrons. If the number of neutrons differs
                      nist with some important concepts of materials science       excessively from the number of protons, the isotope is
                      and engineering in order to provide a basis for in-          unstable and either decays by the emission of neutrons
                      formed selections and interpretations of experiments.        and electromagnetic radiation to form a more stable
                      The chapter consists of a description of the princi-         isotope or fissions, emitting electromagnetic radiation,
                      pal factors that determine the structure of materials,       neutrons, and assemblies of protons and neutrons that
                      including techniques for quantitative measurements of        form nuclei of other elements.
                      structure, followed by a phenomenological description            The Periodic Table, shown in Fig. 2.1, classifies
                      of representative material properties with selected ex-      elements based on increasing atomic number and a pe-
                      amples of physically based models of the properties.         riodic grouping of elements having similar chemical
                      A brief statement of some principles of measurement          characteristics. The manner in which elements inter-
                      that acknowledge the influence of material structure on       act chemically varies periodically depending on the
                      properties concludes the chapter. Additional informa-        energy distribution of electrons in the atom. The ba-
                      tion on many of the topics covered in the first two           sis for this grouping is the manner in which additional
                      sections can be found in several standard introductory       electrons join the atom as the atomic numbers of the el-
                      texts on materials science and engineering for engi-         ements increase. Quantum-mechanical laws that govern
                      neers [2.1–4]. Since this introduction can only briefly       the behavior of electrons require that they reside in the
                      survey the complex field of structure–property relation-      vicinity of the nucleus in discrete spatial regions called
                      ships, each section includes additional representative       orbitals. Each orbital corresponds to a specific energy
                      references on specific topics.                                state for electrons and is capable of accommodating two
                                                                                   electrons. Electron orbitals can have a variety of spatial
                      2.1.1 Atomic Bonding                                         orientations, which gives a characteristic symmetry to
                                                                                   the atom. Four quantum numbers, arising from solutions
                          The Periodic Table                                       to the Schrödinger wave equation, governs the behavior
                      The realization that all matter is composed of a fi-          of the electrons: the principal quantum number n, which
                      nite number of elements, each consisting of atoms with       can have any integer value from 1 to infinity; the az-
                      a characteristic arrangement of elementary particles, be-    imuthal quantum number , which can have any integer
Materials Science for the Experimental Mechanist                                                                                           2.1 Structure of Materials                                               19



value from 0 to (n − 1); the magnetic quantum number                                                                                      the periodic table, have nearly full orbitals and tend to
m , which can have any integer value between − and                                                                                        interact with other atoms by accepting electrons to form
+ ; and the spin quantum number m s which has val-                                                                                        a negatively charged entity called an anion. The neg-
ues ±1/2. The Pauli exclusion principle states that no                                                                                    ative charge arises since electrons join the originally
two electrons in a system can have the same four quan-                                                                                    neutral atom. Electropositive elements occupy columns
tum numbers. As the number of electrons increases with                                                                                    towards the left on the periodic table and ionize by
increasing atomic number, orbitals are filled beginning                                                                                    yielding electrons from their outer orbitals to form pos-




                                                                                                                                                                                                                                                                                                                                    Part A 2.1
with those having the lowest electron energy states and                                                                                   itively charged cations.
proceeding to the higher energy states.                                                                                                       Broadly speaking, elements are metals, metalloids,
    Elements with electrons in full, stable orbitals are                                                                                  and nonmetals. The classification proceeds from the
chemically inert gases, which occupy the extreme right                                                                                    most electropositive elements on the left of the peri-
column of the periodic table (group 8). Electronegative                                                                                   odic table to the most electronegative elements on the
elements, which occupy columns towards the right of                                                                                       right. A metal is a pure element. A metal that incorpo-

    1A                                                                                                                                                                                                                                                                                                              8A
      1                                                                                                                                                                                                                                                                                                               2
    H                                                                                                                                                                                                                                                                                                                H
     1s1                                                                                                                                                                                                                                                                                                            1s2
  hydrogen                                                                                                                                                                                                                                                                                                         helium
   1.008         2A                                                                                                                                                                                        3A                   4A                   5A                   6A                   7A                  4.003

      3           4                                                                                                                                                                                          5                    6                    7                    8                    9                   10
    Li           Be                                                                                                                                                                                         B                    C                    N                    O                    F                  Ne
   [He]2s1      [He]2s2                                                                                                                                                                                [He]2s22p1           [He]2s22p2           [He]2s22p3           [He]2s22p4           [He]2s22p5           [He]2s22p6
   lithium     beryllium                                                                                                                                                                                 boron                carbon              nitrogen              oxygen               fluorine              neon
   6.941        9.012                                                                                                                                                                                     10.81                12.01                14.01                16.00                19.00                20.18

     11           12                                                                                                                                                                                        13                   14                   16                   16                   17                   18
   Na           Mg                                                                                                                                                                                         Al                   Si                    P                    S                   Cl                   Ar
   [Ne]3s1      [Ne]3s2                                                                                                                                                                                [Ne]3s23p1           [Ne]3s23p2           [Ne]3s23p3           [Ne]3s23p4           [Ne]3s23p5           [Ne]3s23p6
   sodium      magnesium                                                                                                                                                                                aluminum              silicon            phosphorus             sulfur              chlorine              argon
   22.99        24.31         3B               4B               5B               6B               7B                                8B                               11B               12B                26.98                28.09                30.97                32.07                35.45                39.95

     19           20           21               22               23               24               25               26               27               28               29                30                 31                   32                   33                   34                   35                   36
     K          Ca            Sc               Ti                V               Cr              Mn                Fe              Co                Ni              Cu                Zn                 Ga                   Ge                    As                   Se                   Br                   Kr
   [Ar]4s1      [Ar]4s2     [Ar]4s23d1      [Ar]4s23d2       [Ar]4s23d3       [Ar]4s13d5       [Ar]4s23d5       [Ar]4s23d6       [Ar]4s23d7       [Ar]4s23d8      [Ar]4s13d10       [Ar]4s23d10       [Ar]4s23d104p1 [Ar]4s23d104p2 [Ar]4s23d104p3 [Ar]4s23d104p4 [Ar]4s23d104p5 [Ar]4s23d104p6
  pollassium    calcium      scandium        titanium         vanadium         chromium        manganese           iron            cobalt           nickel          copper              zinc              gallium      germanium        arsenic       selenium        bromine        krypton
   39.10        40.08        44.96            47.88            50.94            52.00            55.94            55.85            58.93            58.69            63.55             65.39              69.72                72.58                74.92                78.96                79.90                83.80
     37           38           39               40               41               42               43               44               45               46               47                48                 49                   50                   51                   52                   53                   52
   Rb            Sr            Y               Zr              Nb               Mo                Tc              Ru               Rh               Pd               Ag                Cd                  In                   Sn                   Sb                   Te                     I                  Xe
   [Kr]5s1      [Kr]5s2     [Kr]5s24d1      [Kr]5s24d2       [Kr]5s14d4       [Kr]5s14d5       [Kr]5s24d5       [Kr]5s14d7       [Kr]5s14d8        [Kr]4d10       [Kr]5s14d10       [Kr]5s24d10       [Kr]5s24d105p1 [Kr]5s24d105p2             [Kr]5s24d105p3 [Kr]5s24d105p4 [Kr]5s24d105p5 [Kr]5s24d105p6
  nubidium     strontium      yttrium        zirconium        niobium        molybdenum        technetium       ruthenium         rhodium          palladium         silver          cadmium              indium            tin                    antimony       tellurium        iodine         xenon
   85.47        87.62         88.91           91.22            92.91            95.94             (98)            101.1            102.9            106.4            107.9             112.4              114.8                118.7                121.8                127.6                126.9                131.3

     55           57           57               72               73               74               75               76               77               78               79                80                 81                   82                   83                   84                   85                   86
    Cs          Ba           La*              Hf                Ta               W                Re              Os                Ir               Pt              Au                Hg                  Tl                  Pb                    Bi                   Po                   At                  Rn
   [Xe]6s 1
                [Xe]6s2     [Xe]6s25d1     [Xe]6s24f145d2   [Xe]6s24f145d3   [Xe]6s24f145d4   [Xe]6s24f145d5   [Xe]6s24f145d6   [Xe]6s24f145d7   [Xe]6s14f145d9   [Xe]6s14f145d10   [Xe]6s24f145d10   [Xe]6s24f145d106p1   [Xe]6s24f145d106p2   [Xe]6s24f145d106p3   [Xe]6s24f145d106p4   [Xe]6s24f145d106p5   [Xe]6s24f145d106p6
   casium       barium      lanthanum         hafnium          tantalum         tungsten         rhenium          osmium            iridium         platinum           gold            mercury           thallium                lead               bismuth             polonium              astatine              radon
   132.9        137.3         138.9           178.5            180.9            183.9            186.2            190.2            190.2            195.1            197.0             200.5              204.4                207.2                208.9                (209)                (210)                (222)

     87           88           89              104              105              106              107              108              109              110              111               112                                     114                                       116                                       118
    Fr          Ra          Ac ~               Rf              Db                Sg              Bh               Hs               Mt               Ds              Uuu               Uub                                    Uuq                                       Uuh                                       Uuo
   [Rn] 7s1
                [Rn]7s2     [Rn]7s26d1     [Rn]7s25f146d2 [Rn]7s25f146d3 [Rn]7s25f146d4 [Rn]7s25f146d5 [Rn]7s25f146d6 [Rn]7s25f146d7 [Rn]7s15f146d9
  francium      radium       actinium       rutherfordium    dubnium       seaborgium      bohrium        hassium       meitnerium    darmstadtium
   (223)        (226)         (227)           (257)            (260)            (263)            (262)            (265)            (266)            (271)            (272)             (277)                                   (296)                                     (298)                                       (?)




                               58               59               60               61               62               63               64               65               66                67                 68                   69                   70                   71
                              Ce               Pr              Nd               Pm               Sm               Eu               Gd               Tb               Dy                Ho                  Er                  Tm                   Yb                   Lu
  Lanthanide series*       [Xe]6s24f15d1     [Xe]6s24f3       [Xe]6s24f4       [Xe]6s24f5      [Xe]6s24f6       [Xe]6s24f7      [Xe]6s24f75d1     [Xe]6s24f9       [Xe]6s24f10       [Xe]6s24f11       [Xe]6s24f12          [Xe]6s24f13          [Xe]6s24f14         [Xe]6s24f145d1
                              cerium       praseodymium      neodymium        promethium       samarium         europium         gadolinium        terbium         dysprosium         holmium            erbium               thulium             ytterbium             lutetium
                             140.1            140.9            144.2            (147)           (150.4)           152.0            157.3            158.9            162.5             164.9              167.3                168.9                173.0                175.0
                               90               91               92               93               94               95               96               97               98                99                100                  101                  102                  103

     Actinide series ~
                              Th              Pa                U               Np               Pu               Am               Cm               Bk                Cf                Es                Fm                  Md                    No                    Lr
                            [Rn]7s26d2     [Rn]7s25f26d1 [Rn]7s25f36d1       [Rn]7s25f46d1     [Rn]7s25f6       [Rn]7s25f7      [Rn]7s25f76d1     [Rn]7s25f9      [Rn]7s25f10        [Xe]6s24f11       [Rn]7s25f12         [Rn]7s25f13           [Rn]7s25f14         [Rn]7s25f146d1
                              thorium       protactinium    uranium            neptunium       plutonium        americium          curium          berkelium      californium        einsteinium         fermium           mendelevium            nobelium             lawrencium
                              232.0           (231)            (238)            (237)            (242)             (43)            (247)            (247)            (249)             (254)              (253)                (256)                (254)                (257)

                                 Liquids at room temperature                                                   Gases at room temperature                                                     Solids at room temperature

Fig. 2.1 The Periodic Table of the elements. Elements named in blue are liquids at room temperature. Elements named in red are
gases at room temperature. Elements named in black are solids at room temperature
20         Part A   Solid Mechanics Topics



                      rates atoms of other elements into its structure without      are strongly directional since the orbitals involved are
                      changing its essential metallic character forms an al-        typically nonspherical. In both ionic and covalent bonds
                      loy, which is not a metal since it is not a pure element.     nearest-neighbor ions are most strongly involved and
                      The major differences in materials have their origins in      the valence electrons are highly localized.
                      the nature of the bonds formed between atoms, which               Metallic bonds occur in strongly electropositive
                      are determined by the manner in which electrons in the        elements, which surrender their valence electrons to
                      highest-energy orbitals interact with one another and by      form a negatively charged electron gas or distribution
Part A 2.1




                      whether the centers of positive and negative charge of        of highly nonlocalized electrons that moves relatively
                      the atoms coincide. The work required to remove an            freely throughout the substance. The positively charged
                      ion from the substance in which it resides is a measure       ions repel one another but remain relatively stationary
                      of the strength of these bonds. At suitable tempera-          because the electron gas acting as glue holds them to-
                      tures and pressures, all elements can exist in all states     gether. Metallic bonds are relatively nondirectional and
                      of matter, although in some cases this is very difficult       the ions are approximately spherical. A major difference
                      to achieve experimentally. At ambient temperature and         between the metallic bond and the ionic and covalent
                      pressure, most elements are solids, some are gases, and       bonds is that it does not involve an exchange or sharing
                      a few are liquid.                                             of electrons with nearest neighbors.
                                                                                        The bonds in many substances closely approximate
                          Primary Bonds                                             the pure bond types described above. However, mix-
                      Primary bonds are the strongest bonds that form among         tures of these archetypes occur frequently in nature,
                      atoms. The manner in which electrons in the highest           and a substance can show bonding characteristics that
                      energy levels interact produces differences in the kinds      resemble more than one type. This hybrid bond situa-
                      of primary bonds. Valence electrons occupy the highest        tion occurs most often in substances that exhibit some
                      energy levels of atoms, called the valence levels. Va-        characteristics of directional covalent bonds along with
                      lence electrons exhibit three basic types of behavior:        nondirectional metallic or ionic bonds.
                      atoms of electropositive elements yield their valence
                      electrons relatively easily; atoms of electronegative el-         Secondary Bonds
                      ements readily accept electrons to fill their valence          Some substances are composed of electrically neutral
                      levels; and elements between these extremes can share         clusters of ions called molecules. Secondary bonds ex-
                      electrons with neighboring atoms. The valence of an ion       ist between molecules and are weaker than primary
                      is the number of electrons yielded, accepted or shared        bonds. One type of secondary bond, the van der Waals
                      by each atom in forming the ion. Valence is positive          bond, is due to the weak electrostatic interaction be-
                      or negative according to whether the ion has a positive       tween molecules in which the instantaneous centers of
                      (cation) or negative (anion) charge.                          positive and negative charge do not coincide. A mol-
                          The behavior of valence electrons gives rise to three     ecule consisting of a single ion of an electropositive
                      types of primary bonds: ionic, covalent and metallic.         element and a single ion of an electronegative element,
                      Ionic bonds occur between ions of strongly electropos-        such as a molecule of HCl gas, is a simple example
                      itive elements and strongly electronegative elements.         of a diatomic molecule. The center of negative charge
                      Each atom of the electropositive element surrenders one       of the system coincides with the nucleus of the chlo-
                      or more electrons to one or more atoms of the elec-           rine ion, but the center of positive charge is displaced
                      tronegative element to form oppositely charged ions,          from the center of the ion because of the presence of the
                      which attract one another by the Coulomb force be-            smaller, positively charged hydrogen ion (a single pro-
                      tween opposite electrical charges. This exchange of           ton), which resides near the outer orbital of the chlorine
                      electrons occurs in such a manner that the overall            ion. This results in the formation of an electrical dipole,
                      structure remains electrically neutral. To a good approx-     which has a short-range attraction to similar dipoles,
                      imation, ions involved in ionic bonds behave as charged,      such as other HCl molecules, at distances of the order of
                      essentially incompressible, spheres, which have no            the molecular dimensions. However, no long-range at-
                      characteristic directionality. In contrast, covalent bonds    traction exists since the overall charge of the molecule is
                      involve sharing of valence electrons between neigh-           zero. The example given is a permanent dipole formed
                      boring atoms. This type of bonding occurs when the            by a spatial separation of centers of charge. A tempo-
                      valence energy levels of the atoms are partially full, cor-   rary dipole can occur when the instantaneous centers
                      responding to valences in the vicinity of 4. These bonds      of charge separate because of the motion of electrons.
Materials Science for the Experimental Mechanist    2.1 Structure of Materials   21



The resulting attraction forms a weak bond at small          free electron gas that permeates the lattice of ions
distances and is typical of van der Waals bonds.             causes these materials to exhibit high electrical and
    The other secondary bond, the hydrogen bond, in-         thermal conductivity. In addition they possess rela-
volves the single valence electron of hydrogen. In           tively high yield strengths, high moduli of elasticity,
materials science and engineering, the most important        and melting points ranging from nearly room temper-
type of hydrogen bond is that which occurs in polymers,      ature to > 3200 K. Although generally malleable and
which consist of long chains or networks of chemically       ductile, they can exhibit extreme brittleness, depending




                                                                                                                                   Part A 2.1
identical units called mers. When the composition of         on structure and temperature. One of the most use-
a mer includes hydrogen, it is possible for the hydrogen     ful features of metallic materials is their ability to be
atom to share its valence electron with identical mers in    formed into complex shapes using a variety of thermo-
neighboring chains, so that the hydrogen atom is partly      mechanical processes, including melting and casting,
in one chain and partly in another. This sharing of the      hot working in the solid state, and a combination of
hydrogen atom creates a hydrogen bond between the            cold working and annealing. All of these processes pro-
chains. The bond is relatively weak but is an important      duce characteristic microstructures that lead to different
factor in the behavior of polymeric materials.               combinations of physical and mechanical properties.
                                                             Applications that require complex shapes having both
2.1.2 Classification of Materials                             strength and fracture resistance with moderate resis-
                                                             tance to environmental degradation employ metallic
It is useful to categorize engineering materials in terms    materials.
either of their functionality or the dominant type of
atomic bonding present in the material. Since most ma-           Metalloids
terials perform several functions in a component, the        Metalloids are elements in groups III–V of the peri-
classification scheme described in the following sec-         odic table and compounds formed from these elements.
tions takes the latter approach. The nature and strength     Covalent bonding dominates both the elements and
of atomic bonding influences not only the arrangement         compounds in this category. The name arises from
of atoms in space but also many physical properties          the fact that they exhibit behavior intermediate be-
such as electrical conductivity, thermal conductivity,       tween metals and ceramics. Many are semiconductors,
and damping capacity.                                        that is, they exhibit an electrical conductivity lower
    Ceramics                                                 than metals, but useable, which increases rather than
Ceramic materials possess bonding that is primarily          decreases with temperature like metals. These mater-
ionic with varying amounts of metallic or covalent char-     ials exhibit high elastic moduli, relatively high melting
acter. The dominant features on the atomic scale are         points, low ductility, and poor formability. Commer-
the localization of electrons in the vicinity of the ions    cially useful forms of these materials require processing
and the relative incompressibility of atoms, leading         by solidification directly from the molten state followed
to structures that are characterized by the packing of       by solid-state treatments that do not involve signifi-
rigid spheres of various sizes. These materials typically    cant deformation. Metalloids are useful in a variety of
have high melting points (> 1500 K), low thermal and         applications where sensitivity and response to electro-
electrical conductivities, high resistance to atmospheric    magnetic radiation are important.
corrosion, and low damping capacity. Mechanical prop-
erties of ceramics include high moduli of elasticity, high        Polymers
yield strength, high notch sensitivity, low ductility, low   Polymeric materials, also generically called plastics, are
impact resistance, intermediate to low thermal shock         assemblies of complex molecules consisting of molecu-
resistance, and low fracture toughness. Applications         lar structural units called mers that have a characteristic
that require resistance to extreme thermal, electrical or    chemical composition and, often, a variety of spatial
chemical environments, with the ability to absorb me-        configurations. The assemblies of molecules generally
chanical energy without catastrophic failure a secondary     take the form of long chains of mers held together by
issue, typically employ ceramics.                            hydrogen bonds or networks of interconnected mers.
                                                             Most structural polymers are made of mers with an
    Metals                                                   organic basis, i. e., they contain carbon. They are char-
Metallic materials include pure metals (elements) and        acterized by relatively low strength, low thermal and
alloys that exhibit primarily metallic bonding. The          electrical conductivity, low melting points, often high
22       Part A   Solid Mechanics Topics



                      ductility, and high formability by a variety of tech-       terials can exhibit more than one crystalline form, called
                      niques. These materials are popular as electrical and       allotropes, depending on the temperature and pres-
                      thermal insulators and for structural applications that     sure. It is this property of iron with small amounts
                      do not require high strength or exposure to high tem-       of carbon dissolved that is the basis for the heat
                      peratures. Their principal advantages are relatively low    treatment of steel, which provides a wide range of
                      cost, high formability, and resistance to most forms of     properties.
                      atmospheric degradation.                                        At the other extreme of atomic arrangement are
Part A 2.1




                                                                                  amorphous materials. These materials can exhibit lo-
                          Composites                                              cal order of structural units, but the arrangement a large
                      Composite materials consist of those formed by in-          number of such units is haphazard or random. There
                      timate combinations of the other classes. Composites        are two principal categories of amorphous structures:
                      combine the advantages of two or more material classes      network structures and chain structures. The molecules
                      by forming a hybrid material that exhibits certain          of network structures lie at the nodes of an irregular
                      desirable features of the constituents. Generally, one      network, like a badly constructed jungle gym. Never-
                      type of material predominates, forming a matrix con-        theless, the network has a high degree of connectivity
                      taining a distribution of one or more other types on        and if the molecules are not particularly mobile, the
                      a microscale. A familiar example is glass-reinforced        network can be very stable. This type of structure
                      plastic (GRP), known by the commercial name of              is characteristic of most glasses. Materials possessing
                      Fibreglass R . In this material, the high elastic modulus   this structure possess a relatively rigid mechanical re-
                      of the glass fibers (a ceramic) reinforces the tough-        sponse at low temperatures, but become more fluid
                      ness and formability of the polymeric matrix. Other         and deformable at elevated temperatures. Frequently the
                      classes of composites have metal matrices with ceramic      transition between the relatively rigid, low-temperature
                      dispersions (metal matrix composites, MMC), ceramic         form and the more fluid high-temperature form oc-
                      matrices with various types of additions (ceramic matrix    curs over a narrow temperature range. By convention
                      composites, CMC), and polymeric matrices with metal-        the midpoint of this transition range defines the glass-
                      lic or ceramic additions. The latter, generically known     transition temperature.
                      as organic matrix composites (OMC) or polymer matrix            Linear chain structures are characteristic of poly-
                      composites (PMC), are important structural materials        meric materials made of long chains of mers. Relatively
                      for aerospace applications.                                 weak hydrogen bonds and/or van der Waals bonds hold
                                                                                  these chains together. The chains can move past one
                      2.1.3 Atomic Order                                          another with varying degrees of difficulty depending
                                                                                  on the geometry of the molecular arrangement along
                          Crystalline and Amorphous Materials                     the chain and the temperature. An individual chain can
                      The structure of materials at the atomic level can          possess short-range order, but the collections of chains
                      be highly ordered or nearly random, depending on            that comprise the substance sprawl haphazardly, like
                      the nature of the bonding and the thermomechan-             a bowl of spaghetti. Under certain conditions of forma-
                      ical history. Pure elements that exist in the solid         tion, however, the chains can arrange themselves into
                      state at ambient temperature and pressure always ex-        a pattern with long-range order, giving rise to crystalline
                      hibit at least one form that is highly ordered in the       forms of polymeric materials. In addition, some ele-
                      sense that the surroundings of each atom are identi-        ments, specific to the particular polymer, can bond with
                      cal. Crystalline materials exhibit this locally ordered     adjacent chains, creating a three-dimensional network
                      arrangement over large distances, creating long-range       structure. The addition of sulfur to natural rubber in the
                      order. The formal definition of a crystal is a sub-          process called Vulcanizing R is an example.
                      stance in which the structure surrounding each basis            Materials that can exist in both the crystalline
                      unit, an atom or molecule, is identical. That is, if        and amorphous states can also have intermediate,
                      one were able to observe the atomic or molecular            metastable structures in which these states coexist.
                      arrangement from the vantage point of a single struc-       Glass that has devitrified has microscopic crystalline
                      tural unit, the view would not depend on the location       regions dispersed in an amorphous network matrix.
                      or orientation of the structural unit within the ma-        Combinations of heat treatment and mechanical defor-
                      terial. All metals and ceramic compounds and some           mation can alter the relative amounts of these structures,
                      polymeric materials have crystalline forms. Some ma-        and the overall properties of the material.
Materials Science for the Experimental Mechanist     2.1 Structure of Materials   23



    Crystal Structures of Elements and Compounds              metric compound contains ions exactly in the ratios
Because ionic bonds require ions of at least two ele-         that produce electrical neutrality of the substance. In
ments, either metallic or covalent bonds join ions of         binary (two-component) compounds, the ratio of the
pure elements in the solid state, although the con-           number of ions of each kind present is the inverse
densed forms of highly electronegative elements and           of the ratio of the absolute values of their valences.
the inert gases exhibit weak short-range bonding typ-         For example, Na2 O has two sodium atoms for each
ical of van der Waals bonds. Chemical compounds,              oxygen atom. Since the valence of sodium is +1




                                                                                                                                      Part A 2.1
which can exhibit ionic bonding as well as the other          and that of oxygen is −2, the 2 : 1 ratio of sodium
types of strong bonds, form when atoms of two or              to oxygen ions produces electrical neutrality of the
more elements combine in specific ratios. A stoichio-          structure.


  Cubic




                     Simple                         Body-centered                    Face-centered

  Tetragonal                                                 Monoclinic




           Simple                Body-centered                      Simple               End-centered

  Orthohombic




            Simple                  Body-centered               Face-centered                  End-centered

  Rhombohedral                            Hexagonal                                Triclinic




Fig. 2.2 Bravais lattices and crystal systems
24        Part A   Solid Mechanics Topics



                           In the solid state, patterns of atoms and molecules     three integers having no common factor that are in the
                      form lattices, which are three-dimensional arrays of         same ratio as the direction cosines, relative to the co-
                      points having the property that the surroundings of each     ordinate axes, of such a vector characterizes the lattice
                      lattice point are identical to those of any other lattice    direction. Square brackets, e.g., [100], denote specific
                      point. There are only 14 unique lattices, the Bravais        crystallographic directions, while the same three inte-
                      lattices, shown in Fig. 2.2. Each lattice possesses three    gers enclosed by carats, e.g., 100 , describe families of
                      non-coplanar, non-collinear axes and a characteristic,       directions. Directions are crystallographically equiva-
Part A 2.1




                      unique array of lattice points occupied by structural        lent if they possess an identical arrangement of lattice
                      units, which can be individual atoms or identical clus-      points. Families of directions in the cubic crystal system
                      ters of atoms, depending on the nature of the substance.     are crystallographically equivalent, but those in noncu-
                      The relative lengths of the repeat distance of lattice       bic crystals may not be because of differences in the
                      points along each axis and the angles that the axes make     lattice parameters.
                      with one another define the seven crystal systems. Fig-            The Miller indices, another set of three integers de-
                      ure 2.2 also shows the crystal system for each of the        termined in a different manner, specify crystallographic
                      Bravais lattices.                                            planes. The notation arose from the observation by 19th
                           Each of the illustrations in Fig. 2.2 represents the    century crystallographers on naturally occurring crys-
                      unit cell for the lattice, which is the smallest arrange-    tals that the reciprocals of the intercepts of crystal faces
                      ment of lattice points that possesses the geometric          with the principal crystallographic axes occurred in the
                      characteristics of the extended structure. Repeating one     ratios of small, whole numbers. To determine the Miller
                      of the figures in Fig. 2.2 indefinitely throughout space       indices of a plane, first obtain the intercepts of the plane
                      with an appropriately chosen structural unit at each lat-    with each of the principal crystallographic directions.
                      tice point defines a crystal structure. Lattice parameters    Then take the reciprocals of these intercepts and find
                      include the angles between coordinate axes, if variable,     the three smallest integers with no common factor that
                      and the dimensions of the unit cell, which contains          have the same ratios to one another as the reciprocals
                      one or more lattice points. To determine the number of       of the intercepts. Enclosed in parentheses, these are the
                      points associated with a unit cell, count 1/8 for each       Miller indices of the plane. For example, the (120) plane
                      corner point, 1/2 for each point on a face, and 1 for        has intercepts of 1, 1/2, and ∞, in units of the lattice
                      each point entirely within the cell. A primitive unit cell   parameters, along the three principal crystallographic
                      contains only one lattice point (one at each corner).        directions. Families of planes are those having the same
                      The coordination number Z is the number of nearest           three integers in different permutations, including neg-
                      neighbors to a lattice point.                                atives, as their Miller indices. Braces enclose the Miller
                           One of the most important characteristics of crys-      indices of families, e.g., {120}. Crystallographically
                      tal lattices is symmetry, the property by which certain      equivalent planes have the same density and distribution
                      rigid-body motions bring the lattice into an equivalent      of lattice points. In cubic crystals, families of planes are
                      configuration indistinguishable from the initial config-       crystallographically equivalent.
                      uration. Symmetry operations occur by rotations about             Although there are examples of all of the crystal
                      an axis, reflections across a plane or a combination of       structures in naturally occurring materials, a relatively
                      rotations, and translations along an axis. For example,      few suffice to describe common engineering materials.
                      a plane across which the structure is a mirror image         All metals are either body-centered cubic (bcc), face-
                      of that on the opposite side is a mirror plane. An axis      centered cubic (fcc) or hexagonal close-packed (hcp).
                      about which a rotation of 2π/n brings the lattice into       The latter two structures consist of different stacking
                      coincidence forms an n-fold axis of symmetry. This           sequences of closely packed planes containing identical
                      characteristic of crystals has profound implications on      spheres or ellipsoids, representing the positive ions in
                      certain physical properties.                                 the metallic lattice. Figure 2.3 shows a plane of spheres
                           The geometry of the lattice provides a natural co-      packed as closely as possible in a plane.
                      ordinate system for describing directions and planes              An identical plane fitted as compactly as possible
                      using the axes of the unit cell as coordinate axes and       on top of or below this plane occupies one of two possi-
                      the lattice parameters as units of measure. Principal        ble locations, corresponding to the depressions between
                      crystallographic axes and directions are those paral-        the spheres. These locations correspond to the upright
                      lel to the edges of the unit cell. A vector connecting       and inverted triangular spaces between spheres in the
                      two lattice points defines a lattice direction. A set of      figure. The same option exists when placing a third
Materials Science for the Experimental Mechanist    2.1 Structure of Materials   25



identical plane on the second plane, but now two dis-
tinct situations arise depending on whether the third
plane is exactly over the first or displaced from it in the
other possible stacking location. In the first case, when
the first and third planes are directly over one another,
the stacking sequence is characteristic of hexagonal
close-packed structures and is indicated ABAB. . . The                                                       c




                                                                                                                                     Part A 2.1
close-packed, or basal, planes are normal to an axis of
sixfold symmetry. Figure 2.4 shows the conventional
unit cell for the hcp structure. Based on the hexago-
nal cell of the Bravais lattice, this unit cell contains two
atoms.
    The c/a ratio is the height of the cell divided by                                             a
the length of the side of the regular hexagon form-
ing the base.√ the ions are perfect spheres, this ratio
                If                                             Fig. 2.4 Hexagonal close-packed unit cell
is 1.6333 = (8/3). In this instance, the coordination
number of the structure is 12. However, most metals            which is not a close-packed structure. Figure 2.6 shows
that exhibit this structure have c/a ratios different from     the unit cell of this structure.
this ideal value, indicating that oblate or prolate ellip-         The structure has a coordination number of eight
soids are more accurate than spheres as models for the         and the unit cell contains two atoms.
atoms. Consequently, the coordination number is a hy-              The density of a crystalline material follows from its
brid quantity consisting of six atoms in the basal plane       crystal structure and the dimensions of its unit cell. By
and six atoms at nearly the same distances in adjacent         definition, density is mass per unit volume. For a unit
basal planes. Nevertheless, the conventional value for         cell this becomes the number of atoms in a unit cell
the coordination number of the hcp structure is 12 re-         n times the mass of the atom, divided by the cell vol-
gardless of the c/a ratio.                                     ume Ω:
    When the third plane in a close-packed structure
occurs in an orientation that is not directly above the                 nA
                                                                  ρ=         .                                      (2.1)
first, the stacking produces a face-centered cubic (fcc)                 Ω N0
structure. The sequence ABCABC. . . represents this
stacking. The {111} planes are close-packed in this            The mass of an atom is the atomic weight, A, divided
structure, the coordination number is 12, and the unit         by Avogadro’s number, N0 = 6.023 × 1023 , which is the
cell contains four atoms, as shown in Fig. 2.5.                number of atoms or molecules in one gram-atomic or
    The third crystal structure typical of metallic ele-       gram-molecular, respectively, weight of a substance.
ments and alloys is the body-centered cubic structure,             The (8 − N) rule classifies crystal structures of ele-
                                                               ments that bond principally by covalent bonds, where
                                                               N (≥ 4) is the number of the element’s group in the
                B-layer C-layer                                Periodic Table. The rule states that the element forms
                                                               a crystal structure characterized by a coordination num-
                                                               ber of (8 − N). Thus, silicon in group 4 forms a crystal




Fig. 2.3 Plane of close-packed spheres                         Fig. 2.5 Face-centered cubic unit cell and {111} plane
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science
1 introduction to material science

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1 introduction to material science

  • 1. 95 Materials and 3. Materials and Their Characteristics: Overview 3.1 Basic Features of Materials .................... 96 In its most general context, the term mater- 3.1.1 Nature of Materials....................... 96 ials measurements denotes principles, techniques 3.1.2 Types of Materials ........................ 97 and operations to distinguish qualitatively and 3.1.3 Scale of Materials ......................... 99 to determine quantitatively the characteristics 3.1.4 Processing of Materials ................. 99 of materials. As materials comprise all natu- 3.1.5 Properties of Materials .................. 99 ral and synthetic substances and constitute the 3.1.6 Application of Materials ................ 100 physical matter of products and systems, such Part A 3 3.2 Classification of Materials as Characterization Methods...................... 101 • machines, devices, commodities References .................................................. 102 • power plants and energy supplies • means of habitation, transport, and commu- the science of measurement, are outlined, in nication, this chapter an overview on the basic features of it is clear that materials characterization methods materials is given as a basis for the classification of have a wide scope and impact for science, tech- the various methods used to characterize materials nology, the economy and society. Whereas in the by analysis, measurement, testing, modelling and preceding chapters the principles of metrology, simulation. Materials measurements are aimed at characterizing the Generally speaking, measurement begins with a def- features of materials quantitatively; this is often closely inition of the measurand, the quantity that is to be related to the analysis, modelling and simulation, and measured [3.2], and it always involves a comparison of the qualitative characterization of materials through test- the measurand with a known quantity of the same kind. ing [3.1], see Fig. 3.1. Whereas the general metrological system is based on the Measurement Materials Testing Set of operations Natural or synthetic Technical procedure for the purpose of substances; consisting of the determining the value physical matter of determination of attributes, of a quantity products in accordance with a specified procedure Result of analysis, measurement, testing, modelling, simulation: characterization of materials by quantities and attributes Fig. 3.1 Scheme for the characterization of materials
  • 2. 96 Part A The Materials Measurement System well-defined SI-Units (see Chapt. 1 of this handbook), or thermal conductivity; some are Boolean, such as the for materials there is a broad spectrum of “material mea- ability to be recycled; some, like resistance to corrosion, surands”. This is due to the variety of materials, their may be expressed as a ranking (poor, adequate, good, intrinsic chemical and physical nature, and the many at- for instance) and some can only be captured with text tributes, which are related to materials with respect to and images [3.3]. As a background for the materials composition, structure, scale, synthesis, properties and measurement system and the classification of mater- applications. Some of these attributes can be expressed ials characterization methods, in this chapter the basic – in a metrological sense – as numbers, like density features of materials are briefly reviewed. 3.1 Basic Features of Materials Materials can be of natural origin or synthetically • Metallic bonds occur between elements with low Part A 3.1 processed and manufactured. According to their chem- electron-negativities, so that the electrons are only ical nature they are broadly grouped traditionally loosely attracted to the ionic nuclei. A metal is into inorganic and organic materials. Their physical thought of as a set of positively charged ions em- structure can be crystalline, or amorphous. Compos- bedded in an electron sea. ites are combinations of materials assembled together • Van der Waals bonds are due to the different inter- to obtain properties superior to those of their sin- nal electronic polarities between adjacent atoms or gle constituents. Composites are classified according molecules leading to weak (secondary) electrostatic to the nature of their matrix: metal, ceramic or dipole bonding forces. polymer composites, often designated MMCs, CMCs and PMCs, respectively. Figure 3.2 illustrates with Materials Spatial Atomic Structure. The amorphous or characteristic examples the spectrum of materials be- crystalline arrangement of atoms (or molecules) in crys- tween the categories natural, synthetic, inorganic, and talline structures is characterized by unit cells which are organic. the fundamental building blocks or modules repeated many times in space within a crystal. 3.1.1 Nature of Materials Grains. Crystallites made up of identical unit cells re- From the view of materials science [3.4], the fundamen- peated in space, separated by grain boundaries. tal features of a solid material are described as follows. Phases. Homogeneous aggregations of matter with re- Materials Atomic Nature. The atomic elements of the spect to chemical composition and uniform crystal periodic table which constitute the chemical composi- tion of a material. Materials Atomic Bonding. The type of cohesive elec- Natural tronic interactions between the atoms (or molecules) in a material, empirically categorised into the following Minerals Wood basic classes: Paper • Inorganic Organic Ionic bonds form between chemical elements Composites with very different electron-negativity (tendency MMC, CMC, to gain electrons), resulting in electron transfer PMC and the formation of anions and cations. Bond- ing occurs through electrostatic forces between the Metals ions. Ceramics Polymers • Covalent bonds form between elements that have similar electron-negativities, the electrons are lo- Synthetic calised and shared equally between the atoms, leading to spatially directed angular bonds. Fig. 3.2 Classification of materials
  • 3. Materials and Their Characteristics: Overview 3.1 Basic Features of Materials 97 structure: grains composed of the same unit cells are for the good ductility and formability of metals. Met- the same phase. als and metallic alloys are the most important group of the so-called structural materials (see below) whose Lattice Defects. Deviations of an ideal crystal structure: special features for engineering applications are their mechanical properties, e.g. strength and toughness. • Point defects or missing atoms: vacancies • Line defects or rows of missing atoms: dislocations Semiconductors. Semiconductors have an intermedi- • Area defects: grain boundaries ate position between metals and inorganic non-metallic • Volume defects: cavities materials. Their most important representatives are the elements silicon and germanium, possessing covalent Microstructure. The microscopic collection of grains, bonding and diamond structure and the similarly struc- phases, lattice defects and grain boundaries. tured III–V-compounds, like gallium arsenide (GaAs). Together with bulk material characteristics, surface Being electric non-conductors at absolute zero, semi- Part A 3.1 and interface phenomena have to considered. conductors can be made conductive through thermal energy input or atomic doping which leads to the 3.1.2 Types of Materials creation of free electrons contributing to electrical conductivity. Semiconductors are important functional It has been estimated that there are between 40 000 and materials (see below) for electronic components and 80 000 materials which are used or can be used in today’s applications. technology [3.3]. Figure 3.3 lists the main conventional families of materials together with examples of classes, Inorganic Non-Metallic Materials, Ceramics. Atoms members, and attributes. For the examples of attributes, in these materials are held together by covalent and sufficient characterization methods are named. ionic bonding. As covalent and ionic bonding ener- From a technological point of view, the materials gies are much higher than metallic bonds, inorganic categorized in Fig. 3.3 as families have different charac- non-metallic materials, like ceramics have high hard- teristics relevant for engineering applications [3.5]: ness and high melting temperatures. These materials are basically brittle and not ductile: In contrast to Metallic Materials; Alloys. In metals, the grains as the the metallic bond model, a displacement of atomistic buildings blocks are held together by the electron gas. dimensions theoretically already breaks localised cova- The free valence electrons of the electron gas account lent bonds or transforms anion–cation attractions into for the high electrical and thermal conductivity and anion–anion or cation–cation repulsions. Because of the optical gloss of metals. The metallic bonding – missing free valence electrons, inorganic non-metallic seen as an interaction between the sum total of atomic materials are poor conductors for electricity and heat, nuclei and the electron gas – is not significantly influ- this qualifies them as good insulators in engineering enced by a displacement of atoms. This is the reason applications. Subject Family Class Member Attributes Natural Steels CuBeCo Composition: Chemical analysis Ceramics Cast iron CuCd Density: Polymers Al-alloys CuCr Measurement Materials Grain size: Metals Cu-alloys CuPb Computational modelling Semiconductors Ni-alloys Bronze Wear resistance: 3-body-systems-testing Composites Ti-alloys CuTe Reliability: Biomaterials Zn-alloys CuZr Probabilistic simulation Fig. 3.3 Materials types with examples of materials attributes and characterization methods (after [3.3])
  • 4. 98 Part A The Materials Measurement System Nanoscale Microscale Macroscale % Atomic, molecular % Microelectromechanical % Continuum engineering systems systems (MEMS) systems % Electronic, quantum % Microstructures % Bulk, components structures of materials joined structures 10 – 9 10 – 6 10 –3 10 0 10 3(m) Fig. 3.4 Scale of materials: systems and structures Part A 3.1 Organic Materials; Polymers, Blends. Organic mater- sen so that the properties of one constituent enhance the ials whose technologically most important represen- deficient properties of the other. Usually, a given prop- tatives are the polymers, consist of macromolecules erty of a composite lies between the values for each containing carbon covalently bonded with itself and with constituent, but not always. Sometimes, the property of elements of low atomic number (e.g. H, N, O, S). Inti- a composite is clearly superior to those of either of the mate mechanical mixtures of several polymers are called constituents. The potential for such a synergy is one rea- blends. In thermoplastic materials, the molecular chains son for the interest in composites for high-performance have long linear structures and are held together through applications. However, because manufacturing of com- (weak) intermolecular (van der Waals) bonds, leading to posites involves many steps and is labour intensive, low melting temperatures. In thermosetting materials the composites may be too expensive to compete with met- chains are connected in a network structure and do not als and polymers, even if their properties are superior. In melt. Amorphous polymer structures (e.g. polystyrene) high-tech applications of advanced composites it should are transparent, whereas the crystalline polymers are also be borne in mind that they are usually difficult to translucent to opaque. The low density of polymers recycle. gives them a good strength-to-weight ratio and makes them competitive with metals in structural engineering Natural Materials. Natural materials used in engineer- applications. ing applications are classified into natural materials of mineral origin, e.g. marble, granite, sandstone, mica, Composites. Generally speaking, composites are hybrid sapphire, ruby, diamond, and those of organic origin, creations made of two or more materials that maintain e.g. timber, India rubber, natural fibres, like cotton and their identities when combined. The materials are cho- wool. The properties of natural materials of mineral Subject Family Class Member Attributes ... Casting Material type Deformation ... Compression Joining Moulding Size range Rotation Process Shaping Composite Shape Injection Tolerance Surfacing Powder Blow Roughness Rapid prototyping ... Batch quantity Fig. 3.5 Hierarchy of processing of materials
  • 5. Materials and Their Characteristics: Overview 3.1 Basic Features of Materials 99 Processing Matter Materials Manufacturing % Structural Materials % Solids, Liquids Machining → mechanical, thermal tasks Forming % Functional Materials → electrical, magnetic, optical tasks % Atoms, Molecules Nanoscale manipulation % Smart Materials → sensor + actuator task Assembly Fig. 3.6 Materials and their characteristics result from the processing of matter Part A 3.1 origin, such as for example high hardness and good materials measurement methods have to characterize chemical durability, are determined by strong cova- materials with respect to the lent and ionic bonds between their atomic or molecular 1. Nanoscale, sizes of about 1 to 100 nanometers [3.6], constituents and stable crystal structures. Natural mater- 2. Microscale, relevant for micro-devices and micro- ials of organic origin often possess complex structures systems having sizes of typically 1 to 1000 micro- with direction-dependent properties. Advantageous ap- meters [3.7], plication aspects of natural materials are recycling and 3. Macroscale materials have the dimensions of all cus- sustainability. tomary products, devices and plants, ranging from the millimeter to the kilometer scale [3.8]. Biomaterials. Biomaterials can be broadly defined as the class of materials suitable for biomedical ap- Figure 3.4 gives an overview on materials scales with plications. They may be synthetically derived from some key words. non-biological or even inorganic materials or they may originate in living tissues. The products that 3.1.4 Processing of Materials incorporate biomaterials are extremely varied and in- clude artificial organs; biochemical sensors; disposable For their use, materials have to be engineered by pro- materials and commodities; drug-delivery systems; den- cessing and manufacture in order to fulfil their purpose tal, plastic surgery, ear and ophthalmological devices; as the physical basis of products designed for the needs orthopedic replacements; wound management aids; of the economy and society. There are the following and packaging materials for biomedical and hygienic main technologies to transform matter into engineered uses. materials [3.9]: For the application of biomaterials the understand- ing of the interactions between synthetic substrates and • Machining, i. e. shaping, cutting, drilling, etc. of biological tissues are of crucial importance to meet the solids, needs of clinical requirements. However, medical and • Net forming of suitable matter, e.g. liquids, moulds, clinical aspects of biomaterials are not treated in this • Nanotechnology assembly of atoms or molecules. Handbook. In addition to these methods, there are also fur- 3.1.3 Scale of Materials ther technologies, like surfacing and joining, which are applied to process, shape and assemble mater- The geometric length scale of materials has more than ials and products. The design of materials may also twelve orders of magnitude. The scale ranges from be supported by computational methods [3.10]. It the nanometer dimensions of quantum-well structures – has been estimated that there are at least 1000 dif- with novel application potentials for advanced commu- ferent ways to produce materials [3.3]. Figure 3.5 nications technologies – to the kilometer-long. structures lists some of the families of processing materials of bridges for public transport, pipelines and oil-drilling together with examples of classes, members, and platforms for the energy supply of society. Accordingly, attributes.
  • 6. 100 Part A The Materials Measurement System Raw materials Engineering materials % ores % metals % natural substances % ceramics % coal % polymers % chemicals % structural materials % oil % functional materials Recycling Recycling Part A 3.1 Technical Products The earth % scrap Deposition % waste Performance % refuse Fig. 3.7 The materials cycle 3.1.5 Properties of Materials 3.1.6 Application of Materials According to their properties, materials can be broadly For the application of materials, their quality, safety and classified into the following groups [3.11]: reliability as constituents of products and engineered components and systems are of special importance. This • Structural materials: engineered materials with spe- adds performance attributes to the characteristics to be cific mechanical or thermal properties determined by materials measurement and testing. In • Functional materials: engineered materials with this context the materials cycle must be considered. specific electrical, magnetic or optical properties Figure 3.7 illustrates that all materials (accompa- • Smart materials: engineered materials with intrin- nied by the necessary flow of energy and information) sic or embedded “sensors” and “actuators” which move in cycles through the techno-economic system: are able to react in response to external loading, from raw materials to engineering materials and techni- aiming at optimising the materials’ behaviour ac- cal products, and finally, after the termination of their cording to given requirements for the materials task and performance, to deposition or recycling. From performance [3.12]. the materials cycle, which applies to all branches of tech- nology, it is obvious that materials and their properties – It must be emphasized that the characteristics of to be determined through measurement and testing – are engineered structural, functional, and smart materials of crucial importance for the performance of technical depend essentially on their processing and manufac- products. This is illustrated in Table 3.1 for some exam- ture, as illustrated in a highly simplified manner in ples of products and technical systems from the energy Fig. 3.6. sector [3.13].
  • 7. Materials and Their Characteristics: Overview 3.2 Classification of Materials Characterization Methods 101 Table 3.1 Application examples of materials in energy systems and relevant materials properties [3.13] Application Materials properties Mechanical Thermal Electrical Magnetic Optical Heat engine High-temperature strength Electricity generator High-temperature strength Nuclear pressure vessel Resistance to crack growth Solar energy Heat absorption Photoelectricity Reflectance Part A 3.2 Superconductor Ductility; strength High current Magnetic capacity quenching Conservation Light weight; Thermal insulation; Semiconductivity Magnetic Low strength high-temperature efficiency transmission resistance loss 3.2 Classification of Materials Characterization Methods From a realization concerning the application of all are described in detail in the following parts of this material, a classification of materials characterization book: methods can be outlined in a simplified manner: Whenever a material is being created, developed, • Methods to analyze the composition and structure of materials with respect to chemical composition, or produced the properties or phenomena the mater- nanoscopic architecture and microstructure, surfaces ial exhibits are of central concern. Experience shows and interfaces are compiled in Part B . that the properties and performance associated with a material are intimately related to its composition • Methods to measure the mechanical, thermal, elec- trical, magnetic and optical material properties are and structure at all levels, including which atoms are described in Part C . present and how the atoms are arranged in the mater- ial, and that this structure is the result of synthesis, • Methods of testing material performance through the determination of mechanisms which are detrimental processing and manufacture. The final material must to materials integrity, like corrosion, wear, biode- perform a given task and must do so in an eco- terioration, materials-environment interactions, are nomical and socially acceptable manner. These main outlined in Part D , which also contains the de- elements: scription of methods for performance control and • composition and structure, condition monitoring. • properties, • Methods of modelling and simulation by mathemat- • performance ical and computational approaches – ranging from Molecular Dynamics Modelling to Monte Carlo sim- and the interrelationship among them define the main ulation – are described in Part E . categories of materials characterization methods to be applied to these elements, see Fig. 3.8. Supporting the presentation of the materials characteri- Figure 3.8 illustrates that the materials charac- zation methods, in the Appendix relevant International terization methods comprise analysis, measurement, Standards of Materials Measurement Methods are com- testing, modelling, and simulation. These methods piled.
  • 8. 102 Part A The Materials Measurement System Composition, Structure Properties % Chemistry % Mechanical % Microstructure Analysis % Thermal % Surfaces and Measurement % Electrical interfaces Testing % Magnetic Modelling % Optical Simulation Part A 3 Performance Materials failure mechanisms: % corrosion % friction and wear % biogenic impact % materials-environment interactions And performance control by condition monitoring methods: % non-destructive evaluation % lifetime predictions % characterization of safety and reliability Fig. 3.8 Categories of materials characterization methods References 3.1 BIPM: International Vocabulary of Basic and Gen- 3.6 Springer Handbook of Nanotechnology, ed. by eral Terms in Metrology (Bureau International Poids B. Bhushan (Springer, Berlin, Heidelberg 2004) Mesures, Paris 1993) 3.7 S. D. Senturia: Microsystem Design (Kluwer, Boston 3.2 H. Czichos, W. Daum: Measurement methods and 2001) sensors. In: Dubbel Taschenbuch für den Maschi- 3.8 Dubbel Taschenbuch für den Maschinenbau, ed. by nenbau, ed. by W. Beitz, K.-H. Grote (Springer, W. Beitz, K.-H. Grote (Springer, Berlin, Heidelberg Berlin, Heidelberg 2004) (in German) 2004) 3.3 M. F. Ashby, Y. J. M. Brechet, D. Cebon, L. Salvo: Se- 3.9 M. P. Groover: Fundamentals of Modern Manufac- lection strategies for materials and processes, Mater. turing (Wiley, New York 2002) Design 25, 51–67 (2004) 3.10 Computational Materials Design, ed. by T. Saito 3.4 Encyclopedia of Materials: Science and Technology, (Springer, Berlin, Heidelberg 1999) ed. by K. H. J. Buschow, R. W. Cahn, M. C. Flem- 3.11 N. A. Waterman, M. F. Ashby: The Materials Selector, ings, B. Ilschner, E. J. Kramer, S. Mahajan (Elsevier, 2nd edn. (Chapman, London 1996) Amsterdam 2001) 3.12 M. Schwartz: Encyclopedia of Smart Materials (Wiley, 3.5 H. Czichos (Ed.): Materials. In: HÜTTE Das Inge- New York 2002) nieurwissen (Springer, Berlin, Heidelberg 2004) (in 3.13 Britannica Editors: Materials. In: Encyclopedia Bri- German) tannica, 2001 edn. (Britannica, Chicago 2001)
  • 9. 17 Materials Scie 2. Materials Science for the Experimental Mechanist Craig S. Hartley Part A 2 2.1 Structure of Materials ........................... 17 This chapter presents selected principles of ma- 2.1.1 Atomic Bonding ........................... 18 terials science and engineering relevant to the 2.1.2 Classification of Materials .............. 21 interpretation of structure–property relationships. 2.1.3 Atomic Order ............................... 22 Following a brief introduction, the first section 2.1.4 Equilibrium and Kinetics ............... 28 describes the atomic basis for the description of 2.1.5 Observation and Characterization structure at various size levels. Types of atomic of Structure ................................. 31 bonds form a basis for a classification scheme of materials as well as for the distinction between 2.2 Properties of Materials .......................... 33 amorphous and crystalline materials. Crystal struc- 2.2.1 The Continuum Approximation ...... 34 tures of elements and compounds are described. 2.2.2 Equilibrium Properties .................. 35 The second section presents the thermodynamic 2.2.3 Dissipative Properties ................... 38 and kinetic basis for the formation of microstruc- 2.2.4 Transport Properties of Materials .... 43 tures and describes the use of phase diagrams 2.2.5 Measurement Principles for determining the nature and quantity of equi- for Material Properties .................. 46 librium phases present in materials. Principal methods for the observation and determination of References .................................................. 47 structure are described. The structural foundations for phenomenological descriptions of equilibrium, dissipative, and transport properties are described. these properties. In conclusion the chapter The chapter includes examples of the relation- presents several useful principles for experimen- ships among physical phenomena responsible for tal mechanists to consider when measuring and various mechanical properties and the values of applying values of material properties. 2.1 Structure of Materials Engineering components consist of materials having components affect both the choice of experimental tech- properties that enable the items to perform the func- niques and the interpretation of results. In measuring tions for which they are designed. Measurements of static behavior, it is important to know whether relevant the behavior of engineering components under various properties of the constituent materials are independent conditions of service are major objectives of experimen- of time. Similarly, measurements of dynamic behav- tal mechanics. Validation and verification of analytical ior require information on the dynamic and dissipative models used in design require such measurements. properties of the materials. At best, the fundamental na- All models employ mathematical relationships that re- ture of materials, which is the ultimate determinant of quire knowledge of the behavior of materials under their behavior, forms the basis of these models. The a variety of conditions. Assumptions such as isotropy, extent to which such assumptions represent the actual homogeneity, and uniformity of materials affect both physical situation limits the accuracy and significance analytical calculations and the interpretation of experi- of results. mental results. Regardless of the scale or purpose of the The primary axiom of materials science and engi- measurements, properties of materials that comprise the neering states that the properties and performance of
  • 10. 18 Part A Solid Mechanics Topics a material depend on its structure at one or more lev- came widespread among scientists in the 19th and 20th els, which in turn is determined by the composition century. Atomic theory of matter led to the discovery and the processing, or thermomechanical history of the of primitive units of matter known as electrons, pro- material. The meaning of structure as employed in ma- tons, and neutrons and laws that govern their behavior. terials science and engineering depends on the scale of Although discoveries through research in high-energy reference. Atomic structure refers to the number and ar- physics constantly reveal more detail about the struc- rangement of the electrons, protons, and neutrons that ture of the atom, the planetary model proposed in 1915 Part A 2.1 compose each type of atom in a material. Nanostructure by Niels Bohr, with some modifications due to later dis- refers to the arrangement of atoms over distances of the coveries of quantum mechanics, suffices to explain most order of 10−9 m. Analysis of the scattering of electrons, of the important aspects of engineering materials. In this neutrons, or x-rays is the principal tool for measure- model, atoms consist of a nucleus, containing protons, ments of structure at this scale. Microstructure refers to which have a positive electrical charge, and an approx- the spatial arrangement of groups of similarly oriented imately equal number of electrically neutral neutrons, atoms as viewed by an optical or electron microscope each of which has nearly the same mass as a proton. at resolutions in the range 10−6 –10−3 m. Macrostruc- Surrounding this nucleus is an assembly of electrons, ture refers to arrangements of groups of microstructural which are highly mobile regions of concentrated nega- features in the range of 10−3 m or greater, which can tive charge each having substantially smaller mass than be viewed by the unaided eye or under low-power a proton or neutron. The number of electrons is equal to optical magnification. Structure-insensitive properties, the number of protons in the nucleus, so each atom is such as density and melting point, depend principally electrically neutral. on composition, or the relative number and types of Elements differ from one another primarily through atoms present in a material. Structure-sensitive proper- the atomic number, or number of protons in the nu- ties, such as yield strength, depend on both composition cleus. However, many elements form isotopes, which and structure, principally at the microscale. are atoms having identical atomic numbers but different This survey will acquaint the experimental mecha- numbers of neutrons. If the number of neutrons differs nist with some important concepts of materials science excessively from the number of protons, the isotope is and engineering in order to provide a basis for in- unstable and either decays by the emission of neutrons formed selections and interpretations of experiments. and electromagnetic radiation to form a more stable The chapter consists of a description of the princi- isotope or fissions, emitting electromagnetic radiation, pal factors that determine the structure of materials, neutrons, and assemblies of protons and neutrons that including techniques for quantitative measurements of form nuclei of other elements. structure, followed by a phenomenological description The Periodic Table, shown in Fig. 2.1, classifies of representative material properties with selected ex- elements based on increasing atomic number and a pe- amples of physically based models of the properties. riodic grouping of elements having similar chemical A brief statement of some principles of measurement characteristics. The manner in which elements inter- that acknowledge the influence of material structure on act chemically varies periodically depending on the properties concludes the chapter. Additional informa- energy distribution of electrons in the atom. The ba- tion on many of the topics covered in the first two sis for this grouping is the manner in which additional sections can be found in several standard introductory electrons join the atom as the atomic numbers of the el- texts on materials science and engineering for engi- ements increase. Quantum-mechanical laws that govern neers [2.1–4]. Since this introduction can only briefly the behavior of electrons require that they reside in the survey the complex field of structure–property relation- vicinity of the nucleus in discrete spatial regions called ships, each section includes additional representative orbitals. Each orbital corresponds to a specific energy references on specific topics. state for electrons and is capable of accommodating two electrons. Electron orbitals can have a variety of spatial 2.1.1 Atomic Bonding orientations, which gives a characteristic symmetry to the atom. Four quantum numbers, arising from solutions The Periodic Table to the Schrödinger wave equation, governs the behavior The realization that all matter is composed of a fi- of the electrons: the principal quantum number n, which nite number of elements, each consisting of atoms with can have any integer value from 1 to infinity; the az- a characteristic arrangement of elementary particles, be- imuthal quantum number , which can have any integer
  • 11. Materials Science for the Experimental Mechanist 2.1 Structure of Materials 19 value from 0 to (n − 1); the magnetic quantum number the periodic table, have nearly full orbitals and tend to m , which can have any integer value between − and interact with other atoms by accepting electrons to form + ; and the spin quantum number m s which has val- a negatively charged entity called an anion. The neg- ues ±1/2. The Pauli exclusion principle states that no ative charge arises since electrons join the originally two electrons in a system can have the same four quan- neutral atom. Electropositive elements occupy columns tum numbers. As the number of electrons increases with towards the left on the periodic table and ionize by increasing atomic number, orbitals are filled beginning yielding electrons from their outer orbitals to form pos- Part A 2.1 with those having the lowest electron energy states and itively charged cations. proceeding to the higher energy states. Broadly speaking, elements are metals, metalloids, Elements with electrons in full, stable orbitals are and nonmetals. The classification proceeds from the chemically inert gases, which occupy the extreme right most electropositive elements on the left of the peri- column of the periodic table (group 8). Electronegative odic table to the most electronegative elements on the elements, which occupy columns towards the right of right. A metal is a pure element. A metal that incorpo- 1A 8A 1 2 H H 1s1 1s2 hydrogen helium 1.008 2A 3A 4A 5A 6A 7A 4.003 3 4 5 6 7 8 9 10 Li Be B C N O F Ne [He]2s1 [He]2s2 [He]2s22p1 [He]2s22p2 [He]2s22p3 [He]2s22p4 [He]2s22p5 [He]2s22p6 lithium beryllium boron carbon nitrogen oxygen fluorine neon 6.941 9.012 10.81 12.01 14.01 16.00 19.00 20.18 11 12 13 14 16 16 17 18 Na Mg Al Si P S Cl Ar [Ne]3s1 [Ne]3s2 [Ne]3s23p1 [Ne]3s23p2 [Ne]3s23p3 [Ne]3s23p4 [Ne]3s23p5 [Ne]3s23p6 sodium magnesium aluminum silicon phosphorus sulfur chlorine argon 22.99 24.31 3B 4B 5B 6B 7B 8B 11B 12B 26.98 28.09 30.97 32.07 35.45 39.95 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 K Ca Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr [Ar]4s1 [Ar]4s2 [Ar]4s23d1 [Ar]4s23d2 [Ar]4s23d3 [Ar]4s13d5 [Ar]4s23d5 [Ar]4s23d6 [Ar]4s23d7 [Ar]4s23d8 [Ar]4s13d10 [Ar]4s23d10 [Ar]4s23d104p1 [Ar]4s23d104p2 [Ar]4s23d104p3 [Ar]4s23d104p4 [Ar]4s23d104p5 [Ar]4s23d104p6 pollassium calcium scandium titanium vanadium chromium manganese iron cobalt nickel copper zinc gallium germanium arsenic selenium bromine krypton 39.10 40.08 44.96 47.88 50.94 52.00 55.94 55.85 58.93 58.69 63.55 65.39 69.72 72.58 74.92 78.96 79.90 83.80 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 52 Rb Sr Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe [Kr]5s1 [Kr]5s2 [Kr]5s24d1 [Kr]5s24d2 [Kr]5s14d4 [Kr]5s14d5 [Kr]5s24d5 [Kr]5s14d7 [Kr]5s14d8 [Kr]4d10 [Kr]5s14d10 [Kr]5s24d10 [Kr]5s24d105p1 [Kr]5s24d105p2 [Kr]5s24d105p3 [Kr]5s24d105p4 [Kr]5s24d105p5 [Kr]5s24d105p6 nubidium strontium yttrium zirconium niobium molybdenum technetium ruthenium rhodium palladium silver cadmium indium tin antimony tellurium iodine xenon 85.47 87.62 88.91 91.22 92.91 95.94 (98) 101.1 102.9 106.4 107.9 112.4 114.8 118.7 121.8 127.6 126.9 131.3 55 57 57 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 Cs Ba La* Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn [Xe]6s 1 [Xe]6s2 [Xe]6s25d1 [Xe]6s24f145d2 [Xe]6s24f145d3 [Xe]6s24f145d4 [Xe]6s24f145d5 [Xe]6s24f145d6 [Xe]6s24f145d7 [Xe]6s14f145d9 [Xe]6s14f145d10 [Xe]6s24f145d10 [Xe]6s24f145d106p1 [Xe]6s24f145d106p2 [Xe]6s24f145d106p3 [Xe]6s24f145d106p4 [Xe]6s24f145d106p5 [Xe]6s24f145d106p6 casium barium lanthanum hafnium tantalum tungsten rhenium osmium iridium platinum gold mercury thallium lead bismuth polonium astatine radon 132.9 137.3 138.9 178.5 180.9 183.9 186.2 190.2 190.2 195.1 197.0 200.5 204.4 207.2 208.9 (209) (210) (222) 87 88 89 104 105 106 107 108 109 110 111 112 114 116 118 Fr Ra Ac ~ Rf Db Sg Bh Hs Mt Ds Uuu Uub Uuq Uuh Uuo [Rn] 7s1 [Rn]7s2 [Rn]7s26d1 [Rn]7s25f146d2 [Rn]7s25f146d3 [Rn]7s25f146d4 [Rn]7s25f146d5 [Rn]7s25f146d6 [Rn]7s25f146d7 [Rn]7s15f146d9 francium radium actinium rutherfordium dubnium seaborgium bohrium hassium meitnerium darmstadtium (223) (226) (227) (257) (260) (263) (262) (265) (266) (271) (272) (277) (296) (298) (?) 58 59 60 61 62 63 64 65 66 67 68 69 70 71 Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Lanthanide series* [Xe]6s24f15d1 [Xe]6s24f3 [Xe]6s24f4 [Xe]6s24f5 [Xe]6s24f6 [Xe]6s24f7 [Xe]6s24f75d1 [Xe]6s24f9 [Xe]6s24f10 [Xe]6s24f11 [Xe]6s24f12 [Xe]6s24f13 [Xe]6s24f14 [Xe]6s24f145d1 cerium praseodymium neodymium promethium samarium europium gadolinium terbium dysprosium holmium erbium thulium ytterbium lutetium 140.1 140.9 144.2 (147) (150.4) 152.0 157.3 158.9 162.5 164.9 167.3 168.9 173.0 175.0 90 91 92 93 94 95 96 97 98 99 100 101 102 103 Actinide series ~ Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr [Rn]7s26d2 [Rn]7s25f26d1 [Rn]7s25f36d1 [Rn]7s25f46d1 [Rn]7s25f6 [Rn]7s25f7 [Rn]7s25f76d1 [Rn]7s25f9 [Rn]7s25f10 [Xe]6s24f11 [Rn]7s25f12 [Rn]7s25f13 [Rn]7s25f14 [Rn]7s25f146d1 thorium protactinium uranium neptunium plutonium americium curium berkelium californium einsteinium fermium mendelevium nobelium lawrencium 232.0 (231) (238) (237) (242) (43) (247) (247) (249) (254) (253) (256) (254) (257) Liquids at room temperature Gases at room temperature Solids at room temperature Fig. 2.1 The Periodic Table of the elements. Elements named in blue are liquids at room temperature. Elements named in red are gases at room temperature. Elements named in black are solids at room temperature
  • 12. 20 Part A Solid Mechanics Topics rates atoms of other elements into its structure without are strongly directional since the orbitals involved are changing its essential metallic character forms an al- typically nonspherical. In both ionic and covalent bonds loy, which is not a metal since it is not a pure element. nearest-neighbor ions are most strongly involved and The major differences in materials have their origins in the valence electrons are highly localized. the nature of the bonds formed between atoms, which Metallic bonds occur in strongly electropositive are determined by the manner in which electrons in the elements, which surrender their valence electrons to highest-energy orbitals interact with one another and by form a negatively charged electron gas or distribution Part A 2.1 whether the centers of positive and negative charge of of highly nonlocalized electrons that moves relatively the atoms coincide. The work required to remove an freely throughout the substance. The positively charged ion from the substance in which it resides is a measure ions repel one another but remain relatively stationary of the strength of these bonds. At suitable tempera- because the electron gas acting as glue holds them to- tures and pressures, all elements can exist in all states gether. Metallic bonds are relatively nondirectional and of matter, although in some cases this is very difficult the ions are approximately spherical. A major difference to achieve experimentally. At ambient temperature and between the metallic bond and the ionic and covalent pressure, most elements are solids, some are gases, and bonds is that it does not involve an exchange or sharing a few are liquid. of electrons with nearest neighbors. The bonds in many substances closely approximate Primary Bonds the pure bond types described above. However, mix- Primary bonds are the strongest bonds that form among tures of these archetypes occur frequently in nature, atoms. The manner in which electrons in the highest and a substance can show bonding characteristics that energy levels interact produces differences in the kinds resemble more than one type. This hybrid bond situa- of primary bonds. Valence electrons occupy the highest tion occurs most often in substances that exhibit some energy levels of atoms, called the valence levels. Va- characteristics of directional covalent bonds along with lence electrons exhibit three basic types of behavior: nondirectional metallic or ionic bonds. atoms of electropositive elements yield their valence electrons relatively easily; atoms of electronegative el- Secondary Bonds ements readily accept electrons to fill their valence Some substances are composed of electrically neutral levels; and elements between these extremes can share clusters of ions called molecules. Secondary bonds ex- electrons with neighboring atoms. The valence of an ion ist between molecules and are weaker than primary is the number of electrons yielded, accepted or shared bonds. One type of secondary bond, the van der Waals by each atom in forming the ion. Valence is positive bond, is due to the weak electrostatic interaction be- or negative according to whether the ion has a positive tween molecules in which the instantaneous centers of (cation) or negative (anion) charge. positive and negative charge do not coincide. A mol- The behavior of valence electrons gives rise to three ecule consisting of a single ion of an electropositive types of primary bonds: ionic, covalent and metallic. element and a single ion of an electronegative element, Ionic bonds occur between ions of strongly electropos- such as a molecule of HCl gas, is a simple example itive elements and strongly electronegative elements. of a diatomic molecule. The center of negative charge Each atom of the electropositive element surrenders one of the system coincides with the nucleus of the chlo- or more electrons to one or more atoms of the elec- rine ion, but the center of positive charge is displaced tronegative element to form oppositely charged ions, from the center of the ion because of the presence of the which attract one another by the Coulomb force be- smaller, positively charged hydrogen ion (a single pro- tween opposite electrical charges. This exchange of ton), which resides near the outer orbital of the chlorine electrons occurs in such a manner that the overall ion. This results in the formation of an electrical dipole, structure remains electrically neutral. To a good approx- which has a short-range attraction to similar dipoles, imation, ions involved in ionic bonds behave as charged, such as other HCl molecules, at distances of the order of essentially incompressible, spheres, which have no the molecular dimensions. However, no long-range at- characteristic directionality. In contrast, covalent bonds traction exists since the overall charge of the molecule is involve sharing of valence electrons between neigh- zero. The example given is a permanent dipole formed boring atoms. This type of bonding occurs when the by a spatial separation of centers of charge. A tempo- valence energy levels of the atoms are partially full, cor- rary dipole can occur when the instantaneous centers responding to valences in the vicinity of 4. These bonds of charge separate because of the motion of electrons.
  • 13. Materials Science for the Experimental Mechanist 2.1 Structure of Materials 21 The resulting attraction forms a weak bond at small free electron gas that permeates the lattice of ions distances and is typical of van der Waals bonds. causes these materials to exhibit high electrical and The other secondary bond, the hydrogen bond, in- thermal conductivity. In addition they possess rela- volves the single valence electron of hydrogen. In tively high yield strengths, high moduli of elasticity, materials science and engineering, the most important and melting points ranging from nearly room temper- type of hydrogen bond is that which occurs in polymers, ature to > 3200 K. Although generally malleable and which consist of long chains or networks of chemically ductile, they can exhibit extreme brittleness, depending Part A 2.1 identical units called mers. When the composition of on structure and temperature. One of the most use- a mer includes hydrogen, it is possible for the hydrogen ful features of metallic materials is their ability to be atom to share its valence electron with identical mers in formed into complex shapes using a variety of thermo- neighboring chains, so that the hydrogen atom is partly mechanical processes, including melting and casting, in one chain and partly in another. This sharing of the hot working in the solid state, and a combination of hydrogen atom creates a hydrogen bond between the cold working and annealing. All of these processes pro- chains. The bond is relatively weak but is an important duce characteristic microstructures that lead to different factor in the behavior of polymeric materials. combinations of physical and mechanical properties. Applications that require complex shapes having both 2.1.2 Classification of Materials strength and fracture resistance with moderate resis- tance to environmental degradation employ metallic It is useful to categorize engineering materials in terms materials. either of their functionality or the dominant type of atomic bonding present in the material. Since most ma- Metalloids terials perform several functions in a component, the Metalloids are elements in groups III–V of the peri- classification scheme described in the following sec- odic table and compounds formed from these elements. tions takes the latter approach. The nature and strength Covalent bonding dominates both the elements and of atomic bonding influences not only the arrangement compounds in this category. The name arises from of atoms in space but also many physical properties the fact that they exhibit behavior intermediate be- such as electrical conductivity, thermal conductivity, tween metals and ceramics. Many are semiconductors, and damping capacity. that is, they exhibit an electrical conductivity lower Ceramics than metals, but useable, which increases rather than Ceramic materials possess bonding that is primarily decreases with temperature like metals. These mater- ionic with varying amounts of metallic or covalent char- ials exhibit high elastic moduli, relatively high melting acter. The dominant features on the atomic scale are points, low ductility, and poor formability. Commer- the localization of electrons in the vicinity of the ions cially useful forms of these materials require processing and the relative incompressibility of atoms, leading by solidification directly from the molten state followed to structures that are characterized by the packing of by solid-state treatments that do not involve signifi- rigid spheres of various sizes. These materials typically cant deformation. Metalloids are useful in a variety of have high melting points (> 1500 K), low thermal and applications where sensitivity and response to electro- electrical conductivities, high resistance to atmospheric magnetic radiation are important. corrosion, and low damping capacity. Mechanical prop- erties of ceramics include high moduli of elasticity, high Polymers yield strength, high notch sensitivity, low ductility, low Polymeric materials, also generically called plastics, are impact resistance, intermediate to low thermal shock assemblies of complex molecules consisting of molecu- resistance, and low fracture toughness. Applications lar structural units called mers that have a characteristic that require resistance to extreme thermal, electrical or chemical composition and, often, a variety of spatial chemical environments, with the ability to absorb me- configurations. The assemblies of molecules generally chanical energy without catastrophic failure a secondary take the form of long chains of mers held together by issue, typically employ ceramics. hydrogen bonds or networks of interconnected mers. Most structural polymers are made of mers with an Metals organic basis, i. e., they contain carbon. They are char- Metallic materials include pure metals (elements) and acterized by relatively low strength, low thermal and alloys that exhibit primarily metallic bonding. The electrical conductivity, low melting points, often high
  • 14. 22 Part A Solid Mechanics Topics ductility, and high formability by a variety of tech- terials can exhibit more than one crystalline form, called niques. These materials are popular as electrical and allotropes, depending on the temperature and pres- thermal insulators and for structural applications that sure. It is this property of iron with small amounts do not require high strength or exposure to high tem- of carbon dissolved that is the basis for the heat peratures. Their principal advantages are relatively low treatment of steel, which provides a wide range of cost, high formability, and resistance to most forms of properties. atmospheric degradation. At the other extreme of atomic arrangement are Part A 2.1 amorphous materials. These materials can exhibit lo- Composites cal order of structural units, but the arrangement a large Composite materials consist of those formed by in- number of such units is haphazard or random. There timate combinations of the other classes. Composites are two principal categories of amorphous structures: combine the advantages of two or more material classes network structures and chain structures. The molecules by forming a hybrid material that exhibits certain of network structures lie at the nodes of an irregular desirable features of the constituents. Generally, one network, like a badly constructed jungle gym. Never- type of material predominates, forming a matrix con- theless, the network has a high degree of connectivity taining a distribution of one or more other types on and if the molecules are not particularly mobile, the a microscale. A familiar example is glass-reinforced network can be very stable. This type of structure plastic (GRP), known by the commercial name of is characteristic of most glasses. Materials possessing Fibreglass R . In this material, the high elastic modulus this structure possess a relatively rigid mechanical re- of the glass fibers (a ceramic) reinforces the tough- sponse at low temperatures, but become more fluid ness and formability of the polymeric matrix. Other and deformable at elevated temperatures. Frequently the classes of composites have metal matrices with ceramic transition between the relatively rigid, low-temperature dispersions (metal matrix composites, MMC), ceramic form and the more fluid high-temperature form oc- matrices with various types of additions (ceramic matrix curs over a narrow temperature range. By convention composites, CMC), and polymeric matrices with metal- the midpoint of this transition range defines the glass- lic or ceramic additions. The latter, generically known transition temperature. as organic matrix composites (OMC) or polymer matrix Linear chain structures are characteristic of poly- composites (PMC), are important structural materials meric materials made of long chains of mers. Relatively for aerospace applications. weak hydrogen bonds and/or van der Waals bonds hold these chains together. The chains can move past one 2.1.3 Atomic Order another with varying degrees of difficulty depending on the geometry of the molecular arrangement along Crystalline and Amorphous Materials the chain and the temperature. An individual chain can The structure of materials at the atomic level can possess short-range order, but the collections of chains be highly ordered or nearly random, depending on that comprise the substance sprawl haphazardly, like the nature of the bonding and the thermomechan- a bowl of spaghetti. Under certain conditions of forma- ical history. Pure elements that exist in the solid tion, however, the chains can arrange themselves into state at ambient temperature and pressure always ex- a pattern with long-range order, giving rise to crystalline hibit at least one form that is highly ordered in the forms of polymeric materials. In addition, some ele- sense that the surroundings of each atom are identi- ments, specific to the particular polymer, can bond with cal. Crystalline materials exhibit this locally ordered adjacent chains, creating a three-dimensional network arrangement over large distances, creating long-range structure. The addition of sulfur to natural rubber in the order. The formal definition of a crystal is a sub- process called Vulcanizing R is an example. stance in which the structure surrounding each basis Materials that can exist in both the crystalline unit, an atom or molecule, is identical. That is, if and amorphous states can also have intermediate, one were able to observe the atomic or molecular metastable structures in which these states coexist. arrangement from the vantage point of a single struc- Glass that has devitrified has microscopic crystalline tural unit, the view would not depend on the location regions dispersed in an amorphous network matrix. or orientation of the structural unit within the ma- Combinations of heat treatment and mechanical defor- terial. All metals and ceramic compounds and some mation can alter the relative amounts of these structures, polymeric materials have crystalline forms. Some ma- and the overall properties of the material.
  • 15. Materials Science for the Experimental Mechanist 2.1 Structure of Materials 23 Crystal Structures of Elements and Compounds metric compound contains ions exactly in the ratios Because ionic bonds require ions of at least two ele- that produce electrical neutrality of the substance. In ments, either metallic or covalent bonds join ions of binary (two-component) compounds, the ratio of the pure elements in the solid state, although the con- number of ions of each kind present is the inverse densed forms of highly electronegative elements and of the ratio of the absolute values of their valences. the inert gases exhibit weak short-range bonding typ- For example, Na2 O has two sodium atoms for each ical of van der Waals bonds. Chemical compounds, oxygen atom. Since the valence of sodium is +1 Part A 2.1 which can exhibit ionic bonding as well as the other and that of oxygen is −2, the 2 : 1 ratio of sodium types of strong bonds, form when atoms of two or to oxygen ions produces electrical neutrality of the more elements combine in specific ratios. A stoichio- structure. Cubic Simple Body-centered Face-centered Tetragonal Monoclinic Simple Body-centered Simple End-centered Orthohombic Simple Body-centered Face-centered End-centered Rhombohedral Hexagonal Triclinic Fig. 2.2 Bravais lattices and crystal systems
  • 16. 24 Part A Solid Mechanics Topics In the solid state, patterns of atoms and molecules three integers having no common factor that are in the form lattices, which are three-dimensional arrays of same ratio as the direction cosines, relative to the co- points having the property that the surroundings of each ordinate axes, of such a vector characterizes the lattice lattice point are identical to those of any other lattice direction. Square brackets, e.g., [100], denote specific point. There are only 14 unique lattices, the Bravais crystallographic directions, while the same three inte- lattices, shown in Fig. 2.2. Each lattice possesses three gers enclosed by carats, e.g., 100 , describe families of non-coplanar, non-collinear axes and a characteristic, directions. Directions are crystallographically equiva- Part A 2.1 unique array of lattice points occupied by structural lent if they possess an identical arrangement of lattice units, which can be individual atoms or identical clus- points. Families of directions in the cubic crystal system ters of atoms, depending on the nature of the substance. are crystallographically equivalent, but those in noncu- The relative lengths of the repeat distance of lattice bic crystals may not be because of differences in the points along each axis and the angles that the axes make lattice parameters. with one another define the seven crystal systems. Fig- The Miller indices, another set of three integers de- ure 2.2 also shows the crystal system for each of the termined in a different manner, specify crystallographic Bravais lattices. planes. The notation arose from the observation by 19th Each of the illustrations in Fig. 2.2 represents the century crystallographers on naturally occurring crys- unit cell for the lattice, which is the smallest arrange- tals that the reciprocals of the intercepts of crystal faces ment of lattice points that possesses the geometric with the principal crystallographic axes occurred in the characteristics of the extended structure. Repeating one ratios of small, whole numbers. To determine the Miller of the figures in Fig. 2.2 indefinitely throughout space indices of a plane, first obtain the intercepts of the plane with an appropriately chosen structural unit at each lat- with each of the principal crystallographic directions. tice point defines a crystal structure. Lattice parameters Then take the reciprocals of these intercepts and find include the angles between coordinate axes, if variable, the three smallest integers with no common factor that and the dimensions of the unit cell, which contains have the same ratios to one another as the reciprocals one or more lattice points. To determine the number of of the intercepts. Enclosed in parentheses, these are the points associated with a unit cell, count 1/8 for each Miller indices of the plane. For example, the (120) plane corner point, 1/2 for each point on a face, and 1 for has intercepts of 1, 1/2, and ∞, in units of the lattice each point entirely within the cell. A primitive unit cell parameters, along the three principal crystallographic contains only one lattice point (one at each corner). directions. Families of planes are those having the same The coordination number Z is the number of nearest three integers in different permutations, including neg- neighbors to a lattice point. atives, as their Miller indices. Braces enclose the Miller One of the most important characteristics of crys- indices of families, e.g., {120}. Crystallographically tal lattices is symmetry, the property by which certain equivalent planes have the same density and distribution rigid-body motions bring the lattice into an equivalent of lattice points. In cubic crystals, families of planes are configuration indistinguishable from the initial config- crystallographically equivalent. uration. Symmetry operations occur by rotations about Although there are examples of all of the crystal an axis, reflections across a plane or a combination of structures in naturally occurring materials, a relatively rotations, and translations along an axis. For example, few suffice to describe common engineering materials. a plane across which the structure is a mirror image All metals are either body-centered cubic (bcc), face- of that on the opposite side is a mirror plane. An axis centered cubic (fcc) or hexagonal close-packed (hcp). about which a rotation of 2π/n brings the lattice into The latter two structures consist of different stacking coincidence forms an n-fold axis of symmetry. This sequences of closely packed planes containing identical characteristic of crystals has profound implications on spheres or ellipsoids, representing the positive ions in certain physical properties. the metallic lattice. Figure 2.3 shows a plane of spheres The geometry of the lattice provides a natural co- packed as closely as possible in a plane. ordinate system for describing directions and planes An identical plane fitted as compactly as possible using the axes of the unit cell as coordinate axes and on top of or below this plane occupies one of two possi- the lattice parameters as units of measure. Principal ble locations, corresponding to the depressions between crystallographic axes and directions are those paral- the spheres. These locations correspond to the upright lel to the edges of the unit cell. A vector connecting and inverted triangular spaces between spheres in the two lattice points defines a lattice direction. A set of figure. The same option exists when placing a third
  • 17. Materials Science for the Experimental Mechanist 2.1 Structure of Materials 25 identical plane on the second plane, but now two dis- tinct situations arise depending on whether the third plane is exactly over the first or displaced from it in the other possible stacking location. In the first case, when the first and third planes are directly over one another, the stacking sequence is characteristic of hexagonal close-packed structures and is indicated ABAB. . . The c Part A 2.1 close-packed, or basal, planes are normal to an axis of sixfold symmetry. Figure 2.4 shows the conventional unit cell for the hcp structure. Based on the hexago- nal cell of the Bravais lattice, this unit cell contains two atoms. The c/a ratio is the height of the cell divided by a the length of the side of the regular hexagon form- ing the base.√ the ions are perfect spheres, this ratio If Fig. 2.4 Hexagonal close-packed unit cell is 1.6333 = (8/3). In this instance, the coordination number of the structure is 12. However, most metals which is not a close-packed structure. Figure 2.6 shows that exhibit this structure have c/a ratios different from the unit cell of this structure. this ideal value, indicating that oblate or prolate ellip- The structure has a coordination number of eight soids are more accurate than spheres as models for the and the unit cell contains two atoms. atoms. Consequently, the coordination number is a hy- The density of a crystalline material follows from its brid quantity consisting of six atoms in the basal plane crystal structure and the dimensions of its unit cell. By and six atoms at nearly the same distances in adjacent definition, density is mass per unit volume. For a unit basal planes. Nevertheless, the conventional value for cell this becomes the number of atoms in a unit cell the coordination number of the hcp structure is 12 re- n times the mass of the atom, divided by the cell vol- gardless of the c/a ratio. ume Ω: When the third plane in a close-packed structure occurs in an orientation that is not directly above the nA ρ= . (2.1) first, the stacking produces a face-centered cubic (fcc) Ω N0 structure. The sequence ABCABC. . . represents this stacking. The {111} planes are close-packed in this The mass of an atom is the atomic weight, A, divided structure, the coordination number is 12, and the unit by Avogadro’s number, N0 = 6.023 × 1023 , which is the cell contains four atoms, as shown in Fig. 2.5. number of atoms or molecules in one gram-atomic or The third crystal structure typical of metallic ele- gram-molecular, respectively, weight of a substance. ments and alloys is the body-centered cubic structure, The (8 − N) rule classifies crystal structures of ele- ments that bond principally by covalent bonds, where N (≥ 4) is the number of the element’s group in the B-layer C-layer Periodic Table. The rule states that the element forms a crystal structure characterized by a coordination num- ber of (8 − N). Thus, silicon in group 4 forms a crystal Fig. 2.3 Plane of close-packed spheres Fig. 2.5 Face-centered cubic unit cell and {111} plane